Associated Equipment 6012 Operator's Manual
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ASSOCIATED
SAVE THESE INSTRUCTIONS.
1.
purchased. You may need to refer to these instructions at a later date.
CAUTION.
2.
To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may burst
causing personal injury and property damage.
3.
Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
4.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to
persons.
5.
To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger.
6.
Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
7.
An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and electric
shock. If an extension cord must be used, make sure:
a.
That the pins on the plug of extension cord are the same number, size, and shape as those of the plug on the charger;
b.
That the extension cord is properly wired and in good condition; and
c.
If the length of the extension cord is less than 25 feet, use a 16AWG cord, If 50 feet- 12AWG, 100 feet-10AWG, 150 feet-8AWG.
8.
Do not operate the charger with a damaged cord or plug, replace them immediately.
9.
Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble the charger unless you are qualified to work on electrical products. If not, take it to a qualified serviceman when service or
repair is required. Incorrect reassembly may result in risk of electric shock or fire.
11. To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning. Turning off the
controls will not reduce this risk.
WARNING - RISK OF EXPLOSIVE GASES
12.
a.
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING
NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR
CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
b.
To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of
any equipment you intend to use in vicinity of the battery. Review cautionary markings on these products and on the engine.
PERSONAL PRECAUTIONS
13.
a.
Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
b.
Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c.
Wear complete eye protection, and clothing protection. Avoid touching eyes while working near battery.
d.
If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enter eyes, immediately flood eyes with running
cold water for at least 10 minutes and get medical attention immediately.
e.
NEVER smoke or allow a spark or flame in vicinity of the battery or engine.
f.
Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short-circuit the battery or other electrical parts
that may cause an explosion.
g.
Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid
battery can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h.
Use this charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than
in an automotive application. Do not use this battery charger for charging dry-cell batteries that are commonly used with home
appliances. These batteries may burst and cause injury to persons and damage to property.
i.
NEVER charge a frozen battery.
PREPARING TO CHARGE
14.
a.
If necessary to remove battery from vehicle to charge, always remove the grounded terminal from the battery first. Make sure all
accessories in the vehicle are off, so as not to cause an arc.
b.
Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a
piece of cardboard or other non-metallic material as a fan.
c.
Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.
d.
Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer. This helps purge excessive gas
from cells. Do not overfill. For a battery without cell caps, carefully follow the manufacturer's recharging instructions.
e.
Study all battery manufacturer's specific precautions such as removing or not removing the cell caps while charging and the
recommended rates of charge.
f.
Determine voltage of the battery by referring to the car owner's manual and make sure that the output voltage selector switch is set at the
correct voltage. If the charger has adjustable charge rate, charge the battery initially at the lowest rate.
CHARGER LOCATION
15.
a.
Locate the charger as far away from the battery as the DC cables permit.
b.
Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
c.
Never allow battery acid to drop on the charger when reading the specific gravity or filling battery.
d.
Do not operate the charger in a closed-in area, or restrict ventilation in any way.
e.
Do not set a battery on top of the charger.
MODEL 6012
OPERATOR'S MANUAL
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important safety and operating instructions for the battery charger you have
1

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Summary of Contents for Associated Equipment 6012

  • Page 1 MODEL 6012 OPERATOR'S MANUAL IMPORTANT SAFETY INSTRUCTIONS ASSOCIATED SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions for the battery charger you have purchased. You may need to refer to these instructions at a later date. CAUTION. To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may burst causing personal injury and property damage.
  • Page 2: Dc Connection Precautions

    DC CONNECTION PRECAUTIONS Connect and disconnect the DC output clamps only after setting the charger switch to the OFF position and removing the AC cord from the electric outlet. Never allow the clamps to touch each other. Attach the DC clamps to the battery post and twist or rock back and forth several times to make a good connection. This tends to keep the clamps from slipping off the terminals and helps to reduce the risk of sparking.
  • Page 3: To Charge Batteries

    LENGTH OF CHARGE Test the battery for state of charge. Do not charge if it is over 75% charged or the battery is determined to be defective. Set beginning amps charge rate for size of battery and state of charge per charts. Charge for length of time per charge.
  • Page 4 12V CRANKING ASSIST Turn off all the lights and accessories in the stalled vehicle. Connect the charger to the battery per previous instructions. Set the CHARGE VOLTAGE switch to the 12HI position. Charge the battery on 12HI for at least five minutes. Make sure the battery is accepting current before setting charger to 12V START. Set the switch in the 12V START position.
  • Page 5: Wiring Diagram

    YELLOW YELLOW TRANSFORMER AC CIRCUIT BREAKER POSITIVE NEGATIVE (RED) (BLACK) MODEL 6012 PARTS LIST Item Description Part No. Front leg ........... 610825 Wheels w/nuts .......... 605672 Axle w/nuts ..........610052 Transformer ..........610819 Rectifier ............ 610364 Fan Blade ..........610189 Fan Motor ..........
  • Page 6: Manuel D'utilisation

