Related Manuals for Volvo Group 655-601
Summary of Contents for Volvo Group 655-601
- Page 1 Service Manual Trucks 655-601 Group Rear Suspension, T-Ride VN, VHD PV776-TSP142921...
- Page 3 Greensboro, NC USA Order number: PV776-TSP142921 © 2003 Volvo Trucks North America, Inc., Greensboro, NC USA All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Volvo Trucks North America, Inc..
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Page 5: Table Of Contents
Volvo T-Ride ..................17 Service Procedures ................19 Service Procedure ................. 19 Guidelines for Working on the Volvo T-Ride Suspension ....19 V Torque Rod, Replacement ..............21 Torque/Radius Rod, Lower, Replacement ........... 23 Bogie Anchorage Assembly, Replacement .......... 25 V Torque Rod Anchorage, Replacement .......... -
Page 7: General
Rear Suspension W6001356 Fig. 1: T-Ride Tandem Suspension The Volvo T-Ride tandem suspension is designed for use in both on-and off-highway applications. It offers maximum articulation for maximum traction. The following information covers specifications, operations, torque values, lubrication, alignments, and... -
Page 9: Specifications
Group 72 Specifications Specifications Suspension Applications Capacity (lb) 48,000 52,000 58,000 65,000 70,000 CTEV87, CTEV87, RT2610HV, Volvo Axle RT3210HV RT3210HV RT2610HV RT2610HV RT3210HV Meritor (Rockwell) Axle Not Available Not Available Not Available Not Available Not Available Dana (Eaton) Axle Not Available... -
Page 10: Tightening Torques
236 ± 37 Bogie bracket bolt nuts to chassis 140 ± 25 103 ± 18 Rubber spring bolts M14 to axle housing, VOLVO Axles 200 ± 30 148 ± 22 Rubber spring bolts M14 to axle housing, (Rockwell) (Eaton) Axles 85 ±... -
Page 11: Axle Pinion Angles
Group 72 Specifications Axle Pinion Angles Axle Variant 1st Axle Axle Volvo Axle Meritor (Rockwell) Axle 11.5 Dana (Eaton) Axle... -
Page 13: Tools
Special Tools The following special tools can be used when working on the T-Ride Tandem Suspension. Volvo Tool 999–2337 (Pry Bar) can be used to remove seals, bearings, thrust washers and other items. W6001361 Volvo Tool 998–8185 (Snap-Ring Pliers) are used for removing and installing snap rings. -
Page 14: Other Tools
Group 72 Tools Other Tools The following tools can be used to ensure proper inclinations or angles for axles on the Volvo T-Ride: The Anglemaster is a digital inclinometer, available from Dana-Spicer (Telephone: 419–535–4300). W7000250 The J–38460–A is a digital protractor, available from Kent-Moore (Telephone: 800–328–6657). -
Page 15: Design And Function
Design and Function Rear Suspension The VOLVO T-Ride Tandem Suspension is designed for use in both on-and off-highway applications. It offers maximum atriculation for traction. The parabolic tapered spring leaves are mounted upside-down outside the frame rails. The ride is further enhanced by rubber cushions bolted to the end of each spring resting on the respective rear axle. -
Page 16: Bogie Bracket (Saddle Bracket)
Group 72 Design and Function Bogie Bracket (Saddle Bracket) The Bogie Bracket assembly (saddle bracket) provides stability for lateral movement and serves as an anchor for the spring cradle and the parabolic spring assembly. It helps maintain maximum articulation of the suspension as well as durability. -
Page 17: Parabolic Spring Leaves
Group 72 Design and Function Parabolic Spring Leaves The parabolic spring leaves are mounted upside down and outside of the frame rails. They are fastened to the spring cradle and provide the lightweight suspension with excellent ride characteristics. This design contributes to axle flexibility while maintaining contact to the ground for W6001341 pulling power. -
Page 18: V-Stay Torque Rod Frame Bracket
Group 72 Design and Function V-Stay Torque Rod Frame Bracket The V-Stay torque rod frame bracket is used to mount the V-Stay torque rod to the frame. It is marked with top and forward arrows to make for proper installation. This bracket supplies a secure anchor for the V-Stay torque rod to the frame. - Page 19 Group 72 Design and Function W6001328 Bogie Bracket and Cradle Assembly...
- Page 20 Group 72 Design and Function W7000091 Saddle Bracket Hub Cab Cradle Retaining Ring Wear Ring Relief Valve Grease Seal Trunnion Tube Grease Seal Roll Pin Nylon Bushing Roll Pin Outer Thrust Washer Plug Inner Thrust Washer Plug Snap Ring Grease Fitting Gasket Cross-Section View of Cradle and Saddle Bracket...
