HISTORY INFORMATION FOR THE FOLLOWING MANUAL: CZ1R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-22L4000 RM-YD025 KDL-22L4000 RM-YD025 CANADA KDL-22L4000 RM-YD025 MEXICO KDL-22L4000 RM-YD025 LATIN AMERICA ORIGINAL MANUAL ISSUE DATE: 9/2008 :UPDATED ITEM REVISION DATE SUBJECT 9/2008 No revisions or updates are applicable at this time.
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CZ1R SERVICE MANUAL CHASSIS MODEL NAME REMOTE COMMANDER DESTINATION KDL-22L4000 RM-YD025 KDL-22L4000 RM-YD025 CANADA KDL-22L4000 RM-YD025 MEXICO KDL-22L4000 RM-YD025 LATIN AMERICA KDL-22L4000 RM-YD025 LCD DIGITAL COLOR TELEVISION 9-883-801-02...
KDL-22L4000 SPECIFICATIONS Power Requirements 110V - 240 V AC, 50/60Hz HDMI IN: HDMI: Video: 480i, 480p, 720p, 1080i, 1080p Power Consumption Audio: Two channel linear PCM 32, 44.1 In Use (Max) and 48 kHz, 16, 20 and 24 bits In Standby Less than 1.0 W...
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KDL-22L4000 SPECIFICATIONS (CONTINUED) KDL-22L4000 Power Consumption in use in standby Less than 1.0 W Speaker Output (W) 5W + 5W Speaker/Full Range (2) 50 x 90 mm 2 x 3 Dimensions (W x H x D) with stand 551 x 430 x 214 mm...
Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
KDL-22L4000 WARNINGS AND CAUTIONS (CONTINUED) CARRYING THE TV To avoid dropping the TV and causing serious injury, be sure to follow these guidelines: Before carrying the TV, disconnect all cables. When you carry the TV, place your hand as illustrated and hold it securely.
KDL-22L4000 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi...
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Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com KDL-22L4000...
KDL-22L4000 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-22L4000 SELF-DIAGNOSTIC FUNCTION IMPORTANT: The units in this manual DO NOT contain a self-diagnostic function. If an error occurs, the TV will not stay on. It is our recommendation that if a repair is required for these sets, the technician should bring both the A Board and the G Board to the customer location.
KDL-22L4000 SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL Remove 13 screws from Rear Cover 1-2. FUNCTION KEY AND H1 BOARD REMOVAL Slide out Function Key unit from Bezel Release hooks and remove Function Key and H1 Board Disconnect 1 connector...
KDL-22L4000 1-3. A BOARD AND G BOARD REMOVAL Remove 2 HEX screws Remove Hexagon Nut from tuner Remove 8 screws from Main Shield Release hooks and slide out Side Bracket Disconnect 6 connectors and remove 7 screws from A Board...
KDL-22L4000 1-5. LOUDSPEAKER REMOVAL Remove 6 screws from each Speaker Speakers 1-6. BOTTOM COVER, H2 BOARD, H3 BOARD, IR LENS AND LED LENS REMOVAL Remove 1 screw from Bottom Cover Disconnect 1 connector and slide out H3 (LED) Board Disconnect 1 connector and remove 1 screw from H2 (IR) Board...
KDL-22L4000 1-7. LCD PANEL REMOVAL Remove 2 screws from Main Bracket and Bezel Remove 4 screws and release LCD panel from Main Bracket Main Bracket LCD Panel Bezel 1-7-1. CLEANING THE LCD PANEL CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
KDL-22L4000 SECTION 2: SERVICE ADJUSTMENTS 2-1. ACCESSING SERVICE (FACTORY) MODE Use the remote commander to access Service (Factory) mode after completing a repair to the TV set. 1. TV must be in standby mode. (Power on) mode. 2. To display the service menu, quickly press the following buttons on the Remote Commander: ➔...
KDL-22L4000 2-2. REVIEWING SERVICE (FACTORY) MODE All of the necessary adjustment are contained in the boards for these models, therefore the following information is for informational purposes. Factory Mode Change source between Input Source <[ ]> Video1,Video2 ,Component, PC, HDMI, & TV White Balance <[...
KDL-22L4000 2-4. VIEWING MODEL INFORMATION Use the Setup settings menu to display information about the TV. 1. TV must be On. 2. Press the button to display the User Menus. Setup Closed Captions (CC) Info Banner Label Video Inputs Language...
KDL-22L4000 SECTION 3: DIAGRAMS 3-1. CIRCUIT BOARDS LOCATION H3 (LED) 3-2. PRINTED WIRING BOARDS AND All voltages are in V. SCHEMATIC DIAGRAMS INFORMATION S : Measurement impossibility. : B+line. All capacitors are in μF unless otherwise noted. pF : μμF 50WV or : B-line.
KDL-22L4000 REFERENCE INFORMATION Terminal name of semiconductors in silk screen printed circuit ( RESISTOR CAPACITOR : RN METAL FILM : TA TANTALUM Circuit Device Printed symbol Terminal name : RC SOLID : PS STYROL Collector Transistor : FPRD NONFLAMMABLE CARBON...
KDL-22L4000 A BOARD SCHEMATIC DIAGRAM (21 OF 21) — — — LINE OUT C302 C302 AU_R4 SC33P50V2JN-3GP SC33P50V2JN-3GP R300 R300 +12OPA 150KR2J-GP 150KR2J-GP C540 C540 C305 C305 E10U25VM-11-GP E10U25VM-11-GP U22A U22A — SCD01U25V2KX-3GP SCD01U25V2KX-3GP OPA_P2 C307 C307 R303 R303 C309...
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KDL-22L4000 [DC CONVERTER I, DC CONVERTER II, DC CONVERTER III, POWER CONN, GPIO INTERFACE, USB, TUNER, DDR1, FLASH INTERFACE, AV INPUT/CVBS IN, HDMI, AUDIO IN I/O, LVDS, VGA IN /LR IN, YPBPR/LR, KEYPAD/IR, SIDE BOARD INPUT, STA559 AMP, HEADPHONE AMP, AUDIO SWITCH/CVBS_DET, AUDIO LINE OUT]...
SCREW, +PSW M4X12 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets.
See Appendix A: Encryption Key Components in the back of this manual. 4-2. CHASSIS (Check the Sony Electronics Service Information website for any additional service related issues for this model.) 4-382-854-01 SCREW, (M3X8), P, SW (+) 2-580-590-01...
KDL-22L4000 NOTE: Les composants identifi es per un trame et NOTE: The components identifi ed by a red outline and a mark contain NOTE: The components identifi ed by shading une marque sont critiques pour la securite. confi dential information. Specifi c instructions must be adhered to whenever mark are critical for safety.
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SCREW, +PSW M4X12 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets.