Associated Equipment 6019 Operator's Manual

Associated Equipment 6019 Operator's Manual

Associated equipment battery charger model 6019 operator's manual

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ASSOCIATE
D
SAVE THESE INSTRUCTIONS
1.
purchased. You may need to refer to these instructions at a later date.
CAUTION
2.
. To reduce risk of injury, charge only wet cell, lead-acid, automotive type rechargeable batteries. Other types of batteries may
burst causing personal injury and property damage.
3.
Do not expose the charger to rain or snow if specifically warned on the unit not to do so.
4.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to
persons.
5.
To reduce the risk of damage to the electric plug and cord, pull by the plug rather than the cord when disconnecting the charger.
6.
Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
7.
An extension cord should not be used unless absolutely necessary. Use of an improper extension cord could result in a risk of fire and electric
shock. If an extension cord must be used, make sure:
a.
That the pins on the plug of extension cord are the same number, size, and shape as those of the plug on the charger;
b.
That the extension cord is properly wired and in good condition; and
c.
If the length of the extension cord is less than 25 feet, use a 16AWG cord, If 50 feet- 12AWG, 100 feet-10AWG, 150 feet-8AWG.
8.
Do not operate the charger with a damaged cord or plug, replace them immediately.
9.
Do not operate the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
10. Do not disassemble the charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in risk of
electric shock or fire.
11. To reduce the risk of electric shock, unplug the charger from the outlet before attempting any maintenance or cleaning. Turning off the controls
will not reduce this risk.
WARNING - RISK OF EXPLOSIVE GASES
12.
a.
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING
NORMAL BATTERY OPERATION. FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR
CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
b.
To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and manufacturer of any
equipment you intend to use in vicinity of the battery. Review cautionary markings on these products and on the engine.

PERSONAL PRECAUTIONS

13.
a.
Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery.
b.
Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.
c.
Wear complete eye protection, and clothing protection. Avoid touching eyes while working near battery.
d.
If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enter eyes, immediately flood eyes with running cold
water for at least 10 minutes and get medical attention immediately.
e.
NEVER smoke or allow a spark or flame in vicinity of the battery or engine.
f.
Be extra cautious to reduce risk of dropping a metal tool onto the battery. It might spark or short circuit the battery or other electrical parts
that may cause an explosion.
g.
Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery
can produce a short circuit current high enough to weld a ring or the like to metal, causing a severe burn.
h.
Use this charger for charging a LEAD-ACID battery only. It is not intended to supply power to a low-voltage electrical system other than in
an automotive application. Do not use this battery charger for charging dry-cell batteries that are commonly used with home appliances.
These batteries may burst and cause injury to persons and damage to property.
I.
NEVER charge a frozen battery.

PREPARING TO CHARGE

14.
a.
If necessary to remove battery from vehicle to charge, always remove the grounded terminal from the battery first. Make sure all
accessories in the vehicle are off, so as not to cause an arc.
b.
Be sure the area around the battery is well ventilated while the battery is being charged. Gas can be forcefully blown away by using a
piece of cardboard or other non-metallic material as a fan.
c.
Clean the battery terminals. Be careful to keep corrosion from coming in contact with eyes.
d.
Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer. This helps purge excessive gas from
cells. Do not overfill. For a battery without cell caps, carefully follow the manufacturer's recharging instructions.
e.
Study all battery manufacturer's specific precautions such as removing or not removing the cell caps while charging and the recommended
rates of charge.
f.
Determine voltage of the battery by referring to the car owner's manual and make sure that the output voltage selector switch is set at the
correct voltage. If the charger has adjustable charge rate, charge the battery initially at the lowest rate.

CHARGER LOCATION

15.
a.
Locate the charger as far away from the battery as the DC cables permit.
b.
Never place the charger directly above the battery being charged; gases from the battery will corrode and damage the charger.
c.
Never allow battery acid to drop on the charger when reading the specific gravity or filling battery,
d.
Do not operate the charger in a closed-in area, or restrict ventilation in any way.
e.
Do not set a battery on top of the charger.

DC CONNECTION PRECAUTIONS

16.
a.
Connect and disconnect the DC output clamps only after setting the charger switches to the OFF position and removing the AC cord
MODEL 6019
OPERATOR'S MANUAL

IMPORTANT SAFETY INSTRUCTIONS

. This manual contains important safety and operating instructions for the battery charger you have
1

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Summary of Contents for Associated Equipment 6019

  • Page 1: Personal Precautions

    Do not expose the charger to rain or snow if specifically warned on the unit not to do so. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
  • Page 2 DANGER. Never alter the AC cord or plug provided - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. Improper connection can result in a risk of an electric shock. This battery charger is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the plug illustrated in FIGURE (A).
  • Page 3: Assembly Instructions

    OPERATING INSTRUCTIONS CAUTION - This battery charger must be fully assembled before operating. Failure to do so may result in risk of injury. USE OF INSTRUMENT PANEL: The MINUTES CHARGE timer has an OFF position, a CONTINUOUS CHARGE position and a timed charge range from 0 to 90 minutes.
  • Page 4: Battery Test

    SULFATED BATTERIES. FAILURE TO OBSERVE THESE WARNINGS MAY RESULT IN PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY OR DEATH. To recharge a sulfated battery: Attach the battery clamps as described in the instruction manual. Always use the charger's lowest rate when turning the charger on. Set the charger to the charger's highest rate for the voltage of the battery being charged.
  • Page 5: Wiring Diagram

    the Service Procedure manual supplied with your product. If you elect to order parts from the factory you may do so by mail or phone. Minimum order from the factory is $25.00. Orders received that are under the minimum will not be processed. Taxes and freight are extra and are not considered to be part of the dollar value of the order.
  • Page 6 6019 ENGLISH MANUAL ILLUSTRATION LISTING 27-712E.MAN FIG. FILE NAME DESCRIPTION LOGO.EPS ASSOCIATED LOGO PLUG-ENG.PLT GROUNDING ADAPTER -ENGLISH 6012.PLT 6012 CABINET 27-712WE.PLT 6019 WIRING DIAGRAM - ENGLISH...

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