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Sanyo LCD-32CA9 Service Manual

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SERVICE MANUAL LCD Television
Contents
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Chassis Block Diagrams . . . . . . . . . . . . . . . . . . 4
CPU Block Diagrams . . . . . . . . . . . . . . . . . . . . . 5
On-screen Service Menu system . . . . . . . . . . . . 6
Service Adjustments . . . . . . . . . . . . . . . . . . . . . 7
Mechanical Disassembly . . . . . . . . . . . . . . . . . . 8-13
Chassis Electrical Parts List . . . . . . . . . . . . . . . 14-55
PCB Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57
Printed Wiring Board . . . . . . . . . . . . . . . . . . . . . 58-63
Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . 64-66
N5DV/N5EV/N5FV
FILE NO.
Model No.
LCD-32CA9
LCD-37CA9
LCD-42CA9
Service Ref. No.
Product Code: 32CA9: 1-130-114-16
37CA9: 1-130-115-16
42CA9: 1-130-116-16
Original Version
Chassis Series: UH3-B
Give complete "SERVICE REF. NO." for
parts order or servicing. It is shown on the
rating plate at the cabinet back of the unit.
This T.V. receiver will not work properly in
foreign countries where the television
transmission system and power source dif-
fer from the design specifications. Refer to
the specification table.
REFERENCE NO.
(Whole Asia)
LCD-32CA9-00
LCD-37CA9-00
LCD-42CA9-00
SM
3010340

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Table of Contents

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   Summary of Contents for Sanyo LCD-32CA9

  • Page 1: Table Of Contents

    FILE NO. Model No. SERVICE MANUAL LCD Television LCD-32CA9 LCD-37CA9 LCD-42CA9 (Whole Asia) Service Ref. No. LCD-32CA9-00 LCD-37CA9-00 LCD-42CA9-00 Contents Product Code: 32CA9: 1-130-114-16 37CA9: 1-130-115-16 42CA9: 1-130-116-16 Safety Notice ......2 Specifications .
  • Page 2: Safety Notice

    Safety Notice Safety Precautions The following precautions must be observed. 1:Comply with all caution and safety-related notes provided on the cabinet back, cabinet bottom, inside the cabinet or on the chassis. 2:When replacing a chassis in the cabinet, always be certain that all the protective devices are installed properly, such as, control knobs, adjustment covers or shields, barriers, etc..
  • Page 3: Specifications

    Model LCD-32S10/LCD-42S10/LCD-42S10-HD Maximum Visible Range LCD-32S10: 80cm ; LCD-42S10/-HD: 107cm (Screen Diagonal Size) Picture Resolution 1366(H) x 768(V) Viewable Angle(L L/R:+/- 89D, U/D:+/- 89D 。 Brightness 500cd/m² Contrast LCD-32S10/LCD-42S10: 1200:1 LCD-42S10-HD: 1500:1 Definition Degree of Colour Coverage Mobile Trailer Time LCD-32S10/LCD-42S10: 8ms LCD-42S10-HD: 6.5ms Voltage...
  • Page 4: Chassis Block Diagrams

    Chassis Block Diagrams...
  • Page 5: Cpu Block Diagrams

    CPU Block Diagrams MST6E89DL...
  • Page 6: On-screen Service Menu System

    General This set has an On-screen Menu system included in the CPU that allows remote operation for most of the service adjustments. On-screen Service Menu System 1) How to enter the Service Menu 1. Press MENU button on SIDE controls, MENU will display. 2.
  • Page 7: Service Adjustments

    Service Adjustments Important Notice: Do not attempt to adjust service adjustments not listed below otherwise it may cause loss of performance and for correct operation. White Balance Adjustment How to adjust White Balance Adjustment 2. Set the television to following conditions: Picture mode: standard Colour temperature: normal Pre-heading time: more than 10 minutes...
  • Page 8 Mechanical Disassembly (LCD-42S10-HD) ( ) Cabinet Back Removal 1. Remove screws A B. 2. Take the Cabinet Back off. (A:16pcs B:4pcs) LCD SCREEN BOARD MAIN BOARD KEY&LED BOARDS POWER BOARD...
  • Page 9: Mechanical Disassembly

