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M20R - Ovation
Service and maintenance manual
Mooney M20R Service And Maintenance Manual
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Also See for M20R
:
Pilot operating handbook
(239 pages)
,
Flight manual
(227 pages)
,
Manual
(90 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Application of Numbering System
Assignment of Subject Material
Group/Chapter/Section/Subject
Contents
Table of Contents
Time Limits/Maintenance Checks
Aircraft Description
Fuel System
Landing Gear System
Time Limit Components
Overhaul, Maintenance and Replacement Schedule
Inspection Check Points
Scheduled Maintenance Checks
Flare Nut Torque Values
50-Hour Inspection - Repetitive
Aircraft File Inspection
Engine Functional Check
First 25-Hours Inspection - Non-Repetitive
100-Hour Inspection or Annual Inspection
Engine Inspection
Propeller Inspection
Exterior Inspection
Fuel System Inspection
Interior Inspection
Landing Gear and Retraction System Inspection
Electrical Functional Test
Flight Control Inspection
Instrument/Avionics Inspection
Internal Inspection
Components Lubrication Intervals
Access Cover Identification, Lubrication and Service Guide
Lubrication Symbol Legend
Viscosity Requirements
Dimensions and Areas
Aircraft Specifications
Aircraft Stations
Lifting and Shoring
Jacking
Leveling and Weighing
Leveling
Weight and Balance
Weight Installation Figure
Weight and Balance Diagram
Towing and Taxiing
Emergency Procedure
Ground Handling
Towing
Warmup and Taxiing
Parking, Mooring, Storage, RTN to SVC
Mooring
Parking
Returning to Service
Storage
Placards and Markings
Servicing
Engine Oil
Fuel Drains
Fuel Tanks
Servicing Intervals
Induction Air Filter
Oil and Filter Changing Recommendations
Oil Recommendations
Oxygen System
Scheduled Servicing
Batteries
Brake Reservoir
Hydraulic Brakes - Bleeding
Tires and Wheels
Cleaning
Standard Practices (Airframe)
Skin Specifications
Wing Skin Panels View
Fuselage Skin Panels View
Corrosion Detection and Prevention
Empennage Skin Panels View
Epoxy-Polymide Painting
Types of Corrosion
Cleaning Procedures
Painting
Priming and Painting
Air Conditioning
Cabin Ventilation System
Cooling
Heating
Special Tools
System Leak Check Procedure
System (R-134A) Evacuation Procedure
Refrigerant Charging Procedure
Evaporator Balancing Procedure
Expansion Valve Adjustment Procedure
Special Tools
B'elt Removal
Compressor Drive Belt Inspection and Maintenance Procedure
Drive Belt Alignment
Drive Belt Replacement
Compressor Assembly Inspection and Maintenance
Compressor Inspection
Compressor Removal
Drive Belt Tensioning
Special Tools
Compressor Oil Level Check
Compressor Replacement
Evaporator Coil Inspection
Mooney Aircraft
Procedure
Evaporator Module Assembly Inspection and Maintenance
Evaporator Module Blower Motor Removal
Expansion Valve Removal and Replacement
Electric Schematic - Air Conditioning System
Plumbing Schematic - Air Conditioning System
Troubleshooting R-134A Airconditioning System
Scheduled Maintenance Table
Air Conditioning System "Off Season" Functional Tests
Avoid Use of Compressed Air
Recovery of Refrigerant
Refrigerant Handling
Electrical Power
CHAPTER 24 General
Alternator Charging System Maintenance
DC Generation
Voltage Regulator Maintenance
Test Fixture for Voltage Regulator Alignment
Voltage Regulator Adjustment/Alignment
Auxiliary Power System
Battery Maintenance
Warning Circuits
Power Plant Circuits
Fuel System Circuits
Landing Gear Circuits
Lighting Circuits
Low Battery Starting Procedure
Alternator Trouble Shooting
Current Sensor Monitor Adjustments Diagram
Miscellaneous Circuits
Trouble Shooting Charts
Battery Troubleshooting
Reserved
Battery Trouble Shooting
Starter Trouble Shooting
Annunciator Troubleshooting
