Nordyne TA-060C-08A Installation Instructions Manual

Nordyne TA-060C-08A Installation Instructions Manual

*ta full size series high efficiency (upflow/horizontal) two-stage furnace with fixed speed blower *tk full size series high efficiency (downflow) two-stage furnace with fixed speed blower *ta 80+ upflow/horizontal *tk 80+ downflow
Table of Contents

Advertisement

Gas Furnaces
Installation Instructions
*TA Full Size Series High Efficiency (Upflow/Horizontal) Two-Stage Furnace
with Fixed Speed Blower
*TK Full Size Series High Efficiency (Downflow) Two-Stage Furnace
with Fixed Speed Blower
*TA 80+ Upflow/Horizontal
!
WARNING:
Improper installation, adjustment, al-
teration, service, or maintenance can
cause injury or property damage. Refer
to this
manual.
additional information consult a quali-
fied installer, service agency, or
gas supplier.
!
FOR YOUR SAFETY:
Do not store or use gasoline or other
flammable vapors and liquids in the vi-
cinity of this or any other appliance.
These instructions are primarily intended to assist qualified individuals experienced in the proper installation of
this appliance. Some local codes require licensed installation/service personnel for this type of equipment. Read
all instructions carefully before starting the installation.
For assistance or
the
*TK 80+ Downflow
WHAT TO DO IF YOU
SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call
the fire department.
Extinguish any open flame.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TA-060C-08A and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Nordyne TA-060C-08A

  • Page 1 Gas Furnaces Installation Instructions *TA Full Size Series High Efficiency (Upflow/Horizontal) Two-Stage Furnace with Fixed Speed Blower *TK Full Size Series High Efficiency (Downflow) Two-Stage Furnace with Fixed Speed Blower *TA 80+ Upflow/Horizontal *TK 80+ Downflow WARNING: WHAT TO DO IF YOU SMELL GAS: Improper installation, adjustment, al- teration, service, or maintenance can...
  • Page 3: Table Of Contents

    Table of Contents Furnace Specifications ......................... 4-5 Upflow/Horizontal Models ....................... 4 Downflow Models ........................5 Capacities-Furnace Airflow Data ................... 7 Safety Information ..........................8 Installation Requirements ......................6-8 Supply Air Plenum Installation ....................8-10 Installation on a Concrete Slab ................... 10 Installation on a Combustible Floor ..................
  • Page 4: Furnace Specifications

    FURNACE SPECIFICATIONS - Upflow/Horizontal Models Unit Shown in Upflow Position Rotate 90˚ 3/ 4 FLUE Clockwise or Counter OUTLET Clockwise for Horizontal Application 3/ 4 1/ 8 1/ 2 1/ 2 Cut-out for Gas Connection Cut-out for 1/ 2 1/ 2 Gas Connection 7/8 Cut-out for Electric 7/ 8...
  • Page 5: Downflow Models

    FURNACE SPECIFICATIONS - Downflow Models 3/4" 4" Dia. Vent 23 5/8" 3/4" 19 3/4" 3/4" 3/4" 24 1/2" Cut-out for Electric Connection Both sides 43" 25" 25" Cut-out for Gas Connection 1-1/2 x 3-1/2 (both sides) 27 1/8" Cut - out for Gas Connection 15 1/2"...
  • Page 6 CAPACITIES —Furnace Airflow Data Table 2A. Furnace Airflow Data...
  • Page 7: Capacities-Furnace Airflow Data

    CAPACITIES —Furnace Airflow Data (Continued) Table 2B. Furnace Airflow Data...
  • Page 8: Safety Information

    SAFETY INFORMATION These publications are available from: National Fire Protection Association, Inc. Batterymarch Park 1. Use only with type of gas approved for this Quincy, Massachusetts 02269 furnace. Refer to the furnace rating plate. 2. Install this furnace only in a location and position IMPORTANT NOTE as specified on Table 3 of these instructions.
  • Page 9 that all electrical components are protected location of vent terminal. The plate shall from water. The furnace must be installed be of sufficient size to be easily read upstream from a refrigeration system. This from a distance of eight feet away, and furnace is not to be used for temporary heating read “Gas Vent Directly Below”.
  • Page 10 Upflow Furnace Models UPFLOW APPLICATION HORIZONTAL APPLICATION SIDE LEFT RIGHT BOTTOM SIDE BOTTOM Downflow Furnace Models INSTALLATION CLEARANCES Vent Connector Standard Single Type B-1 Double Type Wall Metal Vent Wall Metal Vent 0" 0" LEFT SIDE RIGHT SIDE 0" 0" 6"...
  • Page 11: Supply Air Plenum Installation

    Do not place combustible material on or nace is approved for use on combustible against the furnace cabinet or within 6 flooring when NORDYNE combustible floor inches of the vent pipe. Do not place sub-base kit #904165 is used. combustible materials, including gaso- 1.
  • Page 12: Venting And Combustion Air Requirements

    no exposure to the installations or substances 3. When the furnace is installed on a fac- listed in Item 3 below. tory or site-built cased air conditioning 3. The following types of installation may require coil, the sub-base is not necessary. Outdoor Air for combustion, due to chemical However, the plenum attached to the exposures:...
  • Page 13: Installation In A Confined Space

