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Assembly and Installation Instructions
WARNING
To reduce the risk of injury to persons,
install this operator on:
SECTIONAL DOOR if channel box is
labeled XST.
CHAIN-DRIVE
GARAGE DOOR
OPERATORS
With DoorSentry® Infrared Safety Beam
Models XX325, XX333 & XX350
THIS OWNER'S MANUAL CONTAINS COMPLETE INSTRUCTIONS
FOR THE INSTALLATION AND MAINTENANCE OF THIS
GARAGE DOOR OPERATOR SYSTEM. IT SHOULD
BE MOUNTED NEAR THE INSTALLATION
This door operator will require constant
pressure on the wall button to close the
door unless the infrared emitter and
detector are installed and properly
aligned.
(800) 421-1587
IN A PROMINENT POSITION
CAUTION
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Summary of Contents for moore o matic XX325
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Page 1: Garage Door
CHAIN-DRIVE GARAGE DOOR OPERATORS With DoorSentry® Infrared Safety Beam Models XX325, XX333 & XX350 Assembly and Installation Instructions THIS OWNER’S MANUAL CONTAINS COMPLETE INSTRUCTIONS FOR THE INSTALLATION AND MAINTENANCE OF THIS GARAGE DOOR OPERATOR SYSTEM. IT SHOULD BE MOUNTED NEAR THE INSTALLATION... -
Page 2: Table Of Contents
CONTENTS INSTALLATION STEP 5 ......11 ADJUSTMENT STEP 3 ......21 INSTALLATION PREPARATION Hanging the Operator . -
Page 3: Garage Door Types
GARAGE DOOR TYPES SECTIONAL DOOR ONE PIECE DOOR WITH TRACK JAMB DOOR CHECK DOOR BALANCE For any electric garage door operator to perform safely, it must WARNING! be installed on a properly balanced garage door. The weight of the garage door is counterbalanced by the garage door The garage door operator must not be spring(s). -
Page 4: Operator Parts Identification
OPERATOR PARTS IDENTIFICATION When you unpack the operator, check to ensure it has not been damaged. Make sure all parts have been received before beginning installation. Read all instructions before starting assembly and installation. SPROCKET COVER DELTA-3 OR MEGACODE TRANSMITTER DOORSENTRY DOORSENTRY EMITTER... -
Page 5: Assembly Step 1
INSTALL SEMS BOLT FROM BOTTOM operator head from the bottom of the rail. Secure sems OF RAIL AND TIGHTEN WITH SOCKET bolt with 1/4-20 keps nut, tighten with 7/16" socket. NOTE: This unit cannot be used with Moore-O-Matic’s “L” type rail. -
Page 6: Assembly Step 2
ASSEMBLY STEP 2 Attaching Chain to Sprocket Sectional Operators: Operators for sectional doors and 8-TOOTH SPROCKET FOR JAMB DOORS one-piece track doors have a 10-tooth sprocket. 10-TOOTH SPROCKET Jamb Operators: Operators for jamb doors have an 8-tooth FOR SECTIONAL AND ONE-PIECE TRACK DOORS sprocket. - Page 7 IMPORTANT INSTALLATION SAFETY INSTRUCTIONS WARNING To reduce the risk of severe injury or death to persons, review these installation safety steps before proceeding: 1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS. 2. Install only on a properly balanced garage door. An improperly balanced door could result in severe injury or death.