Flasher
Landing Gear Indicators
Left and Right Low Fuel
Power Supply
POS4 Signal
Alternator/Low Volts/Over Volt
Hi/Lo Vac
Electrical Load Distribution
Power Distribution System
Typical Positive Apply W/O/DIM
Flight Controls
Aileron Removal and Installation
Aileron Rigging
Aileron Stop Adjustments
Aileron System
Rudder and Steering System
Rudder Pedal Adjustment Diagram
Rudder Removal and Installation
Travel Board Locations Diagram
Allowable Free-Play Limits
Elevator System
Rudder Rigging and Adjustments
Rudder Torque Tube Removal
Elevator Removal and Installation
Elevator Rigging and Adjustment
Empennage Free Play Limits
Variable Downspring System
Elevator Trim Adjustment Diagram
Stabilizer Trim Sistem/Rigging
Trim Control Actuator Rigging Diagram
Trim Systems
Electric Trim
Rudder Trim System/Rigging
Stabilizer Free Play Limits
Stabilizer Trim Indicator
Rudder Trim Indicator - Rigging
Electric Pitch Trim System Maintenance
Stabilizer Trim System Troubleshooting
Wing Flap Removal and Installation
Wing Flap System
Aileron/Rudder Interconnect System - Rigging
Flap Actuator Assembly and Installation Diagram
Wing Flap Adjustment
Wing Flap Indicator - Rigging
Balancing Equipment - Static
Control Surface Static Balance Diagram
Control Surface Static Balancing
Static Balancing Detailed Procedures
Control Surface Balance Limits
Control Surface Trailing Edge
Distance from Hinge Point to Unbalance Point
Stall Switch Adjustment Diagram
Stall Warning - Maintenance Practices
Trailing Edge Trimming Diagram
Speed Brake Cartridge Removal and Replacement
Speed Brake System
Speed Brakes Maintenance
Stall Warning System Troubleshooting
Fuel
Fuel Filler Cap Assembly Maintenance
Fuel System Diagram
Fuel Tank Field Repair
Cleaning Surfaces to be Sealed
Sealant Application
Sealant Mixing
Brush Sealing
Fillet Sealing
Filleting Compound Application
Fuel Tank Leak Repair
Fuel Leak Classification
Leak Detection
Leak Repair
Distribution
Fuel Additives
Fuel Boost Pump Removal and Installation
Soapless Bubble Fluid Formula Preparation for Leak Check
Engine Priming
Fuel Injection System
Fuel Selector Valve Removal and Installation
Fuel System Drains
Analog Gauges
Digital Gauges
Fuel Quantity Adjustment Procedure
Fuel Quantity Gauge Adjustment
Fual Quantity Calibratoin Test Box Diagram
Fuel Quantity Processor Diagram
Fuel Test/Extension Harness Interface Cable Diagram
Flared Fittings
Fuel System Troubleshooting
Ice and Rain Protection
Electrical
General
Lubrication
Servicing, Airfoil Ice Protection
Washing
Airfoil Ice Protection Fluid Schematic
Airfoil Ice Protection Electrical Schematic
Airfoil Icing Protection Troubleshooting
Troubleshooting -Airfoil Icing Protection
Icing Protection - Maintenance Practices
Check Fluid Delivery from Windshield Pump
Check Porous Panels
Check Proportioning Units
Panel Flow Rates
Check Control Panel
Check Solenoid Valve
Check Tank Contents Transmitter
Pitot Description and Operation
Propeller Description and Operation
Stall Warning Vane Heated
Propeller De-Ice
Service Guide
Electric Propeller De-Ice Troubleshooting
Helpful Tips
Trouble Shooting
Brush to Slip Ring Resistance Test
Continuity Test
De-Icer Timer Check
Alignment of Slip Ring
Brush Assembly Resistance Check
Brush Block Assembly Repair
Brush Replacement/Alignment
Servicing/Cleaning
Landing Gear
Brake System
CHAPTER 32 General
Main Gear Installation
Main Gear Door Rigging
Landing Gear Warning System
Main Gear Removal
Main Landing Gear and Doors
Installing Assist Bungee
Nose Gear Door Rigging
Nose Gear Installation
Nose Gear Removal
Gear System Operational Inspection
Main Gear Retraction Tube Adjustment Points
Main Landing Gear System Rigging
Nose Gear Bungee Spring Diagram
Mechanical down Stop Adjustment
Gear Warning Adjustment
Mechanical up Stop Adjustment
