Monessen Hearth 6000DV Installation And Operating Instructions Manual
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Monessen Hearth 6000DV Installation And Operating Instructions Manual

Monessen Hearth 6000DV Installation And Operating Instructions Manual

Direct vent gas fireplace
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DIRECT VENT GAS FIREPLACE

INSTALLATION AND OPERATING INSTRUCTIONS

WARNINGS
IF THE INFORMATION IN THESE INSTRUCTIONS ARE
NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF LIFE.
–
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
–
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
–
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
WARNING: Improper installation, adjustment,
alteration, services or maintenance can cause injury or
property damage. Refer to this manual. For assistance
or additional information consult a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an aftermarket*,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certified kit is used.
* Aftermarket: Completion of sale, not for purpose of resale,
from the manufacturer.
READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS
MODEL: 6000DV
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID BURNS
OR CLOTHING IGNITION.
Y O U N G C H I L D R E N S H O U L D B E
SUPERVISED WHEN THEY ARE IN THE
SAME ROOM AS THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED ON
OR NEAR THE APPLIANCE.
KEEP THE ROOM AREA CLEAR AND
FREE FROM COMBUSTIBLE MATERIALS,
GASOLINE, AND OTHER FLAMMABLE
VAPORS AND LIQUIDS.

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Summary of Contents for Monessen Hearth 6000DV

  • Page 1: Installation And Operating Instructions

    DIRECT VENT GAS FIREPLACE INSTALLATION AND OPERATING INSTRUCTIONS MODEL: 6000DV WARNINGS IF THE INFORMATION IN THESE INSTRUCTIONS ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. – Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

  • Page 2: Table Of Contents

    CONTENTS Important Safety Information ......3 Fireplace Installation ........29 Check Gas Type .......... 29 Code Approval ..........4 Installing Gas Piping to Fireplace/Burner Product Features ..........5 System Location ......... 29 Pre-Installation Information Checking Gas Pressure ......... 31 Installing Above 2000 Feet ......6 Electrical Installation ........

  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the owner. Please retain these instructions for future reference. • Read this owner’s manual carefully and completely before trying to assemble, operate, or service this fireplace. • Any change to this fireplace or its controls can be dangerous. •...

  • Page 4: Code Approval

    IMPORTANT SAFETY INFORMATION CODE APPROVAL Continued from page 3 IMPORTANT: 12. Do not use this fireplace to cook food or burn paper or PLEASE READ THE FOLLOWING CAREFULLY other objects. It is normal for fireplaces fabricated of steel to 13. Never place anything on top of fireplace. give off some expansion and/or contraction noises during the start up or cool down cycle.

  • Page 5: Product Features

    Thermal Efficiency = up to 80% • This appliance is mobile home approved. • This appliance is approved for bathroom installation. Optional Remote Receiver Hi/Lo Knob Off/Pilot/On Knob On/Off/RS Switch Control Panel Blower Control Figure 1 - 6000DV Fireplace 42D0200...

  • Page 6: Pre-Installation Information

    Manifold Press: (W.C.) 10" Maximum Supply Pressure 10.5" Maximum Supply Pressure 13" Minimum Supply Pressure 4.5" Minimum Supply Pressure 11" Model Number 6000DV NATURAL PROPANE Max. Btu/hr Input 36000 36000 Min. Btu/hr Input 25000 26000 Orifice size (as shipped) BEFORE YOU INSTALL Read this homeowner manual thoroughly and follow all instructions carefully.

  • Page 7: Fireplace Dimensions

    PRE-INSTALLATION INFORMATION 44" " SEE THROUGH AND PENINSULA UNITS " " " " " " " " " " " Gas/Electric 44" " CORNER UNITS (RIGHT-HAND UNIT SHOWN) " " " " " " " " " " Figure 2 - Fireplace Dimensions 42D0200...

  • Page 8: Fireplace Location

    PRE-INSTALLATION INFORMATION INSTALLATION AND OPERATING INSTRUCTIONS This gas fireplace should be installed by a qualified installer in accordance with local building codes and with current CAN /CGA-B149 (.1 or .2) Installation codes for Gas Burning Fireplaces and Equipment. If the unit is being installed in a mobile home the installation should comply with the current CAN/CSA Z 240 .4 code.
  • Page 9 PRE-INSTALLATION INFORMATION IMPORTANT: PLEASE READ THE FOLLOWING CAREFULLY Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle.