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Page 8: Installation Step 1A
INSTALLATION STEP 1A Sectional Door and One-piece Track Door Header Bracket Location Verify that the door type is a sectional or one-piece track MARK CENTERLINE ON DOOR AND WALL door from the illustration of the three garage doors on Page 1. If the door is a trackless door, go to Installation Step 1B. -
Page 9: Installation Step 1B
INSTALLATION STEP 1B One-piece Door without Track Header Bracket Location Verify your door type is a one-piece door without a track MARK CENTERLINE from the illustration of the three garage doors on Page 1. ON DOOR AND WALL Close the door. From inside the garage, use a pencil to mark the vertical center line of the door on header wall and on top of door. -
Page 10: Installation Step 2
INSTALLATION STEP 2 Installing the Header Bracket The header bracket can be fastened to the door header wall or CENTERLINE to the ceiling. Select the location that suits the installation. A HOLD BRACKET ON 2x4 cross piece may be required to mount the bracket if a flat LINE DRAWN ABOVE mounting surface does not exist. -
Page 11: Installation Step 3
INSTALLATION STEP 3 Connecting Rail to the Header Bracket Place assembled operator on the empty carton on the floor with rail towards the door. NOTE: If door is equipped with a torsion spring it may be necessary to place the operator head on a ladder so the rail PLACE will clear the spring. -
Page 12: Installation Step 4
INSTALLATION STEP 4 Positioning the Operator Sectional & One-piece Doors with Track R A I S E O P E R A T O R Raise the operator head and set it on top of a stepladder O N T O L A D D E R (use extra spacers on top of ladder if it isn’t tall enough). -
Page 13: Installation Step 5
INSTALLATION STEP 5 Hanging the Operator Installation requirements vary with garage construction. Hanging brackets should be angled to provide rigid support. Hanging material is not provided. Angle iron and lag screws are recommended. Following are typical operator hanging methods. Certain installations will require improvised methods. WARNING ALIGN CENTER OF The operator must be fastened securely to... -
Page 14: Installation Step 6
LINEAR CORPORATION MODEL: XX MEGACODE WARNING R A D I O MOORE-O-MATIC INC. PART NO: AAE00406 FREQUENCY: 318 MHz secure the wire. Staples must straddle both wires to P O W E R... -
Page 15: Installation Step 7
INSTALLATION STEP 7 Installing the Lens Cover and Light Bulb The plastic lens cover protects the light bulb and diffuses the PRESS TAB TO RELEASE LENS light from the bulb. Press tab to release lens (it may be slightly difficult the first time it is opened). -
Page 16: Installation Step 9
INSTALLATION STEP 9 Installing the DoorSentry® Infrared Safety Beam The DoorSentry consists of two units, an infrared emitter and an infrared detector. The emitter constantly sends a narrow FOR WALL OR FLOOR INSTALLATION, CONNECT infrared beam to the detector. If the door is moving down, and BRACKET TOGETHER an obstacle interrupts the beam, the DoorSentry will stop the WITH 1/4-20 x 1/2"... -
Page 17: Installation Step 10
LINEAR CORPORATION MODEL: XX MEGACODE WARNING R A D I O MOORE-O-MATIC INC. PART NO: AAE00406 FREQUENCY: 318 MHz P O W E R MOVING DOOR CAN OPERATOR LIGHT FLASHES TO INDICATE CONDITIONS... -
Page 18: Installation Step 11A
INSTALLATION STEP 11A Sectional Door, Door Bracket and Door Arm Installation CAUTION To prevent damage to steel, aluminum, Fiberglas or glass panel doors, a CENTER DOOR reinforcement piece must be used when BRACKET ON TOP PANEL operators are installed on these types of doors. -
Page 19: Installation Step 11B
INSTALLATION STEP 11B One-piece Doors (With and Without Track), Door Bracket and Door Arm Installation Hold the door bracket on the vertical center line drawn on CENTERLINE OF DOOR top edge of the door. Use a pencil to mark the two mounting holes of the bracket. -
Page 20: Installation Step 12
INSTALLATION STEP 12 Connecting Operator to Power Source WARNING To p re v en t electrocution or fire, installation and wiring must be in compliance with local electrical and building codes. CEILING Cord and Outlet Connection OUTLET The operator should be connected to a grounded receptacle on the ceiling or near the operator head. -