    MODÈLE 6012 MANUEL D'UTILISATION INSTRUCTIONS DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS. Le présent manuel contient des instructions de sécurité et d'utilisation importantes pour l'utilisation du chargeur de batterie que vous avez acheté et qui pourront se reveler utiles ulterieurement. AVERTISSEMENT - Afin de réduire le risque de blessures, ne charger que des batteries au plomb rechargeables (6 cellules peu importe...
  • Page 7 Ne jamais placer le chargeur directement au-dessus d'une batterie pendant la charge; les gaz s'échappant de la batterie peuvent corroder et endommager le chargeur. Ne jamais laisser l'acide de la batterie s'égoutter sur le chargeur pendant la lecture de densité ou le remplissage de la batterie. Ne pas utiliser le chargeur dans une endroit fermé...
  • Page 8: Instructions D'assemblage

    PÉRIODE DE CHARGE Utiliser un voltmètre ou un densimètre à compensation thermique pour déterminer l'état de charge de la batterie. Ne pas charger une batterie déjà chargée à plus de 75% ou défectueuse. Voir le tableau ÉTAT DE LA CHARGE. Déterminer la taille de la batterie (Petite, Moyenne ou Grande), voir tableau TAILLE DE LA BATTERIE.
  • Page 9 AIDE A LA MANIVELLE (12 VOLTS) Eteindre toutes les lumieres ainsi que tous les objects subsidiaires dans le vehicule qui a cale. Brancher le chargeur a la batterie en suivant les instructions precedentes. Mettre l'interrupteur de la position VOLTAGE DE LA CHARGE sur la position 12HI. Charger la batterie sur 12HI pour au moins 5 minutes.
  • Page 10: Schéma De Câblage

    TRANSFORMATEUR DISJONCTEUR COURANT ALTERNATIF POSITIVE NEGATIF (ROUGE) (NOIR) MODÉLE 6012 LISTE DES PIÈCES DE RECHANGE Pieces Description Numéro de Pièce Pied avant..........610825 Roue avec écrous........605672 Axe avec écrous ........610052 Transformateur ......... 610819 Redresseur ..........610364 Pale de ventilateur ........610189 Moteur de ventilateur ........
  • Page 11 MODELO 6012 CARGADOR DE BATERIAS DE 6/12/24 VOLTIOS MANUAL DEL OPERADOR IMPORTANTES MEDIDAS SEGURIDAD GUARDE ESTAS INSTRUCCIONES. Este manual contiene importantes medidas de seguridad y operatividad para el cargador de baterías que usted ha comprado. Puede necesitar acudir a ellas en algún momento.
  • Page 12 COLOCACIÓN DEL CARGADOR Coloque el cargador tan lejos de la batería como los cables de corriente directa lo permitan. Nunca coloque el cargador directamente por encima de la batería a cargar;los gases dañarán el cargador. Nunca permita que el ácido de la batería pueda caer en el cargador cuando se lee la gravedad específica o al rellenar la batería. No opere en cargador en un área cerrada o con ventilación restringida.
  • Page 13: Instrucciones De Ensamblaje

    DURACIÓN DE LA CARGA Mida la batería para ver el estado de carga. No cargue si está cargada más del 75% o si es defectuosa. Coloque el rango de carga de amperaje según el tamaño de la batería y el estado de carga de la misma. Marque los minutos de carga y empiece la carga de amperios.
  • Page 14 CRANKING ASSIST DE 12 VOLTIOS Apague las luces y accesorios del vehículo. Conecte el cargador a la batería siguiendo las instrucciones anteriores. Coloque el interruptor de VOLTAGE DE CARGA en la posición de 12HI. Cargue la batería en 12HI durante al menos 5 minutos. Asegúrese de que la batería esté...
  • Page 15: Diagrama De Cables

    AMARILLO AMARRILLO TRANSFORMADOR CIRCUITO PROTECTOR POS. (ROJO) (NOIR) MODELO 6012 LISTA DE PARTES Articulo Description N Pieza Pata Frontal ..........610825 Ruedas con tuercas........605672 Barra con tuercas ........610052 Transformador .......... 610819 Rectificador..........610364 Hélice del Ventilador ......... 610189 Motor del Ventilador........
  • Page 16 NOTES: ASSOCIATED EQUIPMENT CORPORATION 5043 FARLIN AVE. ST. LOUIS MISSOURI 63115 Tel. (314) 385-5178 Fax. (314) 385-3254 www.associatedequip.com W2044 027-0582 Rev. 20120127...

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