Nose Landing Gear Rigging Procedure
Disengage Rigging
Emergency Gear Extension System Rigging
Main Landing Gear Rigging Tool Application Diagram
Emergency Gear Extension System Diagram
Landing Gear Actuator - Clutch Spring Replacement
Landing Gear Actuator Adjustments Diagram
Landing Gear Actuator Disassembly
Landing Gear Actuator Exploded View
Landing Gear Actuator Re-Assembly
Recoiler Springs/Cable and Drum Assembly Replacement
Final Checks
Landing Gear System Troubleshooting
Manual Emergency Gear Extension System
Trouble Shooting
Landing Gear Wheel Removal Diagram
Main Wheel Disassembly/Assembly
Brake System
Brakes - Removal and Installation
Nose Wheel Dissassembly/Assembly
Brakes - Break in Procedures
Master Brake Cylinders (Parker-Hannifin) Diagram
Master Cylinder Removal and Disassembly
Typical Brake Assembly Diagram
Parking Brake Valve
Shuttle Valve Maintenance
Brake System Troubleshooting
Nose Gear Steering System
Trouble Shooting Brake System
Airspeed Safety Switch Adjustment
Electric Gear Safety Devices
Nose Gear Steering and Tracking
Landing Gear Shock Disc Inspection
Miscellaneous
Recommended Hard Landing Inspections
Lights
Cabin Light Switch Replacement
Lamp Bulb Replacement
Lights General Description and Operation
Gear down Indicator Light (Floorboard) - Bulb Replacement
Instrument/Flight Panel and Glareshield Lights - Bulb Replacement
Exterior Lights Troubleshooting
High Intensity Strobe Lights Maintenance
Power Supply Unit Installation
Power Supply Unit Removal or Replacement
Strobe Light Replacement
Wing Tip Lights Diagram
Aft Position Light Diagram
Position Light Replacement/Service
Tail Strobe Removal
Landing/Taxi Light Adjustment Procedures
Landing/Taxi Light Bulb Replacement
Navigation
Temperature
Heated Pitot Troubleshooting
Pitot and Static Air Pressure System
Airspeed Indicator Troubleshooting
Altimeter
Rate-Of-Climb Indicator Troubleshooting
Vertical Speed Indicator
Altimeter Troubleshooting
Directional Gyro Compass
Directional Gyro Troubleshooting
Magnetic Compass
Turn Coordinator-Trouble Sh,,S
Artificial (Gyro) Horizon
Compass Troubleshooting
Gyro-Horizon Troubleshooting
Clock
Gyro-Horizon-Trouble Shooting
Miscellaneous Instruments
Outside Air Temperature
Oxygen
Oxygen System Diagram
Recharging Procedures
Oxygen Filling Pressures Vs. Temperatures Chart
Vacuum
Indicating
Distribution
Dry Air Pump
Maintenance Practices
Typical Vacuum System Diagram
Vacuum System General Information
Dry Air Pump Removal
Installation of New Pump - Main or Stand-By
Maintenance Practices
Servicing
Vacuum Regulator
Description
Filters
Hoses
Maintenance Practices
Reinstall
Removal
Servicing
Vacuum Regulator Adjustment
Vacuum Switch
Coupling Inspection and Replacement
Dry Air Pump Repair/Replacement
Vacuum Gauge Adjustment
Clutch Driven - Operational Procedures
Dry Air Pump Coupling Inspection/Replacement Diagram
Maintenance Practices
Removal
Stand-By Vacuum System
Installation of New Clutch Driven Standby Vacuum Pump Assembly
Operational Procedures
Tailcone Mounted Stand-By Vacuum System
Electrical Panels and Components
Flight Instruments
Instrument and Control Panels
Avionics Equipment
Circuit Breaker Panel
Flight Instrument Panel
Cluster Gauge
Cluster Gauges Troubleshooting
Moritz Cluster Gauge Adjustment Locations
Annunciator Panel/Emergency Locator Transmitter (ELT) Switch
Avionics/Radio Panel
Landing Gear Safety Override Switch
Landing Gear Switch
Cigar Lighter
Electrical/Electronic Equipment Rack
Instrument/Radio Light and Glareshield Dimmer Control
Standard Practices - Structures
Fastener Replacement
Structural Repair - General
Rivet Removal and Replacement
Fuselage Repair
Rivet Head Tolerance
Rivet Hole Tolerance
Tubular Structure Repair
Inner Sleeve Splicing Diagram