  • Page 10: Fireplace Framing

    FRAMING FIREPLACE It is best to build firebox framing AFTER the appliance is set in place. Refer to the dimensions for your fireplace on pages 10 through 12. The framing headers may rest on the top of the firebox standoffs. The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height.

  • Page 11: Framing Corner Fireplace

    FRAMING FIREPLACE FRAMING CORNER FIREPLACE 2"x4" Connection 2"x2" (Minimum) Figure 6 - Top View of Framing Inside Corner (Right-Hand Configuration) 2"x4" (Minimum) INSIDE CORNER FRAMING 2"x2" SPECIFICATIONS (Minimum) 1/2" DRYWALL 5/8" DRYWALL " " " " " " Figure 7 - Framing for Corner Units 24"...

  • Page 12: Framing See Through Fireplace

    FRAMING FIREPLACE FRAMING SEE THROUGH FIREPLACE Note: For ease of installation, frame around the firebox after it has been set. See chart below for specifications. ) openings, loosen the junction box. Remove the rear-mounted flue pipe adaptor. When installing into existing framed (A See page 17, figures 13 and 14.

  • Page 13: Securing Fireplace To Floor Or Framing

    SECURING FIREPLACE TO FLOOR The fireplace must be installed giving full consideration to the clearance and height requirements identified in this manual. SECURING FIREPLACE TO FLOOR The fireplace must be secured to the floor and/or to framing studs as shown in Figure 10. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor.

  • Page 14: Clearances

    CLEARANCES CLEARANCES TO COMBUSTIBLES Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard. The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.

  • Page 15: Installation Information

    INSTALLATION INFORMATION FINISHING MATERIAL NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction. Never obstruct or modify the air inlet or outlet grills (louvers). This may create a fire hazard.

  • Page 16: Vent Installation

    VENT INSTALLATION This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems. A Minimum of 3"...

  • Page 17: Optional Top Vent Application

    VENT INSTALLATION OPTIONAL TOP VENT APPLICATION A f t e r c o n v e r s i o n t o t o p v e n t The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appli- configuration the 4"...

  • Page 18: Installation Planning

    VENT INSTALLATION INSTALLATION PLANNING There are two basic types of direct-vent installation: • Horizontal Termination • Vertical Termination It is important to select the proper length of vent pipe for the type of termination you choose. It is also important to note the wall thickness.
  • Page 19 VENT INSTALLATION FOR HORIZONTAL TERMINATION Inside Corner Detail Fixed Closed Opera- Fixed Closed Operable Vent Terminal Air Supply Inlet Area Where Terminals Not Permitted Figure 16 - Horizontal Vent Termination Location MINIMUM DISTANCES A = Clearance above the grade, a veranda, porch, deck, or balcony [*12" (305mm) minimum]. B = Clearance to window or door that may be opened [*12"...
  • Page 20 VENT INSTALLATION TERMINATION CLEARANCES FOR BUILDINGS WITH COMBUSTIBLE AND NONCOMBUSTIBLE EXTERIORS G=6" (152mm) F=6" (152mm) Inside Corner Outside Corner C = Maximum depth of 48" (1219mm) for alcove location D = Minimum width for back wall of alcove location Combustible - 38" (965mm) Noncombustible - 24"...

  • Page 21: Rear Wall Vent Installation

    VENTING INSTALLATION REAR WALL VENT INSTALLATION When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance • The maximum horizontal distance between the rear of the appliance and the outside face of the rear wall is 20" (508 m). See Figure 19.
  • Page 22 VENT INSTALLATION Deflecting Shield REAR WALL VENT INSTALLATION (continued) 4. Apply a bead of non-hardening mastic around the outside edge of vent cap. Position the vent cap in the center of hole on the exterior wall with the word “UP” on the vent cap facing up.

  • Page 23: Horizontal Termination Configuration

    VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATIONS Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the vari- ous dimensions allowable.
  • Page 24 VENT INSTALLATION HORIZONTAL TERMINATION CONFIGURATION (Continued) • If a 90° elbow is used in the 90° horizontal vent run, the horizon- tal vent length is reduced by 36" (914 mm). See Figure 28. This does not apply if the 90° elbows are used to increase or redirect a vertical rise.

  • Page 25: Below Grade Installation

    VENT INSTALLATION BELOW GRADE INSTALLATIONS When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.