    Mechanical Disassembly(LCD-42S10-HD) (二)Chassis and Terminal Board Removal 1. Remove screws C D and G, take the terminal board off. 2. Remove Screw E F take Power Board Main Board Usb Board and WOOFER off. C: 2pcs D: 2pcs E 15pcs F: 4pcs G: 2pcs)
  • Page 10 Mechanical Disassembly (LCD-42S10) ( ) Cabinet Back Removal 1. Remove screws A B. 2. Take the Cabinet Back off. (A:16pcs B:4pcs) LCD SCREEN MAIN BOARD KEY&LED BOARDS POWER BOARD...
  • Page 11 Mechanical Disassembly(LCD-42S10) (二)Chassis and Terminal Board Removal 1. Remove screws C D and G, take the terminal board off. 2. Remove Screw E F take Power Board Main Board and WOOFER off. C: 2pcs D: 2pcs E 12pcs F: 4pcs G: 2pcs)
  • Page 12 Mechanical Disassembly (LCD-32S10) ( ) Cabinet Back Removal 1. Remove screws A B. 2. Take the Cabinet Back off. (A:9pcs B:4pcs) LCD SCREEN MAIN BOARD KEY&LED BOARDS POWER BOARD...
  • Page 13 Mechanical Disassembly(LCD-32S10) (二)Chassis and Terminal Board Removal 1. Remove screws C D and G, take the terminal board off. 2. Remove Screw E F take Power Board Main Board and WOOFER off. C: 2pcs D: 2pcs E 12pcs F: 4pcs G: 2pcs)
  • Page 14: Chassis Electrical Parts List

