NINJA WARRIOR Century 400 NWCU2215N Operating Instructions Manual

150 psi

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150 PSI
86322430-M
11/11/14
Operating instructions (ENG)
Read these instructions before using the machine.
MODELS:
NWCU2215N
10070630
NWCU2215H
10070640

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Summary of Contents for NINJA WARRIOR Century 400 NWCU2215N

  • Page 1 150 PSI Operating instructions (ENG) MODELS: NWCU2215N 10070630 NWCU2215H 10070640 Read these instructions before using the machine. 86322430-M 11/11/14...
  • Page 2: Machine Data Log / Overview

    Machine Data Log / Overview OVERVIEW The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. Warranty Registration Thank you for purchasing a C400 product.
  • Page 3: Table Of Contents

    Solution Pump Replacement ....16 Troubleshooting ......17 86322430 NINJA WARRIOR 150 PSI...
  • Page 4: How To Use This Manual

    KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower left corner of the front cover. 86322430 NINJA WARRIOR 150 PSI...
  • Page 5: Safety

    This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. SAVE THESE INSTRUCTIONS 86322430 NINJA WARRIOR 150 PSI...
  • Page 6: Hazard Intensity Level

    In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use only manufacturer approved replacement parts. 86322430 NINJA WARRIOR 150 PSI...
  • Page 7: Safety Labels

    NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Label Warning 86244300 PRV # 500955 WARNING! FOR YOUR PROTECTION USE A GROUND FAULT CIRCUIT INTERRUPTER Label Circuit Interrupter 86200570 PRV # 170-41 86322430 NINJA WARRIOR 150 PSI...
  • Page 8: Grounding Instructions

    Whenever the adaptor is used, it must be held in place by a metal screw. 86322430 NINJA WARRIOR 150 PSI...
  • Page 9: Operations

    Weight-Full Solution 208 lbs Power cord 1 X 25 feet Vaccum Motor Dual 2 Stage Weight- Empty 120 lbs 10070640 Weight-Full Solution 215 lbs Power cord 2 X 25 feet Heater 1850 watts Length Width Height 86322430 NINJA WARRIOR 150 PSI...
  • Page 10: Controls

    7. Breaker for Vacuum 2 2. Solution Pump Switch 8. Breaker for Vacuum 1 3. Vacuum 1 Switch 9. Solution Accessory Tool Hook-up 4. Vacuum 2 Switch 5. Heater Switch with On Light (Units with Heat Only) 86322430 NINJA WARRIOR 150 PSI...
  • Page 11: Machine Operation

    • Aromatics Hydrocarbons • SP Butyls • Carbon Tetrachloride • Clorox* • Chlorinated Bleaches • Chlorinated Hydrocarbons • Lysol* • Methyl Ethel Ketone (MEK) • Perchorethylene (perc) • Phenolics • Trichlorethylene • D-Limonene *Registered Trademark 86322430 NINJA WARRIOR 150 PSI...
  • Page 12: Pre-Run Inspection

    NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank. 6. Turn pump and vacuum switch(s) to the on position. 86322430 NINJA WARRIOR 150 PSI...
  • Page 13: Cleaning

    When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner. Once the vacuum tank has been emptied, you may once again proceed with cleaning. 86322430 NINJA WARRIOR 150 PSI...
  • Page 14: Maintenance

    Check all gaskets for wear and leakage Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vac motor carbon brushes 86322430 NINJA WARRIOR 150 PSI...
  • Page 15: Vacuum Motor Replacement

    Spring inside brush housing will damage motor if brushes are allowed to wear away completely. 8 [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 86322430 NINJA WARRIOR 150 PSI...
  • Page 16: Solution Pump Replacement

    Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. PUMP REPLACEMENT KITS 150 PSI Bypass Valve Kit Diaphragm Kit 86258830 86235100 PRV NO. 84161 PRV NO. 29206 86322430 NINJA WARRIOR 150 PSI...
  • Page 17: Troubleshooting

    Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Solution not flowing properly Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair 86322430 NINJA WARRIOR 150 PSI...
  • Page 18 Notes: 86322430 NINJA WARRIOR 150 PSI...
  • Page 19: Parts

    PARTS 86322430 NINJA WARRIOR 150 PSI...
  • Page 20: Control Panel

    Control Panel 86322430 NINJA WARRIOR 150 PSI...
  • Page 21 SWITCH, SPST 2-POSITION ROCKER 86008900 80845 BOOT, SEAL PUSH BUTTON 7/16 86323520 PANEL, CONTROL, 150 86313020 GASKET, .125 T X .25 W X 15.6 86313030 GASKET, .125 T X .25 W X 7.2 86318320 BREAKER, 13A, 250VAC, 32VDC 86322430 NINJA WARRIOR 150 PSI...
  • Page 22: Control Panel With Heat