  • Page 26: Vertical Through-The-Roof Installation

    VENT INSTALLATION VERTICAL THROUGH-THE-ROOF APPLICATIONS This Gas Fireplace has been approved for, • Vertical installations up to 40' (12m) in height. Up to a 10' (3m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. See Figure 33. Maximum 40' Maximum Height Maximum...

  • Page 27: Installation For Vertical Termination

    VENT INSTALLATION INSTALLATION FOR VERTICAL TERMINATION 1. Determine the route your vertical venting will take. If ceiling joist, Roof roof rafters or other framing will obstruct the venting system, Flashing consider an offset. See Figure 35 to avoid cutting load bearing members.
  • Page 28 VENT INSTALLATION 4. Connect a section of pipe and extend up through the hole. NOTE: If an offset is needed to avoid obstructions, you must support the vent pipe every three (3) feet. Use wall straps for this purpose. See Figure 32, page 24. Whenever possible, use 45° elbows instead of 90°...

  • Page 29: Fireplace Installation

    FIREPLACE INSTALLATION CHECK GAS TYPE Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit. INSTALLING GAS PIPING TO FIREPLACE / BURNER SYSTEM LOCATION A qualified installer or service person must connect appliance to gas supply.
  • Page 30 FIREPLACE INSTALLATION Only persons licensed to work with A manual shutoff valve must be gas piping may make the necessary installed upstream of the appliance. gas connections to this appliance. Union tee and plugged " NPT pressure tapping point should be installed upstream of the appliance.

  • Page 31: Checking Gas Pressure

    CHECKING GAS PRESSURE Check gas type. The gas supply must be the same as stated on the applianceʼs rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately. To ease installation, a 30" (mm) flex line with manual shut-off valve has been provided with on this appliance.

  • Page 32: Electrical Installation

    ELECTRICAL INSTALLATION ELECTRICAL WIRING This fireplace will work without any electrical supply. Electricity is only needed to operate blower. NOTE: If installed in mobile home, fireplace must be bolted securely to floor. Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service.
  • Page 33 ELECTRICAL INSTALLATION ELECTRONIC PILOT IGNITION WIRING Do not connect 110-120 VAC to the Remote Wall Switch. The appliance will malfunction or destroyed. To Junction Box Pilot Assembly GREEN Ignition Module Spark WHITE BLACK Sense Electronic Valve RED #2 BLACK WHITE Primary - 120V Gray #1 RED #2...

  • Page 34: Glass Removal

    GLASS REMOVAL GLASS FRAME REMOVAL All three (3) glass frames are replaced the same way. 1. Release two clamps on bottom of fireplace. See Figure 43. 2. Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace. 3.

  • Page 35: Log Placement

    LOG PLACEMENT Before you begin — This unit is supplied with eight ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling the logs, wash your hands gently with soap and water to remove any traces of fibers.
  • Page 36 LOG PLACEMENT 5. Position left end of bottom center back log (#3) beside rear end of left log (#1). Line up pin on grate with pin hole in bottom of center back log (#3) Snug right end of bottom center back log (#3) to the middle of right log (#2). See Figure 46. 6.
  • Page 37 LOG PLACEMENT Top Log #6 8. Place Y-Shaped end of top log (#6) on on prong four of back Cutout on of grate. Position other end of top log (#6) in cutout of bottom Bottom center log (#3). See Figure 49. Center Log Grate Prong Four...

  • Page 38: Air Restrictor Adjustment

    AIR RESTRICTOR ADJUSTMENT Flue Opening Air Restrictor Air Restrictor Screw (Slide Left and Right) Figure 51 - Adjusting Baffle on Air Restrictor Plate The fireplace is equipped with a restrictor plate that is located inside the top chamber of the fireplace. Depending upon the vent configuration, you may be required to adjust the restrictor position 1.

  • Page 39: Operating Instructions

    OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with a pilot which must be lit with built-in battery ignitor while following these instructions exactly.

  • Page 40: Lighting Pilot

    OPERATING INSTRUCTIONS LIGHTING PILOT FOR THE FIRST TIME APPROVED LEAK TESTING METHOD If using a soap and water You may check for gas leaks with the following methods only: solution to test for leaks, • Soap and water solution DO NOT spray solution onto control body.

  • Page 41: Lighting Burner

    OPERATING INSTRUCTIONS LIGHTING BURNER MAIN BURNER SWITCH The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner.

  • Page 42: Maintenance

    CLEANING MAINTENANCE Make sure the gas valve knob is in the “OFF” position. Wait at least five (5) minutes before starting maintenance. Fireplace must be cold before starting maintenance. VENTING SYSTEM A qualified agency should examine the venting system annually. CLEANING GLASS Let glass cool before cleaning.