    N5DV Chassis Electrical Parts List Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
  • Page 15 N5DV Ref. No. Part No. Description Ref. No. Part No. Description 4051739912 TR 2SC3928A1S 4050144618 TR 2SC2412K T146 S Q1001 4060214407 TR MMBTSC3928R 4050158724 TR 2SC2812-L6-TB 4050144519 TR 2SC2412K T146 R 4050158922 TR 2SC2812-L7-TB 4050144618 TR 2SC2412K T146 S 4051631612 TR 2SC2812N-L6-TB0 4050158724 TR 2SC2812-L6-TB...
  • Page 16 N5DV Ref. No. Part No. Description Ref. No. Part No. Description 4051739813 TR 2SC3928A1R C037 4041044900 CERAMIC 0.1U K 4051739912 TR 2SC3928A1S 4040912606 CERAMIC 0.1U K Q8001 4060214407 TR MMBTSC3928R 4033670417 CERAMIC 0.1U K 4050144519 TR 2SC2412K T146 R C055 4033987515 ELECT 100U M...
  • Page 17 N5DV Ref. No. Part No. Description Ref. No. Part No. Description C124 4041034505 CERAMIC 0.1U K C7208 4041034505 CERAMIC 0.1U K 4040950509 CERAMIC 0.1U K 4040950509 CERAMIC 0.1U K 4032989619 CERAMIC 0.1U K 4032989619 CERAMIC 0.1U K C1500 4041034505 CERAMIC 0.1U K C7209 4041034505...
  • Page 18 N5DV Ref. No. Part No. Description Ref. No. Part No. Description 4032557917 CERAMIC 2.2U Z C7518 4041034505 CERAMIC 0.1U K C7337 4040944300 CERAMIC 2200P Z 4040950509 CERAMIC 0.1U K C7338 4040944300 CERAMIC 2200P Z 4032989619 CERAMIC 0.1U K C7339 4040944300 CERAMIC 2200P Z C7519...
  • Page 19 N5DV Ref. No. Part No. Description Ref. No. Part No. Description 4040950509 CERAMIC 0.1U K 4033831313 ELECT 10U M 4032989619 CERAMIC 0.1U K C7576 4041034505 CERAMIC 0.1U K C7550 4041034505 CERAMIC 0.1U K 4040950509 CERAMIC 0.1U K 4040950509 CERAMIC 0.1U K 4032989619 CERAMIC 0.1U K...
  • Page 20 N5DV Ref. No. Part No. Description Ref. No. Part No. Description RB7205 6450210358 R-NETWORK 100X4 0.063W R1000 4012562719 MT-GLAZE 75 JA 1/10W 6520019706 R-NETWORK 100X4 0.063W R1001 4012565611 MT-GLAZE 47 JA 1/10W 6520019973 R-NETWORK 100X4 0.063W R1002 4011505816 MT-GLAZE 100K JA 1/10W RB7206 6450588846 R-NETWORK 33X4 0.063W...
  • Page 21 N5DV Ref. No. Part No. Description Ref. No. Part No. Description R1512 4012562719 MT-GLAZE 75 JA 1/10W R7204 4012558712 MT-GLAZE 22 JA 1/10W R1513 4012565611 MT-GLAZE 47 JA 1/10W R7205 4012558712 MT-GLAZE 22 JA 1/10W R1514 4012565611 MT-GLAZE 47 JA 1/10W R7206 4012565611 MT-GLAZE...
  • Page 22 N5DV Ref. No. Part No. Description Ref. No. Part No. Description R7376 4011506219 MT-GLAZE 1K JA 1/10W R8012 4012556510 MT-GLAZE 100 JA 1/10W R7377 4011506219 MT-GLAZE 1K JA 1/10W R8013 4011506219 MT-GLAZE 1K JA 1/10W R7378 4012556510 MT-GLAZE 100 JA 1/10W R8014 4011506219 MT-GLAZE...
  • Page 23 N5DV Ref. No. Part No. Description Ref. No. Part No. Description 4080629700 ZENER DIODE MM3Z5V6B 4051739813 TR 2SC3928A1R D3000 4080627201 DIODE 1SS35 4051739912 TR 2SC3928A1S 4071490817 DIODE 1SS355-TE-17 Q683 4060214407 TR MMBTSC3928R D3001 4080627201 DIODE 1SS35 4050144519 TR 2SC2412K T146 R 4071490817 DIODE 1SS355-TE-17 4050144618...
  • Page 24 N5DV Ref. No. Part No. Description Ref. No. Part No. Description C1605 4041032402 CERAMIC 1000P K 4040901105 CERAMIC 1000P K 4040901105 CERAMIC 1000P K C634 4041150809 CERAMIC 0.22U K C1606 4041044900 CERAMIC 0.1U K 4040913405 CERAMIC 0.22U K 4040912606 CERAMIC 0.1U K C635 4041112500...
