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Summary of Contents for Kingspan Varisol
- Page 1 Ren ewabl es Installation Manual...
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Page 2: Table Of Contents
Varisol Installation Manual Contents Introduction Using this guide Kit components Important pre-installation information Roof kits Overview Roof Kit Sizing Collector Assembly Sloping Roof assembly Attaching the connection kit Pump station Safety vessel connections Wiring the control panel Commissioning the system... -
Page 3: Introduction
However a supplementary heating system such as oil or gas boiler, heat pump or wood boiler is required for months which have less solar radiation. For large systems, Kingspan provide a system design service to its Accredited Installer Network and technical design consultants. Please visit www.kingspansolar.com to locate an Accredited Installer or distributor in your area. -
Page 4: Kit Components
Varisol Installation Manual Standard Kit Components Dual Stream Pump Station SC100 Controller Sloping Roof Kit with Brackets Flexi Connections Expansion Vessel Connection Kit Cooling Vessel Tyfocor® LS Tubes (DF100 only) Additional Components Solar Roof Flashing Installation tool 22mm Thermostatic Mixing Valve... -
Page 5: Important Pre-Installation Information
Expansion vessel sizes are relative to the volume of liquid in the system. Therefore it is important that the Thermomax ‘Technical Design Guide’ is consulted for each system. Pipe Sizing (minimum of 15mm diameter pipework must be used) Varisol Pressure Drop - Tyfocor LS Collector Pipe External... -
Page 6: Roof Kits
Roof Kits Standard Roof Fixings The Varisol product range is available with a choice of roof fixing options to suit many roof types, see diagram below for the most common fixings. Roof fixings are available for slate, tiled, double lap plain clay, metal seam and concrete. For others please contact Kingspan. -
Page 7: Roof Kit Sizing
Roof Kit Sizing The modular design of the Varisol collector means that any number of tubes can be assembled to make up the required collector size. Since the mounting kit cross rails are only supplied in 10, 20 and 30 tube sizes it is necessary to cut the rails to length should an intermediate sized collector be required. -
Page 8: Collector Assembly Sloping Roof Assembly
Varisol Installation Manual Collector Assembly - Sloping Roof Fixing the rails Step One 1. Refer to mounting kit sizing on page 5 for bracket seperation 2. Attach brackets (C) to roof using M8x50 coachscrews (E) 3. Secure side rails (A) to lower brackets... - Page 9 Attaching Support Rails Step Three 1. Refer to mounting kit sizing on page 5 for support lengths 2. Slide 2 M8 bolts into lower face of each support rail (B) 3. Attach support clamp (C) in 4 places using M8 nuts & washers at locations illustrated 4.
- Page 10 Varisol Installation Manual Connecting additional tubes Step Five 1. Rotate second tube approximately 50° to first tube, using arrow symbols on plastic enclosure for guidance 2. Firmly insert male fitting of second tube to female connection of first tube 50˚...
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Page 11: Attaching The Connection Kit
Attaching the Connection Kit Step Seven 1. Continue with remaining tubes. 2. Use M8 bolt, washers and nut to lock final tube in place at X and Y Step Eight (return connection) 1. Place rubber seal (D) on male end of collector area (blocking upper chamber) 2. - Page 12 Varisol Installation Manual Connecting additional tubes Step Nine (flow connection) 1.Place rubber seal (C) in female end of collector area (blocking lower chamber) 2. Remove securing pin from female end of collector 3.Assemble and connect end fittings (B,G,H) 4. Secure in position by relocating securing pin...
- Page 13 Connection Information In any solar panel system, the ‘return’ refers to the intake in the collector where liquid is returning to be reheated. The ‘flow’ refers to the collector side where the liquid is flowing to the heat exchanger. Note: It is essential that the collector temperature sensor is located in the flow of the collector.
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Page 14: Pump Station
Varisol Installation Manual Pump Station The Kingspan Solar Thermomax product range offers both a single stream and a dual stream pump station. Each pump station is available in two flow rates, 2-12 litres/minute and 8-28 litres/minute. The flow rate required on a system is typically 1 litre per minute, per square metre installed. -
Page 15: Safety Vessel Connections
Safety Vessel Connections Pressure Relief Valve (PRV) Rated at 6 bar, the PRV may discharge heat transfer fluid (Tyfocor® LS) which must be channelled into a container capable of withstanding high temperature discharge and containing the total collector volume. The container should be secured so it cannot be removed or spilled. -
Page 16: Wiring The Control Panel
Varisol Installation Manual Wiring the Solar Control Panel All electrical aspects of the installation should be undertaken by a qualified electrician. Note that for safety, the pump and sensor connections should always be wired prior to connecting power to the solar control panel. - Page 17 Connection of first output/pump (R1) R1 of the SC controllers comprises a semiconductor relay (TRIAC), also suitable for RPM control with a maximum switching current displayed on the unit type plate. Both the SC100 and the SC200 contain an electromechanical relay, R2. Note that the SC300 contains two RPM relays, R1 and R2 as well as an electromechanical relay, R3.
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Page 18: Commissioning The System
Varisol Installation Manual Commissioning the System The evacuated tubes should be installed at a time when there is very low light such as late afternoon when the sun is low and not particularly strong. Alternatively the tubes should be covered. This is important as tube connections can heat up considerably in a short space of time and have potential to cause injury even if the glass temperature remains cool. -
Page 19: Decommissioning The System
• Unclip rubber retainer on the tube support • Remove sensors and associated cables • Slide the Varisol removal slide along the • Remove earthing cables manifold support rail strating at the right hand end. -
Page 20: Recycling Information
Varisol Installation Manual Recycling Information Item No. Material Aluminium EPDM Rubber Bronze PA66 30%GF PA66 Natural Stainless Steel Copper Glass Brass... -
Page 21: Servicing And Maintenance
Servicing and Maintenance Users should regularly check the temperatures which the solar control panel is recording. With the SC range of controllers, simply pressing the ‘SET’ button on the fascia once will display the upper and lower collector temperatures since the control panel was last reset. If the collector temperatures have been excessively high i.e. -
Page 22: Technical Information
Varisol Installation Manual Technical Information Wind Loading Stress and maximum load on the substance on flat roofs to DIN 1055 Prevention of Collector Slippage Prevention of Collector Lifting 25° Weight Per Foot (kg) Weight Per Foot (kg) 10 Tube Collector... -
Page 23: Warranty Statement
Contract shall not exceed the Price of the Goods. 9. Kingspan Renewables Ltd shall not be liable to the Buyer or be deemed to be in breach of the contract by reason of any delay in performing or any failure to perform any of the Company’s obligations in relation to the Goods if the delay or failure was due to any cause beyond the Company’s reasonable control. - Page 24 Kingspan Renewables Limited 180 Gilford Road, Portadown, Co. Armagh, Northern Ireland, BT63 5LF Tel: +44 (0) 28 3836 4500 Fax: +44 (0) 28 3836 4501 E-mail: info@kingspansolar.com www.kingspansolar.com Due to our continuing policy of development and improvement we reserve the right to alter and amend the specification as shown in this literature.
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