Related Manuals for Raypak PS165VSP
Summary of Contents for Raypak PS165VSP
- Page 1 Installation, Operating, and Service Manual PS165VSP Variable Speed Pool Pump LISTED 31B4 Catalog No. 6000.555 Effective. 01/16/2013 Replaces: NEW P/N 241508 Rev 1...
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Page 2: Save These Instructions
North Ft. Myers, FL. 33917 Toll Free: 1-877-213-3726 Website: www.raypak.com Manufactured for Raypak by Speck Pumps, Jacksonville Florida USA, © 2012-2013 All Rights Reserved. This document is subject to change without notice. Date of Installation: Installed by: Serial Number: For Service Call: Safety Safety is emphasized throughout the user manual. -
Page 3: Table Of Contents
Using an existing or new 24 hour timer ..17 Optional PS165VSP-RM Controller ..17 Freeze Protection ....18 Override . -
Page 4: Important Safety Instructions
Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call 1-877-213-3726 or visit www.raypak.com for additional copies of these instructions. WARNING: California Proposition 65: This product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. - Page 5 WARNING - Entrapment Prevention - continued The system must be built to include at least two (2) suction outlets (drains) connected to the pump whenever the pump is running. However, if two (2) main drains run into a single suction line, the single suction line may be equipped with a valve that will shut off both main drains from the pump.
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Page 6: General Description
It is designed to maximize energy conservation, optimize chemical usage, and yet still be simplistic to use. The PS165VSP is intended to run on the lowest speeds needed to maintain a healthy pool environment, which in turn translates into money savings. With speed settings of 3450, 3100, 2850, 2600, 2350, 2100, 1850, 1600, 1350, 1100, 850, 600, and 0, it easily allows you to choose the most appropriate speed for the maximum savings. -
Page 7: Installation Information
General Description - continued Figure 1 The PS165VSP - Variable Speed control panel provides manual speed controls for the pump. Controls and LEDs Description LED Lights (Active Step LEDs) When lit, indicates it is in operation or active. Speed LED When lit, Bar Graph displays speed. -
Page 8: Pump Location
This manual should be given to the owner/operator of this equipment. 1. Raypak recommends in order to achieve better priming, to install the pump as close to the pool as practical and run suction lines as direct as possible to reduce friction loss. -
Page 9: Plumbing Installation
If the pump is located below water level, isolation valves must be installed on both sides of the pump to prevent the back flow of pool water during any routine or required servicing. The PS165VSP - Variable Speed comes equipped with unions on both the suction and discharge ports. This feature simplifies installation and service and eliminates the possibility of leaks at the threaded adaptors. -
Page 10: Electrical Installation
Electrical Installation WARNING: All electrical wiring must conform to the local NEC guidelines. A licensed, qualified electrician should complete the wiring for this product. Electrical Specifications 1. Voltage: 208-230 VAC, 60 Hz, Single Phase 2. Max Amps: 11 3. Speed Range: 600 - 3450 4. -
Page 11: Pressure Testing
Electrical Installation - continued Note: All Dip switches should be in the OFF position when external controllers are not being used. Figure 3 CAUTION: Voltage at the pump MUST NOT vary by more than +/- 10% of nameplate voltage. Components may overheat, causing overload tripping and reduced component life. -
Page 12: Operation
Operation Start Up Guide CAUTION: Never run the pump without water. Running the pump “dry“ for any length of time can cause severe damage to both the pump and the motor and will void the warranty. If this is a new pool installation, make sure all piping is clear of construction debris and has been properly pressure tested. -
Page 13: Energy Savings Optimization
Energy Savings Operation - PS165VSP Pump Speed Optimization The PS165VSP pumps come with factory defaults of STEP 1 set for 1100 RPM for 12 hours duration and the OVERRIDE set for 3450 RPM for 2 hours duration. The remainder of the 24 hour day, the pump will be OFF. -
Page 14: Programming
Programming Operates on a 24 hour cycle that begins from the time the START button is pushed. To start the cycle at a specific time, See the Schedule Advance Section on page 17. Programmable Speed Settings: 3450, 3100, 2850, 2600, 2350, 2100, 1850, 1600, 1350, 1100, 850, 600, 0 NOTE: 0 is a programmable speed (RPM) and can be set for a specific duration. -
Page 15: Menu Structure
Programming - continued Figure 4 Figure 5 Restore Factory Defaults: Press and hold the STOP and OVERRIDE key for 3 seconds. When the reset has been recognized the Bar graph will blink three times. Menu Structure 1. STEP 1 (Set Schedule) a. Speed and Duration 2. -
Page 16: Keypad Lock
Menu Structure - continued Schedule Table Use these tables to enter a personalized operating schedule. By writing down the planned schedule, it will make the programming process easier and will help the user to remember the user’s settings in case the programming is inadvertently lost. -
Page 17: Schedule Advance
Using an Existing or New 24 hour timer to start the pump controller program The PS165VSP operates on a 24 hour cycle. Once the controller is programmed, it only requires the START button to be pressed to start the 24 hour cycle. Once the START button is pressed, power cycled (such as a temporary power failure) to the pump would result in the 24 hour cycle restarting at the beginning of STEP 1. -
Page 18: Freeze Protection
Freeze Protection Freeze Protection will run the motor at 2600 RPM for eight (8) hours if the ambient temperature drops below 39° F. Once this eight (8) hour duration has elapsed, the motor control will check the ambient temperature again. If the temperature is still below the 39° F threshold, the motor will run for an additional eight (8) hours. - Page 19 Communication - continued NOTE: There is no schedule for digital inputs. The timing for each speed is controlled directly by the digital inputs. NOTE: The digital inputs have the highest priority amongst all the inputs (i.e. Keypad, Serial and Digital Inputs).