  • Page 25 N5DV Ref. No. Part No. Description Ref. No. Part No. Description C683 4041063703 ELECT 2200U M R603 4080563707 THERMISTOR NTPAD5R1LDNB0 4034311804 ELECT 2200U M R604 4012552710 MT-GLAZE 3.9M JA 1/4W C684 4041032907 CERAMIC 0.01U K R605 4012552710 MT-GLAZE 3.9M JA 1/4W 4040901204 CERAMIC...
  • Page 26 N5DV Ref. No. Part No. Description Ref. No. Part No. Description R6811 4011506219 MT-GLAZE 1K JA 1/10W D661 4072538102 DIODE RB215T-90 R6812 4011506219 MT-GLAZE 1K JA 1/10W D670 4080458508 DIODE RU3YX R6813 4011506219 MT-GLAZE 1K JA 1/10W 4080651107 DIODE RU3YX R6814 4011506219 MT-GLAZE...
  • Page 27 N5DV Ref. No. Part No. Description Ref. No. Part No. Description R19100 4011623015 MT-GLAZE 22K JA 1/10W R19110 4012566212 MT-GLAZE 270 JA 1/10W R19120 4012566212 MT-GLAZE 270 JA 1/10W R19340 4011506011 MT-GLAZE 0.000 ZA 1/10W R19350 4011506011 MT-GLAZE 0.000 ZA 1/10W R19360 4011506011 MT-GLAZE...
  • Page 28 N5EV Chassis Electrical Parts List Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
  • Page 29 N5EV Ref. No. Part No. Description Ref. No. Part No. Description 4051739813 TR 2SC3928A1R 4050144519 TR 2SC2412K T146 R 4051739912 TR 2SC3928A1S 4050144618 TR 2SC2412K T146 S Q1001 4060214407 TR MMBTSC3928R 4050158724 TR 2SC2812-L6-TB 4050144519 TR 2SC2412K T146 R 4050158922 TR 2SC2812-L7-TB 4050144618 TR 2SC2412K T146 S...
  • Page 30 N5EV Ref. No. Part No. Description Ref. No. Part No. Description 4051631612 TR 2SC2812N-L6-TB0 C058 4041034505 CERAMIC 0.1U K 4051739813 TR 2SC3928A1R 4040950509 CERAMIC 0.1U K 4051739912 TR 2SC3928A1S 4032989619 CERAMIC 0.1U K C1002 4034030715 ELECT 220U M INTEGRATED CIRCUIT C1005 4040940104 ELECT...
  • Page 31 N5EV Ref. No. Part No. Description Ref. No. Part No. Description C1502 4041040209 CERAMIC 100P J 4032989619 CERAMIC 0.1U K 4040946403 CERAMIC 100P J C7212 4041040308 CERAMIC 1000P J C3100 4041040209 CERAMIC 100P J 4040946502 CERAMIC 1000P J 4040946403 CERAMIC 100P J 4032653213 CERAMIC...
  • Page 32 N5EV Ref. No. Part No. Description Ref. No. Part No. Description 4040946403 CERAMIC 100P J C7521 4041034505 CERAMIC 0.1U K C7343 4041040209 CERAMIC 100P J 4040950509 CERAMIC 0.1U K 4040946403 CERAMIC 100P J 4032989619 CERAMIC 0.1U K C7344 4041036707 CERAMIC 0.47U K C7522 4041034505...
  • Page 33 N5EV Ref. No. Part No. Description Ref. No. Part No. Description C7552 4040940104 ELECT 10U M 4040950509 CERAMIC 0.1U K 4033831313 ELECT 10U M 4032989619 CERAMIC 0.1U K C7553 4041034505 CERAMIC 0.1U K C7579 4041034505 CERAMIC 0.1U K 4040950509 CERAMIC 0.1U K 4040950509 CERAMIC...
  • Page 34 N5EV Ref. No. Part No. Description Ref. No. Part No. Description 6520019706 R-NETWORK 100X4 0.063W R1012 4011623718 MT-GLAZE 4.7K JA 1/10W 6520019973 R-NETWORK 100X4 0.063W R1013 4012565611 MT-GLAZE 47 JA 1/10W RB7210 6450210358 R-NETWORK 100X4 0.063W R1014 4012565611 MT-GLAZE 47 JA 1/10W 6520019706 R-NETWORK 100X4 0.063W R1015...
  • Page 35 N5EV Ref. No. Part No. Description Ref. No. Part No. Description R1528 4011506011 MT-GLAZE 0.000 ZA 1/10W R7217 4011623015 MT-GLAZE 22K JA 1/10W R3002 4012764717 MT-GLAZE 0.000 ZA 1/3W R7218 4011623015 MT-GLAZE 22K JA 1/10W R3003 4012764717 MT-GLAZE 0.000 ZA 1/3W R7219 4011623015...
