Related Manuals for Dimplex SOL202SIP
Summary of Contents for Dimplex SOL202SIP
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Page 1: Installation Manual
SOLAR SOL202SIP – SOL808SIP Slate Integrated Roof Kit Installation Manual Page 1 of 60 R02894-2 – 01/14... -
Page 2: Table Of Contents
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Contents CONTENTS BEFORE YOU START 1.1 G ENERAL 1.2 C OMPETENCE 1.3 H EALTH AND AFETY 1.4 R ISK ASSESSMENT 1.5 T OOLS REQUIRED 1.6 E ARTHING AND IGHTNING ROTECTION 1.7 P... -
Page 3: Before You Start
- in accordance with Dimplex instructions and the current relevant regulations and leg- islation - the product being registered with Dimplex at the time of installation using the form in the Dimplex On Site Guide - records showing the date of maintenance in accordance with the maintenance sched-... - Page 4 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Safety precautions: Before commencing mounting work on roofs, it must be ensured in all cases that the non- personal fall protection and fall-arrest systems Safety harnesses should be fixed above the users required by DIN 18338 (Roof Covering and Roof whenever possible.
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Page 5: Risk Assessment
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Risk assessment The compilation of a risk assessment is strongly recommended before installing the product. The following areas require particular consideration in addition to the infor- mation required by the Health and Safety at Work Act. -
Page 6: Scope Of Delivery
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR The connections of a mounted solar collector/collector array may become excessively hot so care must be taken to avoid burns when working around collectors that are ex- posed to the rays of the sun. - Page 7 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR SOL202COL Part No. Spare No. Description 74024 front part single collector 74220 lateral fixation bracket 74211 left lateral part 74213 right lateral part 74004 single collector cover 74091 wooden wedge 1200 mm...
- Page 8 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR No. Designation SOL404SIP SOL606SIP SOL808SIP SOL202SIP Solar flat plate collector 2.02m² Hydraulic connection set 22mm x 90° elbow 22mm stop end Hydraulic interconnection set 22mm x 22mm straight compression Slate integrated set 2.02m²...
- Page 9 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Table 4: Images of components part 1 Page 9 of 60 R02894-2 01/14...
- Page 10 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Table 5: Images of components part 2 Page 10 of 60 R02894-2 01/14...
- Page 11 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR No. Art. Code +74357 Generic fitting bag Content Sealing screw 4.5 x 25mm anthracite Torque bit TX25 x 25mm Fixation bracket (for lateral parts) Galvanised nails 2.5 x 25mm Rivet anthracite 4.1mm C hipboard screw SK TX25 5.0 x 30mm...
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Page 12: Product Features And Descriptions
SOLAR Product features and descriptions The Dimplex Slate Integrated Roof kit offers a unique solution for mounting solar ther- mal collectors to the roof of a building. The concept of the product is to make the instal- lation of the collectors a quick and simple process. -
Page 13: Multiple Collector Portrait Connection
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Figure 2: Left hand side connection option for single collector only Multiple collector portrait connection When installing multiple collectors, (2 up to 4), component P03 is used to connect one collector to the next. -
Page 14: Installation
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Installation NB: Ensure all the laths / roof battens under the area of the installation are in good condition. Replace any damaged, week or broken laths and double nail or screw to the rafters. - Page 15 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 1 For the stabilisation of the front parts mount an additional roof bat- ten as shown in Step 1 and 2. Step: 2 90 mm 280-300mm Page 15 of 60...
- Page 16 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 3 Place the left front part on the roof batten and fix it with sealing screws (Step 4 and 5). Step: 4 Page 16 of 60 R02894-2 01/14...
- Page 17 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 5 Ensure the aluminium edges of both Step: 6 parts are well aligned and the apron forms continuous overlapping barrier to avoid any water ingress. Place the centre front part on the...
- Page 18 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 7 Step: 8 Fix the centre front part with 12 sealing screws Step 8 and 9. Page 18 of 60 R02894-2 01/14...
- Page 19 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 9 Ensure the aluminium edges of both Step: 10 parts are well aligned and the apron forms continuous overlapping barrier to avoid any water ingress. Place the right front part on the roof...
- Page 20 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 11 12 x Step: 12 Place the first collector. Fit it into the flaps on the front part as shown in Step 13 and 14. Page 20 of 60...
- Page 21 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 13 Step: 14 Page 21 of 60 R02894-2 01/14...
- Page 22 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 15 Marking for Marking for slate collector Place the collector so that it is aligned with the marking on the left front part. Fix the collector on the left...
- Page 23 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 17 Step: 18 5x30 Place 4 centre fixation brackets to the collector as shown in Step 19. Fix every bracket with 2 No. 5x30mm wood screws. Page 23 of 60...
- Page 24 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 19 Step: 20 Position 22 x 22mm straight compression fittings on 1 collector loosely before fitting 2 collector. Page 24 of 60 R02894-2 01/14...
- Page 25 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Allow the 2 collector to rest into the Step: 21 flaps offset slightly to the right. Gently taking the weight off the collector, move it to the left, ensuring the collec-...
- Page 26 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 23 Step: 24 5x30 Fix every centre fixation bracket with 2 additional 5x30mm wood screws. Page 26 of 60 R02894-2 01/14...
- Page 27 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 25 5x30 Place 4 centre fixation brackets on the right side of the 2 col- lector (Step 19) and fix every bracket with 2 No. 5x30mm wood screws. Step: 26...