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Page 20: 3Rd Party Controllers (Wiring)
3rd Party Controllers (Wiring) Wiring Diagram for ProLogic with PS165VSP Note: 12V from the RS485 can be wired to the Line In of each Aux. Load Out will be the input for each digital signal. Verify Dip switch 1 on pump is ON. - Page 21 3rd Party Controllers (Wiring) Wiring Diagram for AquaLink RS with PS165VSP R etu rn S o lar E lect. H eater Inta ke C le an e r S o lar J VA P u m p 4 3 2 1...
- Page 22 3rd Party Controllers (Wiring) - continued Wiring Diagram for Multiwave with PS165VSP Make sure that voltage selector switch is in 120V position before applying power to Terminals 1 & 2. Select Breaker to match wire size and load requirement. Observe maximum control circuit capacity.
- Page 23 3rd Party Controllers (Wiring) - continued Wiring Diagram for IntelliTouch with PS165VSP DI-4 DI-1 DI-3 12V - Pin1 DI-2 Earth Earth L1 (Black) L1 (Black) L2 (Red or White) L2 (Red or White) 208-230V Figure 11 Earth Earth Power Source...
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Page 24: Heat Pump Pool Heater Connections (Wiring)
Verify the HPPH control board revision as shown in Figure 12 before attempting to connect this pump to an existing Digital HPPH. The PS165VSP pump will also connect to all Analog HPPH models (both R-410A and R-22) when connected as shown in these instructions. - Page 25 BK (TO TRANSFORMER) VOLTAGE MOTOR MONITOR INSERT B POWER DEFROST INSERT B 208V INSERT B 240V 240V AC F1 F2 F3 HEAT/COOL 12~0~12 TRANSFORMER WS DS AS PS FIELD CONNECTIONS TO RAYPAK PUMPS BR/P BR/P Figure 13 - Digital HPPH Wiring Connections...
- Page 26 24 VAC POT 2 TEMP. CONTROL N.O. BOARD 24 VAC N.C. WATER SENSOR BK/R Delay Timer DEFROST R/BL T/BK P/BK SWITCH BK/GY BL/R BK/GY BK/R FIELD CONNECTIONS TO 24 Volts AC RAYPAK PUMPS Figure 14 - Analog HPPH Wiring Connections...
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Page 27: Service And Maintenance
Heat Pump Pool Heater Connections (Wiring) - continued Wiring Connections to the PS165VSP Pump Connect the 18AWG wires from the HPPH to the PS165VSP pump as show and described below. It does not matter which wire is connected to the IO-4 terminal or the IGND terminal for these 24 VAC connections. -
Page 28: Winterizing
Routine Maintenance - continued 8. Verify that all valves have been returned to the proper position for normal operation. Turn on the power to the pump. Winterizing CAUTION: The pump must be protected when freezing temperatures are expected. Allowing the pump to freeze will cause severe damage and void the warranty. -
Page 29: General Troubleshooting Problems
General Pump Troubleshooting Problem Possible Cause Solution 1. Pump will not prime. A. Suction air leak Make sure see-through lid and o-rings are clean and properly positioned. Hand tighten see-through lid. Tighten all pipes and fittings on suction side of pump. Be sure water in pool is high enough to flow through skimmer. -
Page 30: Removal And Replacement Of The Impeller
Blocked Impeller - continued WARNING: Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump. 1. Turn off the pump. Switch off the circuit breaker to the pump motor. 2. -
Page 31: Motor Replacement
Removal and Replacement of the Impeller and/or Mechanical Seal - continued 10. With the carbon side up, push the mechanical seal onto the impeller shaft and wipe carbon surface with a clean cloth. CAUTION: Do not use grease or lube to install seal. It will damage the seal and cause failure. 11. -
Page 32: Product Specifications
Motor Replacement - continued 9. Remove the motor flange from the face of the old motor and install on the new motor. 10. Clean the surfaces of the seal (Refer to the Removal and Replacement of the Impeller and/or Mechanical Seal Section page 30-31 steps 9 -17). Reverse the process for installation. Product Specifications Dimensional Drawing 27.1"... -
Page 33: Replacement Parts And Exploded View
Replacement Parts and Exploded View KIT NUMBER CALL-OUT DESCRIPTION 014329F LID LOCK RING - DARK GRAY 014328F LID - CLEAR 014330F O-RING - LID 137 x 5mm 014331F BASKET - WHITE ONE PIECE 014344F NUT - UNION ABS 014354F UNION END - 2” ABS 014355F O-RING - UNION 68 X 3.5mm 014332F... - Page 34 Notes...
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