  • Page 36 N5EV Ref. No. Part No. Description Ref. No. Part No. Description R7389 4012764717 MT-GLAZE 0.000 ZA 1/3W L002 6450861680 INDUCTOR,47U M R739 4011623718 MT-GLAZE 4.7K JA 1/10W L004 6450806827 INDUCTOR,3.3U M R7390 4012764717 MT-GLAZE 0.000 ZA 1/3W L1000 6450363894 INDUCTOR,220 OHM R7391 4012764717 MT-GLAZE...
  • Page 37 N5EV Ref. No. Part No. Description Ref. No. Part No. Description D703 4080627201 DIODE 1SS35 4050158922 TR 2SC2812-L7-TB 4071490817 DIODE 1SS355-TE-17 4051631612 TR 2SC2812N-L6-TB0 D704 4080627201 DIODE 1SS35 4051739813 TR 2SC3928A1R 4071490817 DIODE 1SS355-TE-17 4051739912 TR 2SC3928A1S D7200 4080627201 DIODE 1SS35 Q685 4060214407 TR MMBTSC3928R...
  • Page 38 N5EV Ref. No. Part No. Description Ref. No. Part No. Description 4032454404 CERAMIC 470P K 4032564836 MT-COMPO 0.1U J C1664 4041044900 CERAMIC 0.1U K C640 4041150809 CERAMIC 0.22U K 4040912606 CERAMIC 0.1U K 4040913405 CERAMIC 0.22U K C1675 4041044900 CERAMIC 0.1U K C647 4041166404...
  • Page 39 N5EV Ref. No. Part No. Description Ref. No. Part No. Description 4040901204 CERAMIC 0.01U K 4021038400 CARBON 470K JA 1/2W C688 4041078400 CERAMIC 1000P K 4020925305 CARBON 470K JA 1/2W 4040846307 CERAMIC 1000P K R603 4080563707 THERMISTOR NTPAD5R1LDNB0 4032221303 CERAMIC 1000P K R604 4012552710...
  • Page 40 N5EV Ref. No. Part No. Description Ref. No. Part No. Description R681 4021102200 OXIDE-MT 0.22 JA D651 4072626700 PHOTO COUPLE BPC-817MC 4011007716 OXIDE-MT 0.22 JA 4072348701 PHOTO COUPLE PC123X5YFZ 4011007706 OXIDE-MT 0.22 JA 4072303908 PHOTO COUPLE PC123Y52 R6810 4011505915 MT-GLAZE 10K JA 1/10W D652 4072626700...
  • Page 41 N5EV Ref. No. Part No. Description Ref. No. Part No. Description RESISTOR R19010 4012556510 MT-GLAZE 100 JA 1/10W R19020 4011622919 MT-GLAZE 220 JA 1/10W R19030 4011622919 MT-GLAZE 220 JA 1/10W R19040 4011506011 MT-GLAZE 0.000 ZA 1/10W R19050 4011506011 MT-GLAZE 0.000 ZA 1/10W R19060 4011506011 MT-GLAZE...
  • Page 42 N5FV Chassis Electrical Parts List Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety.
  • Page 43 N5FV Ref. No. Part No. Description Ref. No. Part No. Description 4051739813 TR 2SC3928A1R 4050144519 TR 2SC2412K T146 R 4051739912 TR 2SC3928A1S 4050144618 TR 2SC2412K T146 S Q1001 4060214407 TR MMBTSC3928R 4050158724 TR 2SC2812-L6-TB 4050144519 TR 2SC2412K T146 R 4050158922 TR 2SC2812-L7-TB 4050144618 TR 2SC2412K T146 S...
  • Page 44 N5FV Ref. No. Part No. Description Ref. No. Part No. Description 4051631612 TR 2SC2812N-L6-TB0 C058 4041034505 CERAMIC 0.1U K 4051739813 TR 2SC3928A1R 4040950509 CERAMIC 0.1U K 4051739912 TR 2SC3928A1S 4032989619 CERAMIC 0.1U K C1002 4034030715 ELECT 220U M INTEGRATED CIRCUIT C1005 4040940104 ELECT...
  • Page 45 N5FV Ref. No. Part No. Description Ref. No. Part No. Description C1502 4041040209 CERAMIC 100P J 4032989619 CERAMIC 0.1U K 4040946403 CERAMIC 100P J C7212 4041040308 CERAMIC 1000P J C3100 4041040209 CERAMIC 100P J 4040946502 CERAMIC 1000P J 4040946403 CERAMIC 100P J 4032653213 CERAMIC...