Page 21: Adjustment Step 1
ADJUSTMENT STEP 1 Aligning the DoorSentry® Infrared Safety Beam WARNING For safety, pull the trolley release handle to disengage the trolley from the traveler slide during these alignment tests. PULL TROLLEY RELEASE HANDLE The DoorSentry consists of two units, an infrared emitter and an TO DISENGAGE infrared detector. -
Page 22: Adjustment Step 2
LINEAR CORPORATION MODEL: XX MEGACODE WARNING R A D I O Momentarily press the receiver’s learn button. The MOORE-O-MATIC INC. PART NO: AAE00406 FREQUENCY: 318 MHz P O W E R MOVING DOOR CAN OPERATOR LIGHT FLASHES TO INDICATE CONDITIONS... -
Page 23: Adjustment Step 3
ADJUSTMENT STEP 3 Setting the Up and Down Limits CAUTION ADJUST LIMITS WITH A FLAT BLADE ONE TURN OF THE LIMIT SCREWDRIVER ADJUSTMENT EQUALS Set the up and down limits adjustment ABOUT 2-½" OF DOOR TRAVEL carefully. Setting the limits beyond the distance that the door can travel could cause damage to the door, door hardware or operator. -
Page 24: Adjustment Step 4
(2) this device must accept any interference received, including interference that may cause undesired operation. LINEAR CORPORATION MODEL: XX MEGACODE WARNING INJURED OR KILLED IF THE DOOR MOORE-O-MATIC INC. PART NO: AAE00406 FREQUENCY: 318 MHz EXT. RADIO MOVING DOOR CAN OPERATOR LIGHT FLASHES TO INDICATE CONDITIONS... -
Page 25: User Instructions 1
USER INSTRUCTIONS 1 Using the Garage Door Operator Opening the Door Press the wall station pushbutton or activate a wireless PRESS BUTTON TO CYCLE DOOR OPERATOR remote control transmitter (see Adjustment Step 2 for details on testing the radio remote control). When the operator is activated, the courtesy lamp will light and the door will begin to open. -
Page 26: User Instructions 2
USER INSTRUCTIONS 2 Care for the Garage Door Operator WARNING Always perform the door force safety system test after making any adjustments to the operator (see Page 22). PULL TROLLEY FLIP RELEASE Seasonal weather changes affecting the door could require RELEASE HANDLE LEVER UP TO TO DISENGAGE... -
Page 27: Operator Accessories
OPERATOR ACCESSORIES 1 - C h a n n e l D e l t a - 3 1 - C h a n n e l S t a n d a r d T r a n s m i t t e r M e g a C o d e T r a n s m i t t e r C o n t r o l s s i n g l e g a r a g e C o n t r o l s s i n g l e g a r a g e... -
Page 28: Replacement Parts List
REPLACEMENT PARTS LIST T-Rail ITEM # PART # DESCRIPTION 211435 DOOR BRACKET 211797 HEADER BRACKET 210921 PULLEY (ONLY) 212164-01 PULLEY BRACKET ASSEMBLY 212165-01 TROLLEY ASSEMBLY 211233 DOOR ARM 17" 67 DEGREE 211235 DOOR ARM 17" XS7T CHANNEL ASSEMBLY (7 FOOT) XS8T CHANNEL ASSEMBLY (8 FOOT) XS10T... -
Page 29: Replacement Parts List
REPLACEMENT PARTS LIST Operator Head QTY. 4 QTY. 2 QTY. 2 QTY. 4 QTY. 2 QTY. 2 ITEM # PART # DESCRIPTION AAE00345 DRIVE SHAFT ASSEMBLY, JAMB AAE00346 DRIVE SHAFT ASSEMBLY, SECTIONAL 210964-01 POWER CORD ASSEMBLY 209802 MAIN MOUNTING PLATE 210803 WORM GEAR 210267-02... -
Page 30: Index
INDEX AC Cord Garage Door Types Radio Antenna AC Outlet Grounded Receptacle Radio Controls AC Power Rail Accessories Connecting to Header Bracket Hanging Material Adjustment Red Rope Hanging the Operator Door Force Reversal System Test 19,22 Header Bracket Door Limits Reversing System Ceiling Installation DoorSentry... -
Page 31: Trouble Shooting Table
IMPORTANT SAFETY INSTRUCTIONS WARNING TO REDUCE THE RISK OF DEATH OR SEVERE INJURY: READ AND FOLLOW ALL INSTRUCTIONS. Never let children operate, or play with door controls. Keep remote control away from children. Always keep moving door in sight and away from people and objects until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR. -
Page 32: Limited Warranty
MODEL XX325 - One year Remedies provided by this warranty are exclusive. MODEL XX333 - Three years Implied warranties under state law are limited to a period MODEL XX350 - Five years of one year from the date of purchase by the consumer.
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