Contents Index General ...........................4 Purpose of Operating Instructions ...................4 Safety ..........................4 General ............................4 Decal and Symbol Notices ......................4 Personnel Qualification......................5 2.3.1 Commercial Use........................5 Correct use and application......................5 Assembly and Installation Safety Instructions ................6 Operating Safety Instructions....................7 Troubleshooting and Repairs Safety Instructions..............7 Product Specifications ....................7 Product Functional Description....................7 Model Description ........................8...
The aim of the present operating instructions is to ensure the correct and safe operation of the SLH 200 charger. The SLH 200 will hereafter be referred to as the charger. The operating instructions must always be available and stored in the vicinity of the charger.
− Only authorised personnel may operate the charger. Correct use and application The SLH 200 charger is designed to charge lead acid accumulators. Depending on the preset charging program, only wet cell batteries designed for the charger program or suitably sealed, maintenance-free traction batteries should be charged. The charger is unsuitable for all other accumulators and non-rechargeable batteries.
Safety The latter could be achieved for example by colour-coding or mechanically coding the connector. Always observe and comply with the battery manufacturer’s instructions. If the charger has a charging program which has been modified, the owner is obliged to permanently advise of the suitable battery type on the housing exterior.
This requirement is always met by original manufacturer’s spare parts. Product Specifications Product Functional Description The SLH 200 charger is designed to charge lead acid accumulators. Depending on the preset charging program, wet cell batteries or sealed, maintenance-free traction batteries can be charged.
The charger is equipped with a mains cable and connector (optional for threephase models) for connection to the mains. Model Description The SLH 200 charger is available in different options. The following is a typical model description (e.g. for a 24 volt, 120 amp charger). Type E 230 G 24/120 B-SLH200 Model description –...
Product Specifications Attention M M M M Connecting an incorrect battery to the charger can result in damage to the charger and battery: The battery could gas, decoct or even explode. Always check that the charger is set for your battery type. If in doubt, contact the relevant experts.
Output Batteriekapazität manufacture Battery Capacity Fuse Factory setting Hersteller Jungheinrich AG, D-22047 Hamburg, Germany Manufacturer ö J UNGHEINRICH Operating instructions notice Attached to the top of the housing cover. Model performance plate 48 V - 120 A Attached to the front of the housing.
Assembly / Installation / Commissioning • If anything is missing contact the manufacturer and the shipping company immediately. • Check the charger for any loose screw connections etc. If necessary, retighten these connections. Site Requirements Only use the charger in closed, frost-free and well ventilated rooms with ambient temperatures of up to 40°C.
Operation • Arrange the mains fuses in series in accordance with the following table: Rated current Mains rating Comment 6 A gL >6 10 A 10 A gL >10 16 A 16 A gL gL safety fuses or safety devices with B or C characteristics can be used.
Operation For a trained operator, battery charging generally includes the following stages: − Check that the charger and battery type match, − Connect the charger to the mains if necessary − Connect the battery, − (charging starts and ends automatically,) −...
Operation 6.1.1 Charge Status Light The charge status light shows, in conjunction with the graphic display, the current operating status and the charging status. Colour Meaning Explanation Yellow Charge Lights up during the (main) charging phase Orange Charge Lights up during the ährend der re-charging phase Green Charge end Lights up when charging is complete...
Operation 6.1.3 Graphic display and menu structure The graphic display gives information on the charger and the charge status in symbol form and/or as text. The charger can be operated or changes made to the charger setting in conjunction with the soft keys below. The following graphic shows the menu structure: >...
Operation 6.1.4 Adjustable parameters Settings can be made and parameter values changed within the menu. An overview of the various setting ranges and default values is given in the following table: Menu item Default value Setting range Language German German English French Italian...
Sample value Information Battery nominal volt. Battery-info Battery capacity 200 Ah Charging program LP2 (E)PzS Release information Basic setting SLH 200 V1.3 605676.03 History End of charge data Voltage: 2,7 V/Z Current: 10,2 A Charged Ah: 250,0 Ah Charging time:...
Operation Note Z Z Z Z The kWh meter is not calibrated and is therefore not permissible for accounting purposes. 6.1.9 Parameters - Statistics The History>Statistics menu item allows the values of the internal event meter to be called up. They are as follows: Display information Explanation No.
Operation Explosion hazard F F F F Connecting an incorrect battery to the charger can result in damage to the charger and battery: The battery could gas, decoct or even explode. Always check that the charger is set for your battery type. If in doubt, contact the relevant service department of the manufacturer.
Operation Charging voltage 80 V Charging current % 100 % Charging current 35 A Recharged Ah 110 Ah Charging voltage V/C 2,0 V/Z Figure 6: Standard reading display during charging Interrupting a charge The charger should not be interrupted during charging. However, external influences may necessitate interruption of the process.
Operation End of charge data Voltage: 2,7 V/Z Charging Current: 10,5 A finished! Recharged Ah: 120,00 Ah Figure 7: Alternating charge end display (RH picture: sample values) Readings As described in Section 6.1.4, certain readings can be displayed before, during and after the charge.
Operation Status messages Status messages are shown via the graphic display and some are also shown via the charge status light. Cause Effect Graphic display Charge Status message Light Charge Charging completed Gree complete properly. alternating with Charge end data voltage: ...
Operation Faults and Error Messages The charger reports faults via the graphic display and the charging status light. The following table gives an overview of the various fault causes and how to rectify them. Cause Remedy Graphic display Charge message Status Light Safety cutout The max.
Maintenance Graphic display Charge Cause Remedy message Status Light Display flashes Pump error Pressure switch on pump alternately with does not close. Pressure drop current charge status, see 6.1.1. Overtemperature Power part Check ventilation slots. overtemperature. Temperature error. Allow the power part to cool.
Disposal If the housing has to be opened for maintenance and repairs, contact the charger manufacturer. Changing the charging program The charging program is factory set (see Appendix). If the charging program has to be changed, please contact the manufacturer. Spare parts Should you require spare parts, contact the manufacturer, stating the charger data contained on the data plate.
Appendix Specifications Series SLH 200 Model no. See data plate Battery type Wet cell or maintenance-free battery Characteristic curve See section 6.4.1 Temperature range 0 to 40 ° C Input rated frequency 47.5 – 63 Hz Protection class IP 21 in accordance with EN 60529 Housing See appendix ‘Dimension and Projection Drawings’...
Appendix Charging programs The charging program (CP) is factory set. If the charging program has to be changed, please contact the manufacturer. If, when you connect the battery the graphic display shows “No CP set”, there is no valid charging program and no battery capacity preset. In this case you should contact the manufacturer.