Dimplex SOL202TIP Installation Manual
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Dimplex SOL202TIP Installation Manual

Dimplex SOL202TIP Installation Manual

Tile integrated roof kit
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SOLAR
SOL202TIP – SOL808TIP
Tile Integrated Roof Kit

Installation Manual

Page 1 of 52
R02893-1 – 10/13

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Summary of Contents for Dimplex SOL202TIP

  • Page 1: Installation Manual

    SOLAR SOL202TIP – SOL808TIP Tile Integrated Roof Kit Installation Manual Page 1 of 52 R02893-1 – 10/13...

  • Page 2: Table Of Contents

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Contents CONTENTS BEFORE YOU START 1.1 G ENERAL 1.2 C OMPETENCE 1.3 H EALTH AND AFETY 1.4 R ISK ASSESSMENT 1.5 T OOLS REQUIRED 1.6 E ARTHING AND IGHTNING ROTECTION 1.7 P...

  • Page 3: Before You Start

    - in accordance with Dimplex instructions and the current relevant regulations and leg- islation - the product being registered with Dimplex at the time of installation using the form in the Dimplex On Site Guide - records showing the date of maintenance in accordance with the maintenance sched-...
  • Page 4 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Safety precautions: Before commencing mounting work on roofs, it must be ensured in all cases that the non- personal fall protection and fall-arrest systems Safety harnesses should be fixed above the users required by DIN 18338 (Roof Covering and Roof whenever possible.

  • Page 5: Risk Assessment

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Risk assessment The compilation of a risk assessment is strongly recommended before installing the product. The following areas require particular consideration in addition to the infor- mation required by the Health and Safety at Work Act.

  • Page 6: Scope Of Delivery

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR The connections of a mounted solar collector/collector array may become excessively hot so care must be taken to avoid burns when working around collectors that are ex- posed to the rays of the sun.
  • Page 7 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR SOL202COL Part No. Spare No. Description 74014 front part single collector 74220 lateral fixation bracket 74111 left lateral part 74113 right lateral part 74004 single collector cover 74091 wooden wedge 1200 mm...
  • Page 8 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR No. Designation SOL404TIP SOL606TIP SOL808TIP SOL202TIP Solar flat plate collector 2.02m² Hydraulic connection set 22mm x 90° elbow 22mm stop end Hydraulic interconnection set 22mm x 22mm straight compression Tile integrated set 2.02m²...
  • Page 9 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Table 4: Images of components part 1 Page 9 of 52 R02893-1 10/13...
  • Page 10 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Table 5: Images of components part 2 Page 10 of 52 R02893-1 10/13...

  • Page 11: Product Features And Descriptions

    SOLAR Product features and descriptions The Dimplex Tile Integrated Roof kit offers a unique solution for mounting solar thermal collectors to the roof of a building. The concept of the product is to make the installa- tion of the collectors a quick and simple process.

  • Page 12: Multiple Collector Portrait Connection

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Figure 2: Left hand side connection option for single collector only Multiple collector portrait connection When installing multiple collectors, (2 up to 4), component P03 is used to connect one collector to the next.

