Exploded Views; Cabinet Section; Mechanism Deck Section - Sony M-540V Service Manual

M-540V

EXPLODED VIEWS

NOTE:
• -XX and -X mean standardized parts, so
• The mechanical parts with no reference
they may have some difference from the
number in the exploded views are not supplied.
original one.
• Items marked "*" are not stocked since
• Color Indication of Appearance Parts
they are seldom required for routine service.
Example :
Some delay should be anticipated
KNOB, BALANCE (WHITE) ... (RED)
when ordering these items.

6-1. CABINET SECTION

11
SP901
A
33
9 3
10
not supplied
25
8
7
5
6
4
3
2
38
Ref. No. Part No. Description
1 A-3021-219-A MAIN BOARD, COMPLETE
2 3-704-197-31 LOCK, SERRAT IB
3 3-831-441-01 SPACER, KNOB
4 3-034-687-01 TERMINAL (-), BATTERY
5 3-031-376-11 BUTTON (REC)
6 3-031-375-01 BUTTON (PLAY)
7 3-031-374-01 BUTTON (STOP)
8 3-034-686-01 TERMINAL (+), BATTERY
9 3-034-792-01 SCREW, TAPPING (B2.0)
10 3-010-503-01 SPRING (B), BATTERY COIL
11 3-226-968-11 CABINET (FRONT)
12 X-3380-062-1 LID ASSY, CASSETTE
* 13 3-033-185-21 COVER (AZ)
14 3-031-382-01 CUSHION (MIC)
15 3-031-372-01 CASE, MICROPHONE
16 3-914-930-11 CUSHION (BATTERY CASE LID)
17 3-037-004-01 PAPER (A), SHIELD
SECTION 6
• Accessories and packing materials are
given in the last of this parts list.
Parts Color Cabinet's Color
12
29
14 13
MIC901
26
15
27
MZ-530V-99
16
17
18
A
34
36
23
1
22
21
2
20
Remark Ref. No. Part No. Description
18 3-031-371-21 LID, BATTERY CASE
19 X-3380-083-1 CABINET (REAR) ASSY
20 3-035-255-11 SCREW (1.7X16)
21 3-358-363-71 PLATE, BLIND
22 3-318-203-72 SCREW (B1.7X5), TAPPING
23 3-036-668-11 KNOB (FR)
26 3-037-192-01 SPACER (MIC)
27 3-039-027-01 SPACER (MIC)
25 3-328-319-01 STRAP, HAND
29 3-033-358-01 KNOB (VOR)
33 3-037-193-01 CUSHION (SP)
34 3-036-882-01 SPACER (JACK)
* 36 3-037-556-01 SHEET (A), GROUND
* 38 3-037-557-01 SHEET (B), GROUND
SP901 1-529-188-11 SPEAKER (3.6cm)
MIC901 1-542-386-11 MICROPHONE, ELECTRET CONDENSER (MIC)

6-2. MECHANISM DECK SECTION

(MZ-530V-99)
69
68
65
64
62
61
19
Ref. No. Part No. Description
20
51 3-028-965-01 SPRING (PINCH ARM), TORSION
52 3-704-197-01 SCREW (M1.4), SPECIAL HEAD
53 3-704-197-71 SCREW (M1.4X4.5), LOCKING
Remark
54 3-028-960-01 SPRING (AZIMUTH), COMPRESSION
55 3-028-909-01 GUIDE (N), TAPE
* 56 3-029-640-01 LEVER (PLAY.OW)
57 3-331-007-21 WASHER
58 3-350-989-01 WASHER
59 3-028-961-01 SPRING (BUTTON), COMPRESSION
60 3-028-924-01 LEVER (PLAY)
61 X-3376-235-1 ARM (PINCH ROLLER) ASSY
62 3-046-281-01 LEVER (POWER SW) (B)
63 3-028-940-01 LEVER (SRS)
64 3-028-938-01 LEVER (SLIDE)
65 3-578-224-00 WASHER
66 X-3376-227-1 LEVER (F/R) ASSY
67 X-3376-228-1 LEVER (TU) ASSY
68 3-029-634-01 BEARING
69 X-3376-231-1 FLYWHEEL ASSY
70 3-377-420-11 BELT (FLYWHEEL)
71 X-3376-224-1 LEVER (REC) ASSY
14 14
70
71
73
74
57
72
67
66
63
59
58
57 86
60
56
M901
55
51
54
52
HRPE901
52
53
Remark Ref. No. Part No.
72 3-029-641-01 SPRING, TORSION
73 3-028-957-01 SPRING (CAM GEAR), TENSION
74 3-028-966-01 GEAR (S-OFF-OW), CAM
75 X-3376-230-1 LIMITER ASSY
76 3-028-955-01 SPRING (LOCK), TENSION
77 X-3377-535-1 LEVER (LOCK) ASSY
78 4-992-239-01 WASHER (A)
* 79 3-028-967-01 LEVER (PAUSE RELEASE)
80 3-028-954-01 SPRING (SW LEVER), TENSION
81 3-321-813-71 WASHER, COTTER POLYTHYLENE
82 3-028-928-01 LEVER (EJECT)
83 3-028-964-01 SPRING (SLIDER), TORSION
84 4-926-562-01 WASHER, STOPPER
85 3-028-927-01 LEVER (STOP)
86 3-028-917-01 SPRING (GROUND), COMPRESSION
87 1-548-579-41 COUNTER, TAPE (SMALL TYPE)
88 X-3376-223-1 CHASSIS (COMP) ASSY
89 3-343-948-01 BELT (COUNTER,TAPE)
HRPE901 1-500-593-11 HEAD, CERAMIC (REC/PB/ERASE)
M901 1-698-533-11 MOTOR, DC (CAPSTAN/REEL) (including PULLEY)
76
75
77
78
80
79
81
83
84
82
85
89
88
87
Description Remark