    Control Panel with Heat 86322430 NINJA WARRIOR 150 PSI...
  • Page 23 GASKET, .125 T X .25 W X 15.6 86313030 GASKET, .125 T X .25 W X 7.2 86318320 BREAKER, 13A, 250VAC, 32VDC 86318780 LIGHT ASM, HEATER, 120V 86317850 SWITCH, LIGHTED 2-POS ROCKER 86233480 CLIP, NEON LAMP 86322430 NINJA WARRIOR 150 PSI...
  • Page 24: Electrical With 2 Stage Vacuum

    Electrical with 2 Stage Vacuum 86322430 NINJA WARRIOR 150 PSI...
  • Page 25 FUSE, 1/4" X 1 1/4", 4A 86317580 BRKT, CORD, BLANK 86005810 57245 NUT, 1/4-20 NYLOCK 86323330 WASHER, 1/4" ID X 1.0D FLAT BLK 86198460 20008 CLAMP, 5/8 NYLON UL/CSA 86006590 70088 SCREW, 10-32 X 1/2 PPHMS SS NP 86322430 NINJA WARRIOR 150 PSI...
  • Page 26: Electrical With Heat

    Electrical with Heat 86322430 NINJA WARRIOR 150 PSI...
  • Page 27 86319110 FUSE, 1/4" X 1 1/4", 4A 86005810 57245 NUT, 1/4-20 NYLOCK 86323330 WASHER, 1/4" ID X 1.0D FLAT BLK 86198460 20008 CLAMP, 5/8 NYLON UL/CSA 86006590 70088 SCREW, 10-32 X 1/2 PPHMS SS NP 86322430 NINJA WARRIOR 150 PSI...
  • Page 28: Frame

    Frame 86322430 NINJA WARRIOR 150 PSI...
  • Page 29 57104 NUT, 10-32 HEX W/STAR 86010730 87088 WASHER, 5/8 X 1-3/16 FLAT SS 86300070 HUBCAP, 9.75" WHEEL 86309790 WHEEL, 12" X 2.25” 86312830 FRAME, 5/8" AXLE, DUAL VAC 86277500 70853 SCR,1/4-20 X 5/8 CARR SS 86322430 NINJA WARRIOR 150 PSI...
  • Page 30: Heater

    Heater TO CONSOLE SOLUTION FROM PUMP TO PUMP INLET TEE 86322430 NINJA WARRIOR 150 PSI...
  • Page 31 86317510 THERMOSTAT W/VERT SPADE 86317730 INSULATION, HEATER 86317860 HOSE,47.0 RED3/8 1/4MPTX1/4MPT 86318310 CLAMP, 3.25 WORM GEAR SS 86318410 BRKT, HEATER MOUNT 86318750 HEATER ASM, 1850W, 120V 86202220 390-01 WASHER #5 SS .135ID X .312 OD 86322430 NINJA WARRIOR 150 PSI...
  • Page 32: Labels

    Labels 86322430 NINJA WARRIOR 150 PSI...
  • Page 33 Labels SERIAL NO. REF PART NO. PRV NO. DESCRIPTION NOTES FROM 86318260 LABEL, NINJA, WARRIOR, LH 86318270 LABEL, NINJA, WARRIOR, RH 86318290 LABEL, NINJA, WARRIOR, W/O HEAT 86318280 LABEL, NINJA, WARRIOR, W/ HEAT 86322430 NINJA WARRIOR 150 PSI...
  • Page 34: Pump

    Pump FROM SOLUTION TANK TO SOLUTION FITTING 86322430 NINJA WARRIOR 150 PSI...
  • Page 35 SCR, 10-32 X 1.25 HHMS PLTD 86233410 81270 CLAMP, 3/4 DIA CUSHION .406 DIA 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS 86010650 87018 WASHER, #10 X 9/16 FLAT 86317880 HOSE,49.0 GRY3/8 1/4MPTX1/4MPT 86318630 PUMP, 115V 150PSI BYPASS 86322430 NINJA WARRIOR 150 PSI...
  • Page 36: Pump With Heat