  • Page 13: Installation

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Installation NB: Ensure all the laths / roof battens under the area of the installation are in good condition. Replace any damaged, week or broken laths and double nail or screw to the rafters.
  • Page 14 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 1 For the stabilisation of the front parts mount an additional roof bat- ten as shown in Step 1 and 2. Step: 2 90 mm 300-330mm Page 14 of 52...
  • Page 15 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 3 Place the left front part on the roof batten and fix it with sealing screws (Step 4 and 5). Step: 4 Page 15 of 52 R02893-1 10/13...
  • Page 16 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 5 Step: 6 Place the centre front part on the roof batten and plug it together with the left front part (Step 7). In the case of a 2-collector installa- tion please continue with Step 10.
  • Page 17 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 7 Step: 8 Fix the centre front part with 12 sealing screws Step 8 and 9. Page 17 of 52 R02893-1 10/13...
  • Page 18 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 9 Step: 10 Place the right front part on the roof batten and plug it together with the centre (left) front part. Then fix it with sealing screws. Page 18 of 52...
  • Page 19 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 11 12 x Step: 12 Place the first collector. Fit it into the flaps on the front part as shown in Step 13 and 14. Page 19 of 52...
  • Page 20 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 13 Step: 14 Page 20 of 52 R02893-1 10/13...
  • Page 21 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 15 Marking for Marking for tile collector Place the collector so that it is aligned with the marking on the left front part. Fix the collector on the left...
  • Page 22 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 17 Step: 18 5x30 Place 4 centre fixation brackets to the collector as shown in Step 19. Fix every bracket with 2 No. 5x30mm wood screws. Page 22 of 52...
  • Page 23 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 19 Step: 20 Position 22 x 22mm straight compression fittings on 1 collector loosely before fitting 2 collector. Page 23 of 52 R02893-1 10/13...
  • Page 24 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Allow the 2nd collector to rest into the Step: 21 flaps offset slightly to the right. Gently taking the weight off the collector, move it to the left, ensuring the collector en-...
  • Page 25 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 23 Step: 24 5x30 Fix every centre fixation bracket with 2 additional 5x30mm wood screws. Page 25 of 52 R02893-1 10/13...
  • Page 26 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 25 5x30 Place 4 centre fixation brackets on the right side of the 2 collector (Step 19) and fix eve- ry bracket with 2 No. 5x30mm wood screws. Step: 26...
  • Page 27 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Repeat steps 20 to 24 Step: 27 Step: 28 5x30 Page 27 of 52 R02893-1 10/13...
  • Page 28 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 29 Fix the right (outer) side of the collector with 4 lateral fixation brackets. 5x30 Fit collector connections and sensor Step: 30 and pressure test and insulate. sensor Page 28 of 52...
  • Page 29 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Fit the left lateral part to the collec- Step: 31 tors profile as shown in Step 32. On the lower side the upper perfora- tion should be aligned with the col- lectors profile as shown in Step 34.
  • Page 30 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 33 Align the upper perforation Step: 34 with the collector edge! Bend the lateral part along the perforation as shown in Step 34 and 35. Page 30 of 52...
  • Page 31 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 35 Bend the flap on the left Step: 36 front part so that it fits on the lateral part (Step 36 and 37). Page 31 of 52 R02893-1 10/13...
  • Page 32 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 37 Fix the left lateral part with Step: 38 4 fixation brackets and a nail and ensure the foam gasket is fitted parallel to the inner side of the fold.
  • Page 33 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 39 Fit collector connections and pres- sure test and insulate. Mount the right lateral part Step: 40 in the same way like the left one. Page 33 of 52...
  • Page 34 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Mount the left collector cover Step: 41 and fit into the collector profile as shown in Step 42 and 43. Important! Check the engraved number on the cover. Cover for left collector: 74001...
  • Page 35 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 43 Mount the centre collector cover Step: 40 Step: 44 and fit into the collector profile as shown in Step 42 and 45. Important! Important! Check the engraved number on the cover.
  • Page 36 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 45 Mount the right collector Step: 46 cover following the same procedure as for the left and centre cover Important! Important! Check the engraved number on the cover. Always check that the opening on the...
  • Page 37 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Mount the collection strips Step: 47 between the collectors. Just plug them into the collec- tor profiles as shown in Step You can use the connection strips in both directions (there is no upper or lower side).
  • Page 38 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Place the connection Step: 49 strips so that the upper perforation on the lower side is aligned with the collectors edge. Align upper perforation with collectors edge! Step: 50 Bend the connection strip along the perforations on the lower side.
  • Page 39 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Bend the connection strip Step: 51 along the perforations on the upper side. Step: 52 Additional roof battens Before the mounting of the wooden wedges and the back parts, mount additional roof...
  • Page 40 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 53 Place the wooden wedges on the upper side of the collectors as shown in Steps 54 and 55. Step: 54 Page 40 of 52 R02893-1 10/13...
  • Page 41 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 55 Step: 56 5x50 5x70 Fix every wooden wedge with 2 No. 5x50mm and 5x70mm wood screws. Page 41 of 52 R02893-1 10/13...
  • Page 42 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 57 Fit the left back part into the left lateral part and to the collectors profile as shown in Steps 58 and 59. Step: 58 Page 42 of 52...
  • Page 43 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 59 Step: 60 Fix the left back part with 3 No. sealing screws. Page 43 of 52 R02893-1 10/13...
  • Page 44 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 61 Fit the centre back part to the collectors profile as shown in Step 58. In the case of a 2 collector installation please continue with Step 63. Step: 62 Fix the centre back part with 2 No.
  • Page 45 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 63 Fit the right back part into the right back lateral part and to the collectors profile as shown in Step 58 and 64. Step: 64 Fix the right back part with 3 No.
  • Page 46 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 65 Fix the left and the right back part with a rivet and a fixation bracket with a nail (Step 65 and 66). Step: 66 Page 46 of 52...
  • Page 47 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Step: 67 Place the back part connections on the back part as shown in Step Step: 68 Page 47 of 52 R02893-1 10/13...
  • Page 48 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Fix every back part connection Step: 69 with 4 No. sealing screws. Place foam gaskets along the Step: 70 lateral and back parts. Page 48 of 52 R02893-1 10/13...

  • Page 49: Operation & Maintenance

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Finally form the Step: 71 aluminium apron to the contours of the roof tiles as shown in Step 71 and fix it with the adhesive strip. Take care that the roof tiles are clean! Operation &...

  • Page 50: Spare Parts

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Spare Parts SOL202COL Part No. Spare No. Description 74011 left front part 74012 centre front part 74013 right frontpart 74220 lateral fixation bracket 74222 centre fixation bracket 74111 left lateral part...

  • Page 51: Decommissioning

    SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Decommissioning Risk of scalding! Before carrying out any decommissioning work on the integrated roof kit, please ensure the solar system has been decommissioned. If the product is being recycled, local waste disposal laws must be adhered to.
  • Page 52 SOL202TIP – SOL808TIP - Tile integrated roof kit manual SOLAR Page 52 of 52 R02893-1 10/13...

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