Makita G1200R Instruction Manual

Makita portable generator user manual

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GENERATOR
MODEL
:
GI
Z O O R
INSTRUCTION MANUAL
I
ISSUE EMD-GU0815
I
I
3229020046
I

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Summary of Contents for Makita G1200R

  • Page 1 GENERATOR Z O O R MODEL INSTRUCTION MANUAL ISSUE EMD-GU0815 3229020046...
  • Page 3: Table Of Contents

    FOREWORD Thank you for purchasing this portable generator. This manual contains information and operating procedures necessary generator. For the proper operating procedures, read this manual thoroughly before operating the generator. For further details or questions, consult your nearest dealer. Due to a constant effort to improve the product and because of a continuous program of research and development, certain procedures, specifications and equipment are subject to change without notice.
  • Page 4: Safety Precautlons

    1. SAFETY PRECAUTIONS Fire prevention When refueling - Stop the engine. - Extreme care must be taken to prevent fire hazards. Avoid smoking and the use of matches or open flame. - Be sure to fill fuel tank up to the specified level. Do not overfill.
  • Page 5 Exhaust gas precautions -Exhaust gas contains toxic gases. Extreme care must be taken about people and domestic animals in the surrounding area. - Never operate the generator indoors. Never oprate in an enclosed area not adequately ventilated such as in a warehouse, tunnel, well, hold, reservoir, etc.
  • Page 6: Componentldentlflcatlon

    2. COMPONENT IDENTIFICATION Engine control switch (CHOKE-R UN-STOP) Muffler Ground terminal Air cleaner cover - 3 -...
  • Page 7 Fuel - 4 -...
  • Page 8: Controlsand Indicators

    3. CONTROLS AND INDICATORS 2”: CHOKE CLOSE FUEL OPEN Fuel cock AC receptacles 7 : ” 8.3A DC receptacle To start the engine, turn the knob to CHOKE this position. (Choke valve is closed.) Keep the knob in this position after the engine starts.
  • Page 9 AC circuit breaker DC circuit breaker Both AC and DC circuit breakers shut off electric current when the current exceeds its limit or a malfunction occurs in the connected appliance. Check for excessive current consumption or defects in the appliance. After making sure everything is in order, push the button to the "ON"...
  • Page 10: Before Operation (Necessary Inspections /Checks)

    BEFORE OPERATION (NECESSARY INSPECTIONS Oil filler neck LEVELmark Checking engine oil level Remove oil gauge and check oil level If level is low, fill to the top of the oil filler neck. -Change if badly contaminated. (See page 15 for procedure.) Use class SC (API classification) oil or a higher grade of oil.
  • Page 11 Checking the area around the generator Area should be free of inflammables and hazardous materials. The generator is placed at least Generator is located in well-ventilated, open area. The exhaust pipe is pointed toward a well-ventilated open area. The generator is positioned away from any type of open flame The generator is placed in a stable condition on a level surface, not on an inclined or uneven surface.
  • Page 12: Operating Procedures

    5. OPERATING PROCEDURES Starting - Check oil and fuel levels. - Make sure the appliance is disconnected. -Turn engine switch to "CHOKE" position. (When engine is warm or temperature is high, start engine with the switch at "RUN" position.) -Pull the starter handle slowly until passing the compression point (resistance will be felt), then return the handle to its original position and pull...
  • Page 13 AC application - Check the voltmeter for proper voltage. The generator is thoroughly adjusted and tested in the factory. If the generator does not produce the specified voltage, consult your nearest Generator dealer. -Check the electrical appliance to see if its switch is off, turned then connect the appliance to the...
  • Page 14 DC receptacle discharge. The specific gravity of a battery electrolyte indicates the state of charge in each battery cell. While charging battery, check the specific gravity with a hydrometer, using a thermometer to correct hydrometer reading for temperature. A corrected specific gravity reading of 1.26 to 1.28 in all cells indicates a fully charged battery.
  • Page 15 Charging safety Batteries produce explosive hydrogen gas. This gas is emitted from the vent hole of each battery cap. Safety precautions must be observed to prevent ignition and subsequent explosion of the hydrogen gas caused by open flame or sparks. No smoking and open flame near a charging battery.
  • Page 16: Easy Maintenance

    6. PERIODIC MAINTENANCE Proper maintenance of the generator will allow reliable performance and reasonable maintenance cost. This section outlines schedule should be adjusted as necessary to conform to the owner's conditions of use. Condition of engine Fuel level oil and level Leakage of Connection of appliance...
  • Page 17 MAINTENANCE SCHEDULE Do-it-yourself service Item Check & add engine oil Clean air cleaner Clean & retighten screws Wash cleaner element Clean spark plug Change engine oil Adjust spark plug gap Periodic maintenance Item _____ Clean fuel filter Change spark plug Clean carburetor Remove carbon from cyl.
  • Page 18 EASY CHECKING AND MAINTENANCE Drain plug Air cleaner servicing If the air cleaner element is clogged, a decrease in generator output, erratic engine operation and excessive fuel consumption may result. Be sure to clean air cleaner periodically as follows Interval Every 50 hours or clean every day (or every 10 hours) when operating in extremely dusty conditions.
  • Page 19 Checking the spark plug Inspection and adjustment procedure : - Open spark plug cover. -Remove plug cap and remove spark plug using a plug wrench. -Using plug cleaner or wire brush, clean plug elec- trode of burnt or deposited carbon. - Check for proper gap between electrodes.
  • Page 20: Preparation For Storage

    8. PREPARATION FOR STORAGE - Remove fuel strainer cup, open fuel cock and completely drain fuel from tank. -After draining fuel, reinstall strainer cup and close the fuel cock. -Start and run the generator without an appliance connected until the carburetor is completely empty of fuel.
  • Page 21: Troubleshootlng

    TROUBLESHOOTING When engine fails to start or if the engine turns but there is no electricity at the receptacles, perform the following checks. When engine fails to start proper position. Check fuel level. Check to make sure that the generator is not connected to an appliance.
  • Page 22: Applicable Wattage Of The Generator

    APPLICABLE WATTAGE OF THE GENERATOR Electric appliances normally come with a label indicating voltage, cycle and (input) wattage, the electric power which the appliance consumes. However, when the generator is used as the power source both power factor and starting current should be considered. HEATING RESISTANCE (Power factor 1 .O, No starting current) Electrical loads such as incandescent lamps and hot plates require the same wattage as indicated on the label.
  • Page 23 Appliance Incandescent lamp,hot plate Fluorescent lamp,mercury lamp Electric tool Pump,compressor NOTE 1. Appliances equipped with electric motors. They need large starting current as mentioned above. However after starting, the appliance requires only 1.2 to generator has reserve power for another appliance. 2.
  • Page 24: Speclflcatlons

    Dimension W (inches) Weight W s ) Specifications are subject EY15D (Wl -1 45) cc l c u i n US Gal. Volt change without notice. 21 - G1200R 8.73 1000 1200 3600 12 Volts 8.3Amps Recoil Transistorized Float 125V (20A) G.F.C.I.
  • Page 25: Wiring Diagram

    WIRING DIAGRAM =’ I I I --El---...
  • Page 26 MAKITA LIMITED ONE YEAR WARRANTY Every Makita tool is thoroughly ins ected and tested before leaving the fac- tory. It is warranted t o be free of d e g c t s from workmanship and materials for the period of ONE YEAR from t h e date of original purchase. Should any trou- ble develop during this one-year period, return t h e COMPLETE tool, freight prepaid, t o one of Makita’s Factory or Authorized Service Centers.

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