    Pump with Heat FROM PRESSURE RELIEF VALVE HOSEBARB FROM SOLUTION TANK TO HEATER 86322430 NINJA WARRIOR 150 PSI...
  • Page 37 70202 SCR, 10-32 X 1.25 HHMS PLTD 86233410 81270 CLAMP, 3/4 DIA CUSHION .406 DIA 86010630 87013 WASHER, 1/4 X 5/8 FLAT SS 86010650 87018 WASHER, #10 X 9/16 FLAT 86318630 PUMP, 115V 150PSI BYPASS 86322430 NINJA WARRIOR 150 PSI...
  • Page 38: Recovery

    Recovery 86322430 NINJA WARRIOR 150 PSI...
  • Page 39 TANK, RECOVERY, TRIMMED 86313040 SCRN, FLOAT, SHTOFF, 2 86316710 BRKT, CORD, MOUNT 86317230 HOSEBARB,1.5MPT X 1.5 W/FLNG 86317720 SCR, 5/16-18 X 2.50 BSHCS SS 86320790 PIPE ASM, 2", VACUUM 86233120 20019 CLAMP, 2.75" WORM GEAR 86322430 NINJA WARRIOR 150 PSI...
  • Page 40: Solution

    Solution 86322430 NINJA WARRIOR 150 PSI...
  • Page 41 86318900 TANK, SOL, TRIM 150 86297620 STRAP, HAND TOOL 86317560 SPACER, .50 ODX .28 ID X 1.0L 86318790 WASHER, 1.032ID X 1.5OD X .062THK 86242130 48100 KNOB, 1/4 HEX PRESS-LOC WING 86324030 PLATE, MOUNTING, SOLUTION 86322430 NINJA WARRIOR 150 PSI...
  • Page 42: Vacuum, 2-Stage

    Vacuum, 2-Stage 86322430 NINJA WARRIOR 150 PSI...
  • Page 43 HOSE, VAC, 2.0 ID X 18"L 86318760 VAC ASM, 2-STAGE, 120V 86135320 140687 SP BRUSHES SET (120V VAC) 86312080 COVER, VAC MOTOR 86312220 BASE, VAC MOTOR, 2 STAGE 86319020 VAC HOUSING, 2 STAGE INCLUDES 12, 13 86322430 NINJA WARRIOR 150 PSI...
  • Page 44: Wiring - 2 Stage Vacuum

    -VACUUM -PUMP SWITCH SWITCH SWITCH -POWER CORD 13AMP 13AMP -TERMINAL BLU/1 BLU-BLK/2 GRY/3 BLOCK -FUSE 4AMP BLK-WHT GRY-WHT WHT/7 WHT/8 M M M M M M M M M -VACUUM -VACUUM -PUMP MOTOR MOTOR MOTOR 86322430 NINJA WARRIOR 150 PSI...
  • Page 45 Wiring - 2 Stage Vacuum SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407900 HARNESS KIT, SINGLE CORD 86322430 NINJA WARRIOR 150 PSI...
  • Page 46: Wiring With Heat

    BLU/1 BLU-BLK/2 GRY/3 BRN/13 WHT/14 -TERMINAL BLOCK BLK/5 BRN-WHT -FUSE BLK-WHT/4 15AMP YEL/12 GRY-WHT BRN/16 BRN/16 -FUSE 4AMP WHT/15 JUMPER WHT/7 WHT/8 M M M M M M -VACUUM -VACUUM -PUMP MOTOR MOTOR MOTOR -HEATER 86322430 NINJA WARRIOR 150 PSI...
  • Page 47 Wiring with Heat SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86322430 NINJA WARRIOR 150 PSI...
  • Page 48: Suggested Spare Parts

    SWITCH, SPST 2-POSITION ROCKER 86317850 SWITCH, LIGHTED 2-POSITION ROCKER (HEATED MODELS) 86309790 WHEEL, 12” X 2.25” 86001660 41236 HUBCAP, 5/8” SHAFT 86007970 73864 STRAINER 3/8” NPT 60 MESH 86357300 TERMINAL STRIP, 12 POST IDEAL CUT TO FIT 86322430 NINJA WARRIOR 150 PSI...
  • Page 49: Serial Numbers

    Serial Numbers REF. MODEL: SERIAL # 86322430 NINJA WARRIOR 150 PSI...
  • Page 50 Notes: 86322430 NINJA WARRIOR 150 PSI...
  • Page 51 New Machine Warranty Limited Warranty CENTURY 400 warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty.
  • Page 52 New Machine Warranty 90 Day Warranty Extension Available Upon receipt of the Machine Registration Card, Century 400 will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items. This Warranty Shall Not Apply To: 1.

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