  • Page 43: Troubleshooting

    TROUBLESHOOTING STANDING PILOT IGNITION SYMPTOM POSSIBLE CAUSE ACTION 1. Spark ignitor A. Wire disconnected. A. Open door and check to make sure wire is connected to ignitor. will not light B. Check for spark at electrode and pilot. If no spark and electrode pilot after B.

  • Page 44: Electronic Ignition

    TROUBLESHOOTING ELECTRONIC IGNITION START 1. Turn gas supply off. Check: Line voltage (120VAC) 2. Turn ON/OFF switch to “ON” Low voltage transformer (19.5 minimum VAC) Power to module (24V Normal) ON/OFF switch Wiring connections Is there a spark across Unplug ignition lead and ignitor sensor gap? check spark at module (24VAC normal).

  • Page 45: Blower

    TROUBLESHOOTING GENERAL TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE ACTION 1. Glass Soots A. Flame impingement on logs A. Install log set per the instructions Inspect the injector and air intake area. Make sure this area does not have any blockage from debris and clean. Check gas supply.

  • Page 46: Replacement Parts

    REPLACEMENT PARTS LOGS Item Description Natural Propane Left Bottom Log (#1) 42D0401 42D0401 Right Bottom Log (#2) 42D0400 42D0400 Bottom Center Log (#3) 42D0403 42D0403 Bottom Front Log (#4) 42D0402 42D0402 Left Log Top (#5) 42D0404 42D0404 Top Log (#6) 42D0405 42D0405 WARNING...
  • Page 47 REPLACEMENT PARTS REPLACEMENT PARTS ARE AVAILABLE THROUGH YOUR RETAILER Item Description Natural Propane WARNING Junction Box 26D2128K 26D2128K Large Glass Assembly 42D0364K 42D0366K Failure to position the (Peninsula, See-Through) parts in accordance Large Glass Assembly 42D0366K 42D0366K with these diagrams or (Corner Left, Corner Right) failure to use only parts Small Glass Assembly...

  • Page 48: Illustrated Parts Lists

    ILLUSTRATED PARTS LISTS STANDING PILOT – MILLIVOLT CONTROL Item Description Natural Propane Gas Valve Assembly 37D0117 37D0118 Pilot Assembly 37D0018 37D0019 Replacement Thermocouple 37D1067 37D1067 Replacement Igniter and Wire 37D1069 37D1069 Replacement Thermopile 37D1068 37D1068 Flexhose with Shutoff Valve 23D6046 23D6046 Rocker Switch 41D0048...
  • Page 49 ILLUSTRATED PARTS LISTS ELECTRONIC IGNITION Item Description Natural Propane Gas Valve Assembly 37D0016 37D0017 Pilot Assembly 37D0020 37D0021 Flexhose with Shutoff Valve 23D6046 23D6046 Rocker Switch 41D0048 41D0048 Injector 42D0502 42D0503 Burner Assembly 42D0500 42D0501 Wire Assembly 54D2001 54D2001 Ignition Module 37D0026 37D0026 Transformer...

  • Page 50: Illustrated Parts List

    ILLUSTRATED PARTS LIST VENT COMPONENTS Simpson Duravent or Monessen P/N Item Qty/Box Description Simpson Horizontal High Wind Termination Cap Horizontal Square Termination Cap with Built-In Vinyl Siding Standoff, Heat Deflector and Firestop BHRTK Horizontal Rigid Pipe Termination Kit with Horizontal Termination Cap with BHSTK Built-In Vinyl Siding Standoff, Heat Deflector, Firestop, 90°...

  • Page 51: Warranty

    THE FOLLOWING INFORMATION MUST BE RECORDED BY THE INSTALLER FOR WARRANTY PURPOSES AND FUTURE REFERENCE. Monessen Model: _____________________________ Name of Owner: Name of Installer: Address: Address: Phone: Phone: Name of Dealer: Address: Phone: Manufactured by MONESSEN HEARTH SYSTEMS 149 Cleveland Drive Paris, Kentucky 40361, U.S.A. 42D0200...

  • Page 52: Limited Lifetime Warranty Policy

    This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchant- ability of fitness for purpose and of all other obligations or liabilities. Monessen Hearth Systems, Inc. does not assume for it any other obligations or liability in connection with the sale or use of the appliance. In states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you.

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