Welded Patch - Local Damage Repair Diagram
Dents
Repairs for Welded Assemblies
Split-Sleeve Splice Diagram
Tension Fitting Replacement
Longeron Splicing Diagram
Tailcone Repairs
Flight Control System Repair
Landing Gear and Retraction System Repair
Stringer Repair/Main Spar Repair
Wing Repair
Spar Cap Repair
Spar Cap Replacement
Spar Web Repair
Rivet Code for Structural Repairs
Stub Spar Repair
Rear Spar Repair
Rib Repair
Wing Skin Panel Repair
Wing Tip Repair
Access Cover Repair Diagram
Dimple Cracks Repair
Horizontal Stabilizer and Vertical Fin Repair
Leading Edge Skin Repair
Main Spar Repair Outboard of STA 9.00
Remating Horizontal Stabilizer to Stinger
Fiberglass Laminates, Repair Procedures
Cracks in Surface Areas
Common Structural Laminate Repair (Metal Insert)
Non-Structural Repair
Common Structural Laminate Repair (Fiberglass-Resin Combination)
Fiberglass Delamination Repair
Low Pressure, Plastic or Rubber Line Splices
Protective Coatings
Shortening and Lengthening of Tubing, Hoses and Flexible Ducting
Doors
Cabin Door - Maintenance Practices
Cabin Door Rigging/Adjustment Diagram
Baggage Compartment Door Maintenance
Cabin Door Rigging/Adjustment Procedures
Cabin Door Seal
Baggage Compartment Door Latching Mechanism
Fuselage
Firewall
Main Frame
Tailcone Structure
Tubular Structure Frame
Plates/Skins
Tailcone Construction Diagram
Inspection Panels and Covers Diagram
Empennage Attach Fittings
Main Landing Gear Attach Points
Wing Attach Fittings
Empennage Assembly Attach Fittings Diagram
Engine Mount Attach Points
Engine Mount Attach Points Diagram
Main Landing Gear Assembly Attach Points
Tailcone/Empennage Attach Points Diagram
Stabilizers
Horizontal Stabilizer
Elevator
Vertical Stabilizers
Rudder Description
Rudder Installation
Rudder Removal
Rudder Assembly Diagram
Windows
Cleaning Acrylic
Windshield Installation
Windshield Removal
Cabin Windows Installation
Cabin Windows Removal
Storm Window
Acrylic Drill Bit Diagram
Wings
Wing Attaching Hardware
Wing Removal and Installation
Jack Points
Stall Strip Installation
Wing Structure Diagram
Wing Tip Assembly Diagram
Plates - Skin
Wing Skins and Inspection Covers Diagram
Wing Tips
Attach Fittings
Flaps
Ailerons
Flap Removal and Installation
Standard Practices (Prop/Rotor)
Propellers/Propulsors
General
Spinner Dome and Propeller Removal - Typical
Minor Propeller Blade Repair
Propeller Assembly
Propeller Installation
Spinner Dome
Propeller Controlling
Propeller Governor Trouble Shooting
Propeller Balancing
Powerplant
Power
Engine Installation
Engine Removal
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Pilot Operating Handbook
,
Flight Manual
Island Enterprises
Table of
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Table of Contents
Troubleshooting
Troubleshooting R-134a airconditioning system
85
Current sensor monitor adjustments diagram
97
Battery troubleshooting
98
Battery Trouble Shooting
99
Annunciator troubleshooting
100
Electric pitch trim system maintenance
117
Speed brake system
122
Fuel system troubleshooting
136
Airfoil icing protection troubleshooting
142
Troubleshooting -Airfoil Icing Protection
144
Electric propeller de-ice troubleshooting
152
Manual Emergency Gear Extension System
171
Nose gear steering system
176
Exterior lights troubleshooting
185
Pitot and static air pressure system
192
Airspeed indicator troubleshooting
193
Altimeter troubleshooting
194
Compass troubleshooting
196
Clock
197
Cluster gauges troubleshooting
218
Propeller Controlling
284
Cowling removal and installation
295
FT-101/A test function
307
Ignition system troubleshooting
311
Tachometer troubleshooting
320
Oil temperature
329
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Summary of Contents for Mooney M20R
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