Technische Alternative FRISTAR Operating Manual
Technische Alternative FRISTAR Operating Manual

Technische Alternative FRISTAR Operating Manual

Fresh water station

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FRISTAR
Version 2.01 EN
Manual version 3
Fresh water station
en
Operating manual

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Summary of Contents for Technische Alternative FRISTAR

  • Page 1 FRISTAR Version 2.01 EN Manual version 3 Fresh water station Operating manual...
  • Page 2: Table Of Contents

    Connection of a circulation line ....................9 Interchanging connections ..................... 10 Cascade switching ......................... 11 Hydraulic circuit diagram of a cascade with four FRISTAR fresh water stations ....11 Cascade switching control with UVR61-3R or UVR63 ............12 Control of cascade switching with UVR1611 ..............13 Cascade switching with circulation line ..................
  • Page 3: Safety Instructions

    Safety instructions These instructions are intended exclusively for authorised profes- sionals. To avoid accidents and damage due to incorrect operation, carefully read through these operating instructions before you start working with the freshwater station. If you carry out any alterations to the construction of the freshwater station or the safety devices, you may invalidate your right to make guarantee claims.
  • Page 4: Mode Of Operation

    The cooled tank water is returned to bottom layer of the buffer tank. The speed control of the primary circuit pump takes place in the FRISTAR controller based on the measurements of the volume flow sensor in the hot water pipe (temperature T...
  • Page 5: Components

    Components Hot water Ventilation Cold water primary circuit Secondary circuit Secondary circuit Ball valve Ball valve Plate heat exchanger Circulation pipe connection Volume flow sensor Controller Pump Primary sensor Ball valve Ball valve with gravity brake Flow Return primary circuit primary circuit Power cable...
  • Page 6: Installation

    If the tank is operated at a temperature higher than 70°C a pre-mixer that restricts the tem- perature to less than 70°C must be used in the primary circuit. The VMS pre-mixing set is suitable for both Fristar models (left pump, right pump). Figure: Connection for Fristar with right pump Thread 3/4“...
  • Page 7: Installation

    Installation Mounting position: Only vertical Pull off the cowling in a forwards direction. If necessary: Interchange the right/left connections (see chapter "Interchanging con- nections"). Mark the fastening points, insert rawlplugs, fasten the station to the wall. Fitting and connection of the pipe connections (3/4" outside thread connector). Plan for as short as possible pipes in the primary circuit (tank ->...
  • Page 8: Dimensions

    Dimensions ¾“ ¾“ ¾“ ¾“ Housing dimensions: W x H x D = 366 x 573 x 160 mm...
  • Page 9: Connection Of A Circulation Line

    Connection of a circulation line The plate heat exchanger is provided with a connection for a circulation line. To lead the circulation line through to the heat exchanger, the isolation cap must be cut out to suitable dimensions. Heat exchanger Connection Circulation line Hydraulic circuit diagram with circulation line:...
  • Page 10: Interchanging Connections

    Interchanging connections For optimum matching of the pipelines to the freshwater station it is possible to interchange the connections (right/left). Doing this does not change the circulation line heat exchanger openings or the venting of the primary circuit. Version Version "Pump right"...
  • Page 11: Cascade Switching

    Cascade switching At most, a maximum of 4 FRISTAR fresh water stations may be used in parallel in cascade switching. The first module is fed directly, all others stations are added with stop valves, if necessary. These valves must open or close in at least 30 seconds.
  • Page 12: Cascade Switching Control With Uvr61-3R Or Uvr63

    Cascade switching control with UVR61-3R or UVR63 Controllers UVR61-3R and UVR63 have exactly the same settings. Step-by-step instructions for UVR61-3R: Menu Access to menu Men with Code 64, to menu Par with ENTER Code 32. Adoption of the volume flow on sensor FTS9-150DL as EXT DL external sensor E1.
  • Page 13: Control Of Cascade Switching With Uvr1611

    Figure with fresh water stations version, version “Pump on the right“ Circulation pump The circulation pump is connected only to the always ready FRISTAR 1 and must not gener- ate a flow larger than 18 l/min. If the system is to be switched via UVR61-3R or UVR63, three FRISTAR modules at most are possible.
  • Page 14: Circulation Pump (Optional)

    Circulation pump (optional) If an external circulation pump is connected then it will work in pulse mode. If water is drawn, the circulation pump runs with the run time (20 or 40 seconds) set with the selector switch. After the end of the run time, pump start-up is permitted only after a 10 minutes break. Electrical circuit diagram Plug for volume flow sensor VFS Primary...
  • Page 15: Controller Settings

    Controller settings Operation of the controller has been kept as simple as possible, so that it can also be operat- ed by inexperienced users. LED display Pump start-up Manual-automatic Temperature selection Changeover switch Manual-automatic changeover switch Switch position OFF (AUS) The pump is permanently switched off.
  • Page 16: Technical Data

    Volume flow sensor Grundfos VFS 2-40 Primary sensor PT1000 Controller FWR21-FRISTAR Indication referring to COMMISSION REGULATION (EU) No 622/2012: The benchmark for the most efficient circulators is EEI ≤ 0.20. Transmission power with different flow and outlet temperatures: Buffer Return...
  • Page 17: Pressure Loss Characteristic Curve Plate Heat Exchanger

    Pressure loss characteristic curve plate heat exchanger: Flow [l/min] Pressure loss characteristic pump (1 m WC = 98 mbar) Flow [m³/h] Durchfluss [m³/h]...
  • Page 18: Plate Heat Exchanger Corrosion Resistance

    Plate heat exchanger corrosion resistance The corrosion behaviour of stainless steel and copper solder must be considered. Water containing material Chloride See diagram Iron < 0.2 mg/l Manganese < 0.1 mg/l Ammonia < 2 mg/l pH value 7 - 9 10 –...
  • Page 19 EC- DECLARATION OF CONFORMITY Document- Nr. / Date: TA12025 / 19.11.2012 Company / Manufacturer: Technische Alternative elektronische SteuerungsgerätegesmbH. Address: A- 3872 Amaliendorf, Langestraße 124 This declaration of conformity is issued under the sole responsibility of the manufacturer. FRISTAR Product name: Product brand: Technische Alternative GmbH.
  • Page 20 Legal notice These assembly and operating instructions are protected by copyright. Use outside the copyright requires the consent of the company Technische Alternative elektronische Steuerungsgerätegesellschaft m. b. H.. This applies in particular to reproductions, translations and electronic media.

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