Table Of Contents - Nordyne TC060 Installation Instructions Manual

Tc series 92+ tl series 90+

Table of Contents

Furnace Specifications ..................................................................................................................................... 4

Furnace Airflow Data ................................................................................................................................. 6

Safety Information ............................................................................................................................................. 7

Clearances to Combustible Materials .............................................................................................................. 7

Installation Requirements ................................................................................................................................. 7

Location .................................................................................................................................................... 8

Downflow Model Warning .................................................................................................................................. 8

Horizontal Installations ..................................................................................................................................... 8

Conversion of the *TC Upflow Furnace for a Horizontal Right Installation ................................................ 8

Conversion of the *TC Upflow Furnace for a Horizontal Left Installation .................................................. 9

Supply Air Plenum Installation ........................................................................................................................ 10

Installation on a Concrete Slab ................................................................................................................ 10

Installation on a Combustible Floor .......................................................................................................... 10

Circulating Air Supply ..................................................................................................................................... 10

Return Air ................................................................................................................................................. 11

Configuring the Blower .................................................................................................................................... 13

Determining Nominal AC System Capacity ............................................................................................... 13

Selecting the AC Cooling Airflow .............................................................................................................. 13

Selecting the Heating Airflow ................................................................................................................... 13

Venting and Combustion Air Requirements .................................................................................................... 13

Air Requirements for One-Pipe Installation .............................................................................................. 14

Installation in An Unconfined Space ........................................................................................................ 14

Installation in A Confined Space .............................................................................................................. 14

• Air From Inside ....................................................................................................................................... 15

• Air Directly Through An Exterior Wall ..................................................................................................... 15

• Outdoor Air Through Vertical Openings or Ducts ................................................................................... 15

• Outdoor Air Through Horizontal Openings or Ducts ............................................................................... 15

Venting Requirements ...................................................................................................................................... 16

Vent Pipe Material .................................................................................................................................... 20

Vent Pipe Length and Diameter ................................................................................................................ 20

Vent Pipe Installation ............................................................................................................................... 21

Pipe Routing & Support ............................................................................................................................ 21

Location of Outdoor Terminations ............................................................................................................ 22

Horizontal Venting .................................................................................................................................... 22

Vertical Venting ........................................................................................................................................ 24

Vent Freezing Protection .......................................................................................................................... 24

Concentric Vent Termination .................................................................................................................... 24

Drainage of Condensate From Furnace ........................................................................................................... 25

Gas Supply and Piping ..................................................................................................................................... 25

Leak Check .............................................................................................................................................. 2 7

Manifold Pressure Adjustment ................................................................................................................. 27

Conversion ............................................................................................................................................... 28

High Altitude Conversion ................................................................................................................................. 28

High Altitude Application .......................................................................................................................... 28

Pressure Switch Conversion for High Altitude Applications ..................................................................... 28

Natural Gas High Altitude Conversion ...................................................................................................... 28

LP/Propane Gas Sea Level and High Altitude Conversion ....................................................................... 29

Electrical Wiring .............................................................................................................................................. 29

Line Voltage Wiring .................................................................................................................................. 32

Low Voltage Wiring ................................................................................................................................... 32

Start-up and Adjustments ................................................................................................................................ 33

Start-Up Procedure .................................................................................................................................. 34

Verifying and Adjusting Firing Rate .......................................................................................................... 3 4

Configuring the Blower ............................................................................................................................. 3 5

Selecting Heat Airflow .............................................................................................................................. 3 5

Selecting the Cooling/Heat Pump Airflow ................................................................................................. 35

Verifying and Adjusting Temperature Rise ............................................................................................... 35

Verifying Burner Operation ....................................................................................................................... 37

Verifying Operation of the Supply Air Limit Switch ................................................................................... 37

Description of Components .............................................................................................................................. 37

Maintenance ...................................................................................................................................................... 38

Location of Major Components ................................................................................................................. 39

Combustion Air and Vent System ............................................................................................................ 40

Air Filter(s) ............................................................................................................................................... 40

Lubrication ............................................................................................................................................... 40

Condensate Drain Assembly .................................................................................................................... 40

Blower Compartment ................................................................................................................................ 40

Heat Exchanger and Burner Maintenance ................................................................................................ 40

System Operation Information ........................................................................................................................ 40

Sequence of Operation ............................................................................................................................ 40

Furnace Fails to Operate .......................................................................................................................... 42

Installation/Performance Checklist ................................................................................................................. 43