  • Page 46 N5FV Ref. No. Part No. Description Ref. No. Part No. Description 4040946403 CERAMIC 100P J C7521 4041034505 CERAMIC 0.1U K C7343 4041040209 CERAMIC 100P J 4040950509 CERAMIC 0.1U K 4040946403 CERAMIC 100P J 4032989619 CERAMIC 0.1U K C7344 4041036707 CERAMIC 0.47U K C7522 4041034505...
  • Page 47 N5FV Ref. No. Part No. Description Ref. No. Part No. Description C7552 4040940104 ELECT 10U M 4040950509 CERAMIC 0.1U K 4033831313 ELECT 10U M 4032989619 CERAMIC 0.1U K C7553 4041034505 CERAMIC 0.1U K C7579 4041034505 CERAMIC 0.1U K 4040950509 CERAMIC 0.1U K 4040950509 CERAMIC...
  • Page 48 N5FV Ref. No. Part No. Description Ref. No. Part No. Description 6520019706 R-NETWORK 100X4 0.063W R1012 4011623718 MT-GLAZE 4.7K JA 1/10W 6520019973 R-NETWORK 100X4 0.063W R1013 4012565611 MT-GLAZE 47 JA 1/10W RB7210 6450210358 R-NETWORK 100X4 0.063W R1014 4012565611 MT-GLAZE 47 JA 1/10W 6520019706 R-NETWORK 100X4 0.063W R1015...
  • Page 49 N5FV Ref. No. Part No. Description Ref. No. Part No. Description R1528 4011506011 MT-GLAZE 0.000 ZA 1/10W R7217 4011623015 MT-GLAZE 22K JA 1/10W R3002 4012764717 MT-GLAZE 0.000 ZA 1/3W R7218 4011623015 MT-GLAZE 22K JA 1/10W R3003 4012764717 MT-GLAZE 0.000 ZA 1/3W R7219 4011623015...
  • Page 50 N5FV Ref. No. Part No. Description Ref. No. Part No. Description R7389 4012764717 MT-GLAZE 0.000 ZA 1/3W L002 6450861680 INDUCTOR,47U M R739 4011623718 MT-GLAZE 4.7K JA 1/10W L004 6450806827 INDUCTOR,3.3U M R7390 4012764717 MT-GLAZE 0.000 ZA 1/3W L1000 6450363894 INDUCTOR,220 OHM R7391 4012764717 MT-GLAZE...
  • Page 51 N5FV Ref. No. Part No. Description Ref. No. Part No. Description 4071490817 DIODE 1SS355-TE-17 4051739912 TR 2SC3928A1S D701 4080627201 DIODE 1SS35 Q684 4060214407 TR MMBTSC3928R 4071490817 DIODE 1SS355-TE-17 4050144519 TR 2SC2412K T146 R D702 4080627201 DIODE 1SS35 4050144618 TR 2SC2412K T146 S 4071490817 DIODE 1SS355-TE-17 4050158724...
  • Page 52 N5FV Ref. No. Part No. Description Ref. No. Part No. Description 4040901204 CERAMIC 0.01U K C637 4041044900 CERAMIC 0.1U K C1610 4041111503 CERAMIC 2200P K 4040912606 CERAMIC 0.1U K 4040861904 CERAMIC 2200P K C638 4041084500 ELECT 47U M C1655 4041112500 CERAMIC 470P K C639...
  • Page 53 N5FV Ref. No. Part No. Description Ref. No. Part No. Description C685 4041044900 CERAMIC 0.1U K R601 4010104802 CARBON 470K JA 1/2W 4040912606 CERAMIC 0.1U K 4021038400 CARBON 470K JA 1/2W C686 4041044900 CERAMIC 0.1U K 4020925305 CARBON 470K JA 1/2W 4040912606 CERAMIC...
  • Page 54 N5FV Ref. No. Part No. Description Ref. No. Part No. Description R6804 4012641919 MT-GLAZE 10K FA 1/10W D631 4080585105 DIODE LL4148 R6805 4011623619 MT-GLAZE 470 JA 1/10W D638 4080475307 ZENER DIODE MTZJ16A-52 R6806 4012566014 MT-GLAZE 27K JA 1/10W D650 4072626700 PHOTO COUPLE BPC-817MC R6807 4011623718...
  • Page 55 N5FV Ref. No. Part No. Description Ref. No. Part No. Description C19020 4033687316 CERAMIC 10U K 6.3V C19030 4033687316 CERAMIC 10U K 6.3V C19050 4040949800 CERAMIC 0.1U Z 4031640214 CERAMIC 0.1U Z RESISTOR R19010 4012556510 MT-GLAZE 100 JA 1/10W R19020 4011622919 MT-GLAZE 220 JA 1/10W...
  • Page 56: Pcb Assemble

    PCB ASSEMBLE TUNER...
  • Page 57 PCB ASSEMBLE...

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