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Page 21: Troubleshooting
Group 72 Troubleshooting Troubleshooting Rear Suspension Troubleshooting Volvo T-Ride Problem Cause U-joint angle incorrect Improper phasing of drivelines Axle inclination incorrect Thrust alignment incorrect Vibration Excessive end play on spring cradle Improper wheel run-out or balance Mismatched wheels and tires... -
Page 23: Service Procedures
Group 72 Service Procedures Service Procedures Service Procedure Guidelines for Working on the Volvo T-Ride Suspension You must read and understand the precautions and guidelines in Service Information, Group 60, "General Safety Practices, Wheel Suspension and Steering" before performing this procedure. If you are not properly trained and certified in this procedure, ask your supervisor for training before you perform it. - Page 24 Group 72 Service Procedures After the necessary work has been performed on the B-Ride Tandem Suspension, vehicle realignment may be required. Refer to the proper service information.
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Page 25: Torque Rod, Replacement
Group 72 Service Procedures 6521-03-02-09 V Torque Rod, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. DANGER Failure to properly support the nose of the axle may result in the axle falling, which can cause serious injury or death to anyone near or under the vehicle. - Page 26 Group 72 Service Procedures Remove the four flange nuts that mount the V Torque Rod to the axle mounted torque rod bracket and cut any tie-straps or clippings from the V Torque Rod. W6001321 Using a lifting fixture, remove the V Torque Rod from the vehicle.
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Page 27: Torque/Radius Rod, Lower, Replacement
Group 72 Service Procedures 6521-03-02-02 Torque/Radius Rod, Lower, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. DANGER Failure to properly support the nose of the axle may result in the axle falling, which can cause serious injury or death to anyone near or under the vehicle. - Page 28 Group 72 Service Procedures Reinstall the torque rod back onto the truck and torque the bolts to 200 ± 25 Nm (148 ± 18 ft-lb). Note: It may be necessary to loosen torque rods on both sides of the suspension for easier installation. 200 ±...
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Page 29: Bogie Anchorage Assembly, Replacement
Group 72 Service Procedures 7116-03-02-03 Bogie Anchorage Assembly, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. DANGER Failure to support the nose of the axle may result in the axle falling, which can cause serious injury or death to anyone near or under the vehicle. - Page 30 Group 72 Service Procedures Remove the saddle bracket bolts at the frame rail. Note: At the top of the saddle bracket leave (1) bolt and nut attached loosely to each side to prevent it from falling off during removal. W6001325 Removing the saddle bracket bolts Remove the saddle bracket bolts at the crossmember.
- Page 31 Group 72 Service Procedures For installation, hook a chain to the top two holes of the saddle bracket and use a lift or overhead crane to raise the saddle bracket into position. W6001326 Install the bolts to the saddle bracket at the crossmember and install the bolts to the saddle bracket at the frame rail and remove the chain.
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Page 32: Torque Rod Anchorage, Replacement
Group 72 Service Procedures 7116-03-02-01 V Torque Rod Anchorage, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface, and chock the front wheels. Using an air lift, raise the frame to relieve pressure from the suspension and support it with jack stands at the front and rear of the suspension. - Page 33 Group 72 Service Procedures Remove the (4) flange nuts that mount the rear V Torque rod to the axle mounted bracket and cut any clippings loose from the V Torque rod. Remove the (4) bolts that mount the rear V Torque rod to the upper V Torque rod brackets and lift the rear V Torque rod out.
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Page 34: Spring Assembly, Rear Leaf, Removal And Installation
500 ± 75 Nm (369 ± 55 ft-lb) 7221-19-02-01 Spring Assembly, Rear Leaf, Removal and Installation Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. - Page 35 Group 72 Service Procedures Remove the spring U-bolt nuts and then the leaf spring assembly saddle cap. W6001312 Removing the spring U-bolt nuts Remove the upper leaf springs using a lift or overhead crane. Note: If there are several upper leaf springs it is best to remove them one at a time.
- Page 36 Group 72 Service Procedures Using a lift or overhead crane, install the remaining leaf springs. Note: Be sure that all leaf springs are properly aligned and that all shims are installed properly. Note: When replacing Parabolic Spring Leaves, the leaves on both sides should be replaced. When replacing the leaves, also insure that the leaves are marked with the same Camber Settings (+ or Install the saddle cap and U-bolt nuts.