    The *TA series furnace may be installed directly unconfined. If the space has an 8 foot ceiling, the on combustible wood flooring or supports, if floor area of the space must be 750 square feet type "B-1" vent pipe is used (See Figure 8). It (6,000 / 8 = 750).
  • Page 14: Air From Inside

    See the venting section for venting guidelines bined input rate of all appliances is 120,000 Btuh, each opening must have a free area of at and specifications. least 120 square inches. Air From Inside (See Figure 9) If combustion air is taken from the heated Outdoor Air Using Vertical Ducts space, the two openings must each have a free (See Figure 10)
  • Page 15: Air Directly Through An Exterior Wall

    Air Directly Through An Exterior Wall In Canada, venting shall conform to the require- (See Figure 11) ments of the current (CAN/CGA B149.1 or .2) If combustion air is provided directly through an installation codes. Consult local codes for exterior wall, the two openings must each have special requirements.
  • Page 16: Category I - Common Venting

    Three sheet metal fasteners (field supplied) improperly sized venting system can result in should be used to secure the vent pipe to the the formation of condensate, leakage, spillage, furnace flue. These fasteners should be evenly etc. spaced around the flue diameter, if possible. The steps outlined in the warning below shall be Category I - Common Venting followed with each individual appliance con-...
  • Page 17: Category Iii: Horizontal Venting

    The venting system should be designed to appliances. When venting horizontal, this is have the minimum number of elbows or turns. defined as a Category III furnace, the vent All horizontal runs shall be sloped upwards from pressure is positive, and the venting system the furnace at 1/4 inch per running foot of vent.
  • Page 18: Horizontal Venting For *Tk Models

    Collector Pressure Cover Bleed Tube Switch Plate Bleed Tube Covered Vent Orifice Collar Hole Figure 15. Vent Collar Detail Switch Switch Switch Limit Flame Vent Roll-Out Limit Figure 17. *TK Bleed Tube Installation Wire Nut The components of the horizontal vent system Blue must not be penetrated with screws, rivets, or Figure 16.
  • Page 19: Horizontal Power Venting

    with this furnace. The kit includes a power venter, a side-wall vent hood and a barometric Special 3" draft control. It has an electrical interlock to AL29-4C Stainless assure that the furnace will not operate when Steel Vent Pipe the power venter is off. The kit is for use only when exhaust is through 4"...
  • Page 20: Vent Termination Clearance

    Location of Outdoor Terminations Horizontal Installation sistent with the National Fuel Gas Code, ANSI The vent termination tee must be installed with 2223.1/NFPA 54 and/or the CSA B149.1, the following minimum clearances. (See Figure Natural Gas and Propane Installation Code. 21.) Vent termination clearances shall be con- VENT TERMINAL AIR SUPPLY INLET...
  • Page 21: Flexible Vent Systems

    All minimum clearances specified must be Attach a 3 inch coupling to the end of the maintained to protect building materials from pipe that extends through the wall or degradation by flue gases. thimble. This prevents the vent pipe from being pushed inward. The termination tee must be 12 inches Cut an 8 inch minimum piece of vent pipe above snow level or grade level which...
  • Page 22: Return Air

    It is recommended that the outlet duct be pro- Return Air vided with a removable access panel. This In applications where the supply ducts carry opening should be accessible when the furnace heated air to areas outside the space in which is installed in service and shall be of a size that the furnace is installed, the return air must be smoke or reflected light may be observed inside...
  • Page 23: Gas Supply And Piping

    lation must comply with the latest edition of the National Fuel Gas Code (ANSI Z223.1) or (CAN/ ! WARNING: CGA B149.1 or .2) Installation Codes. Products of combustion must not be An 1/8 inch NPT tap must be installed in the gas allowed to enter the return air ductwork or line to the unit for use when measuring the gas the circulating air supply.
  • Page 24: High-Altitude Application

    ! WARNING: ! CAUTION: This furnace was equipped at the factory Do not use matches, lighters, candles, for use with natural gas only. A special or other sources of open flame to check kit, supplied by the manufacturer, is re- for gas leaks.
  • Page 25: Conversion

    For a Natural Gas Sea Level Heating Value of 800 to 899 Btu/cu.ft. Elevation (feet above sea level) zero to 2000 to 5000 to 6000 to 8000 to 1999 4999 5999 7999 10000 Manifold Pressure Setting (in WC) Full Input Low Input For a Natural Gas Sea Level Heating Value of 900 to 999 Btu/cu.ft.
  • Page 26: Electrical Wiring

    zero and 5000 ft. above sea level, a, #54 drill size ! WARNING: orifice should be used depending upon the rated firing rate of the unit (see Table 8 or 9). However for installations above 5000 ft. above sea level, To avoid electric shock, personal injury, a # 55 drill size orifice should be used.
  • Page 27: Line Voltage Wiring