- Page 28 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Repeat steps 20 to 24 Step: 27 Step: 28 5x30 Page 28 of 60 R02894-2 01/14...
- Page 29 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 29 Fix the right (outer) side of the collector with 4 lateral fixation brackets. 5x30 Fit collector connections and sensor Step: 30 and pressure test and insulate. sensor Page 29 of 60...
- Page 30 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Fit the left lateral part to the collec- Step: 31 tors profile as shown in Step 32. On the lower side the upper perfora- tion should be aligned with the col- lectors profile as shown in Step 34.
- Page 31 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 33 Step: 34 Align the upper perforation with the collector edge! Bend the lateral part along the perforation as shown in Step 34 and 35. Page 31 of 60...
- Page 32 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 35 Step: 36 Page 32 of 60 R02894-2 01/14...
- Page 33 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Fix the left lateral part with Step: 37 a nail on every roof batten. Step: 38 Fit collector connections and pres- sure test and insulate. Page 33 of 60 R02894-2 01/14...
- Page 34 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Mount the right lateral part Step: 39 in the same way as the left one. Mount the left collector cover Step: 40 and fit into the collector profile as shown in Step 41 and 42.
- Page 35 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 41 Collector ventilation Cover parts opening opening Step Important! Always check that the opening on the cover fits the ventilation opening of the collector. See Step 41a. Step: 42...
- Page 36 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Mount the centre collector cover Step: 43 and fit into the collector profile as shown in Step 41 and 44. Important! Important! Check the engraved number on the cover. Always check that the opening on the...
- Page 37 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Mount the right collector Step: 45 cover following the same procedure as for the left and centre cover Important! Important! Check the engraved number on the cover. Always check that the opening on the...
- Page 38 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 47 Place the connection Step: 48 strips so that the upper perforation on the lower side is aligned with the collectors edge. Align upper perforation with collectors edge! Page 38 of 60...
- Page 39 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 49 Bend the connection strip along the perforations on the lower side. Bend the connection strip Step: 50 along the perforations on the upper side. Page 39 of 60...
- Page 40 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 51 Additional roof battens Before the mounting of the wooden wedges and the back parts, mount additional roof battens to stabilise the back parts and the wooden wedges as shown in Step 51.
- Page 41 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 53 Step: 54 Page 41 of 60 R02894-2 01/14...
- Page 42 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 55 5x50 5x70 Fix every wooden wedge with 2 No. 5x50mm and 2 No. 5x70mm wood screws. Step: 56 Cover the left front part with soakers (Step 56 and 57).
- Page 43 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 57 Fit the slate lateral part Step: 58 into the left lateral part as shown in Step 59 and place it as shown in Step Page 43 of 60...
- Page 44 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 59 Soaker Step: 60 Fix the slate lateral part with a nail on the roof batten. Page 44 of 60 R02894-2 01/14...
- Page 45 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 61 Cover the slate lateral part (Step 61 and 62). Step: 62 Page 45 of 60 R02894-2 01/14...
- Page 46 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 63 Repeat steps 58-62 until you reach the top of the lateral part (Step 66). Step: 64 Page 46 of 60 R02894-2 01/14...
- Page 47 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 65 Step: 66 Page 47 of 60 R02894-2 01/14...
- Page 48 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 67 If necessary to avoid a colli- sion with the left back part, cut the last slate lateral part with a plate shear (Step 67). Step: 68 Mount the right side in the same way as the left one.
- Page 49 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Fit the left back part to the collec- Step: 69 tors profile as shown in Step 70 and place it as shown in Step 71. Step: 70 Page 49 of 60...
- Page 50 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 71 Step: 72 Fit the left back part with 3 No. sealing screws. Page 50 of 60 R02894-2 01/14...
- Page 51 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 73 Fit the centre back part to the col- lectors profile as shown in Step 70. In the case of a 2 collector installa- tion please continue with Step 75.
- Page 52 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 75 Fit the right back part to the collec- tors profile as shown in Step 67 and place it as shown in Step 73. Step: 76 Fit the right back part with 3 No.
- Page 53 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 77 Fix the left and the right back part with a rivet (Step 77 and 78). Step: 78 Page 53 of 60 R02894-2 01/14...
- Page 54 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 79 Place the back part connections on the back part as shown in Step Step: 80 Page 54 of 60 R02894-2 01/14...
- Page 55 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Fix every back part connection Step: 81 with 4 No. sealing screws. Step: 82 Page 55 of 60 R02894-2 01/14...
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Page 56: Operation & Maintenance
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Step: 83 Operation & Maintenance Connections should be double checked prior to commissioning of the system. Please refer to the On Site Guide for guidance on how to commission and operate the solar system. -
Page 57: Spare Parts
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Spare Parts SOL202COL Part No. Spare No. Description 74021 left front part 74022 centre front part 74023 right frontpart 74220 lateral fixation bracket 74222 centre fixation bracket 74211 left lateral part... -
Page 58: Decommissioning
SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Decommissioning Risk of scalding! Before carrying out any decommissioning work on the integrated roof kit, please ensure the solar system has been decommissioned. If the product is being recycled, local waste disposal laws must be adhered to. - Page 59 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Page 59 of 60 R02894-2 01/14...
- Page 60 SOL202SIP – SOL808SIP - Slate integrated roof kit manual SOLAR Page 60 of 60 R02894-2 01/14...