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Page 37: Rear Spring Leaf, Replacement
Group 72 Service Procedures 7221-03-02-03 Rear Spring Leaf, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. Remove the nuts from the spring ends. - Page 38 Group 72 Service Procedures Use an overhead crane or other approved lifting devices to remove the spring assembly. Dismantle spring leaf assembly and remove the damaged spring leaf. Inspect the shims between the spring leaves and replace them if they are damaged. Install the new spring leaf or leaves and reassembly the spring assembly.
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Page 39: Rubber Spring, Replacement (Each)
Group 72 Service Procedures 7271-03-02-01 Rubber Spring, Replacement (Each) Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. Remove the four Allen fasteners from the spring plate. - Page 40 Group 72 Service Procedures Remove the four fasteners that mount the rubber spring to the axle mounted bracket and remove the rubber spring. W6001330 Install the replacement rubber spring onto the axle mounted bracket and torque the fasteners to 140 ± 25 Nm (103 ± 18 ft-lb). 140 ±...
- Page 41 Service Procedures Torque bolts for rubber spring to axle pads as follows: • VOLVO — 115 ± 25 Nm (85 ± 18 ft-lb). • Rockwell/Eaton — 73 ± 17 Nm (54 ± 13 ft-lb). 115 ± 25 Nm (85 ± 18 ft-lb),...
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Page 42: Rear Spring Retaining Bolt, Replacement
Group 72 Service Procedures 7229-03-02-01 Rear Spring Retaining Bolt, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park the vehicle on a level surface and chock the front wheels. Remove the spring U-bolt nuts and then the spring saddle cap. - Page 43 Group 72 Service Procedures Torque U-bolt nuts to 500 ± 75 Nm (370 ± 55 ft-lb). Note: It there are several upper leaf springs it is best to remove them one at a time. 500 ± 75 Nm (370 ± 55 ft-lb)
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Page 44: Tandem, Alignment
Group 72 Service Procedures 6559-05-02-01 Tandem, Alignment Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. To align the tandem use the J36795, Tandem Axle Calipers. Tandem adjustments are made with washer shims that are fastened to the saddle bracket at the lower torque rod end. -
Page 45: Cradle, Replacement
Service Procedures 6553-03-02-03 Cradle, Replacement Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Park vehicle on a level surface and the chock front wheels. Using an air lift raise the frame and support it with jack stands at the front and back of the suspension. - Page 46 Group 72 Service Procedures After removing the upper leaf springs, remove the spring plate on each end of the lower leaf spring to enable to removal of the lower leaf spring. W6001333 Remove the lower leaf spring and remove the U-bolts from the cradle. Note: It may be necessary to rotate the cradle back and forth to remove the U-bolts.
- Page 47 9988185 W6001316 Removing the snap ring Using VOLVO tool 9992337 remove the outer thrust washer. 9992337 W6001319 Removing the outer thrust washer Slide the cradle off from the trunnion tube and remove the inner thrust washer.
- Page 48 Group 72 Service Procedures Remove the nylon bushings from the cradle. For grease seal replacement, see service procedures for grease seals replacement. Note: Use a generous amount of grease when replacing grease seals. W6001318 Install the inner thrust washer and nylon bushing’s by sliding the cradle on to the trunnion tube.
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Page 49: Grease Seals, Replacement
Service Procedures 6559-03-04-01 Grease Seals, Replacement (Cradle Removed) Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. Cradle Removed Remove the old grease seals from the cradle. Clean out the seal grooves and lightly smear clean grease over grooves. -
Page 50: Cradle Bearing, Lubrication
Group 72 Service Procedures 6559-10-02-01 Cradle Bearing, Lubrication Please read “Guidelines for Working on the Volvo T-Ride Suspension” page 19 before beginning this procedure. It is important that lubrication is done as follows so the bearing is filled completely with grease. -
Page 51: Permanent Fastener, Removal
Group 72 Service Procedures 7113-01-01-01 Permanent Fastener, Removal You must read and understand the precautions and guidelines in Service Information, Group 70, "General Safety Practices" before performing this procedure. If you are not properly trained and certified in this procedure, ask your supervisor for training before you perform it. - Page 52 Group 72 Service Procedures Using a wheel grinder (preferred method) cut a vertical ® groove into the “swagged” section of the HUCKBOLT collar on two or more sides (see arrow in figure 1). W7001283 Collar section Swagged section After the collar is opened over the length of the swagged portion on two or more opposing sides, the pin may become free.
- Page 54 Volvo Trucks North America, Inc. P.O. Box 26115, Greensboro, NC 27402-6115 Volvo Trucks Canada, Ltd. 5600A Cancross Court, Mississauga, Ontario L5R 3E9 http://www.volvotrucks.volvo.com PV776-TSP142921 (1000) 06.2003 © Volvo Trucks North America, Inc., 2003...