    The furnace cabinet must have an uninter- Line Voltage Wiring rupted, unbroken ground to minimize injury The line voltage (115 volt) to the furnace must be supplied from a dedicated branch circuit should an electrical fault condition occur. The containing the correct fuse or circuit breaker for controls used in this furnace require an the furnace.
  • Page 28: Low Voltage Wiring

    2. High fire only configuration – As shipped from Low Voltage Wiring the factory, the low and high terminals on the gas Staging Configurations valve. are connected in parallel (See Figure 29). These furnaces are factory configured to oper- This defeats the staging feature and the furnace ate on high fire only, but can be field converted operates on high fire only.
  • Page 29: Start-Up & Adjustments

    outdoor thermostat closes, the high fire on gas securely connected to the correct leads on the valve opens and the furnace operates in the terminal strip of the circuit board. high fire mode at higher blower speed. 3. The gas line service pressure does not exceed 5.
  • Page 30 TWO STAGE ROOM THERMOSTAT Legend Field Wiring Factory Wiring: Low Voltage AIR CONDITIONER High Voltage CONDENSING UNIT CLOSED END CONNECTOR DO NOT REMOVE 9 6 3 8 5 2 YELLOW/BLACK BROWN YELLOW BROWN 3 OR 4 SPEED MOTOR INTEGRATED CONTROL BOARD THESE WIRES ARE NOT PRESENT ON ALL MODELS YELLOW...
  • Page 31 TWO STAGE ROOM THERMOSTAT Legend Field Wiring Factory Wiring: Low Voltage AIR CONDITIONER High Voltage CONDENSING UNIT CLOSED END CONNECTOR DO NOT REMOVE 9 6 3 8 5 2 YELLOW/BLACK BROWN YELLOW BROWN 3 OR 4 SPEED MOTOR INTEGRATED CONTROL BOARD THESE WIRES ARE NOT PRESENT ON ALL MODELS YELLOW...
  • Page 32: Verifying And Adjusting Temperature Rise

    Verifying and Adjusting Temperature Rise 4. Convert the time per revolution to cubic feet of Verify the temperature rise through the furnace gas per hour using Table 11. is within the range specified on the furnace 5. Multiply the gas flow rate in cubic feet per hour rating plate.
  • Page 33: Verifying Burner Operation

    appropriate terminal on the blower relay. Figure serve the ignition sequence. The burner flame 33 shows high fire heating and cooling using the should carry over immediately between all burn- same blower speed. ers. The flames should be blue, without yellow tips.
  • Page 34: Wiring Diagram

    DESCRIPTION OF COMPONENTS ately after the limit switch opens. If the furnace Figure 36 shows the location of each of the operates for more than four minutes with no functional components described below. Also, return air, set the thermostat to a temperature refer to the Sequence of Operation Section of below room temperature, shut off the power to this manual.
  • Page 35: Maintenance

    GAS FLOW RATE (CUBIC FEET PER HOUR) TIME FOR CUBIC FEET PER REVOLUTION OF TIME FOR CUBIC FEET PER REVOLUTION OF METER ONE REVOLUTION ONE REVOLUTION METER (SECONDS) (SECONDS) 1800 3600 1500 3000 1286 2571 1125 2250 1000 2000 1800 1636 1500 1385...
  • Page 36: Vent System

    Air Filter(s) ! WARNING: ! WARNING: Products of combustion must not be allowed to enter the living space. Failure Never operate the furnace without a filter to prevent products of combustion from in place. Dust and lint in the return air can being circulated into the living space can build up on internal components, result- create potentially hazardous conditions...
  • Page 37: Lubrication

    3. Remove the louvered door from the furnace. Filters for side return and bottom return appli- 4. Turn the gas control lever to the OFF position. cations are available from your local distribu- 5. Disconnect the wires from the gas valve, tors.
  • Page 38: Cleaning Of Burners

    any period when the circulating blower is oper- of a vacuum cleaner. BE EXTREMELY CARE- ating regularly. FUL NOT TO DAMAGE THE IGNITER 4. Always replace the doors on the furnace after WHILE CLEANING THE BURNER. servicing or cleaning/changing the filters. Do 17.
  • Page 39: Cooling Mode

    the warm-up period as follows: If ignition is 2. The furnace control energizes the circulating successful the warm-up is reduced by 3- blower (115 VAC) on the cooling speed. seconds on each subsequent call for heat until ignition failure occurs. Upon ignition failure, the 3.
  • Page 40: Installation/Performance Checklist

    INSTALLATION/PERFORMANCE CHECK LIST LOCATION _________________ CITY ___________________ STATE ______________ INSTALLER ________________ CITY ___________________ STATE ______________ UNIT MODEL NUMBER ________________________________ UNIT SERIAL NUMBER _________________________________ Minimum Clearances per Table 1? _____ Are Flue Connections tight? _____________ Electrical Connections tight? __________ Is there Proper Draft? _________________ Line Voltage Polarity correct? _________ Is Vent free from restrictions? ___________ Supply Voltage: _________ Volts...

Table of Contents