Related Manuals for NINJA WARRIOR 500-10
Summary of Contents for NINJA WARRIOR 500-10
- Page 1 500 PSI Operating instructions (ENG) MODELS: WARRIOR 500 WARRIOR 500-10 WARRIOR 500-05 Read these instructions before using the machine. 760-173...
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Page 2: Machine Data Log / Overview
Dealer: Address: Phone Number: Sales Representative: OVERVIEW The Ninja Warrior is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank. -
Page 3: Table Of Contents
Table of Contents PARTS Machine Data Log / Overview....2 Control Panel ......19 Control Panel with Heat . -
Page 4: How To Use This Manual
How to Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a . -
Page 6: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Grounding Instructions
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. -
Page 8: Operations
127 LBS Weight-Full Solution 232 LBS Power Cord 1 x 25 Feet Vacuum Motor Dual 2-Stage WARRIOR Weight - Empty 134 LBS 500-10 Weight-Full Solution 239 LBS Power Cord 2 x 25 Feet Heater 1850 Watts Vacuum Motor Dual 3-Stage WARRIOR... -
Page 9: Controls
Operations Controls CIRCUIT INDICATOR 7. Adjustable Pressure Relief Valve 1. Vacuum Accessory Tool Hook-up 8. Heater Temperature Light (Units w/Heat Only) 2. Solution Pump Switch 9. Breaker for Vacuum 2 3. Vacuum 1 Switch 10. Breaker for Vacuum 1 4. Vacuum 2 Switch 11. -
Page 10: Machine Operation
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the Care must be exercised in the use of all chemicals. warranty. Carefully read ingredients on manufacturer’s Chemicals are poisonous and can pose a health risk. -
Page 11: Pre-Run Inspection
Operations Pre-Run Inspection Heater Operation NOTE: Units with Heat Only 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. The solution fittings on the machine will become extremely hot during operation. Allow sufficient 3. -
Page 12: Cleaning
Operations Cleaning Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff. 1. Prior to cleaning, make certain that the nozzle is functioning properly. -
Page 13: Maintenance
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the electrical source. -
Page 14: Vacuum Motor Replacement
Maintenance Vacuum Motor Carbon Brushes Replacement Only qualified maintenance personnel are to perform the following repairs. End Cap Vacuum Motor Replacement Carbon 1. Turn off all switches and unplug machine. Brushes 2. Remove hardware under front of machine to access component compartment. WARNING: The green ground wire 3. -
Page 15: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Pump Replacement Kits 500 psi Cam & Bearing Kit 512-565 Valve & O-Rings Kit (both sides) 512-560 Plunger & Seals Kit 512-555... -
Page 16: Pressure Regulator
Maintenance Only qualified maintenance personnel are to perform the following repairs. Pressure Regulator For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. -
Page 17: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem... -
Page 18: Parts
PARTS... -
Page 19: Control Panel
Control Panel... - Page 20 Control Panel PART NO DESCRIPTION NOTE 415-155 FW, 1/2 SS 415-156 FW, 1/2 SS (Stand/Max OD) 580-010 Q.C. 1/4 FEM (Close) 555-184 Elbow 45,Street 1/4 410-205 MS, 10-32 x 1/2 Panphil SS 305-075 Switch, SPST 2-Posi on Rocker 340-180 Boot, Seal Breaker 845-085 Control Panel 475-040...
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Page 21: Control Panel With Heat
Control Panel with Heat... - Page 22 Control Panel with Heat PART NO DESCRIPTION NOTE 415-155 FW, 1/2 SS 415-156 FW, 1/2 SS (Stand/Max OD) 580-010 Q.C. 1/4 FEM (Close) 555-184 Elbow 45,Street 1/4 410-205 MS, 10-32 x 1/2 Panphil SS 305-075 Switch, SPST 2-Posi on Rocker 340-180 Boot, Seal Breaker 845-085...
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Page 23: Electrical With 2 Stage Vacuum
Electrical with 2 Stage Vacuum... - Page 24 Electrical with 2 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 405-615 Bolt, 1/4 x 1/2 Hex Head 335-015 Strain Relief, 14 Gauge 325-015 Connector, 5 Posi on, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
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Page 25: Electrical With Heat / 3 Stage Vacuum
Electrical with Heat / 3 Stage Vacuum... - Page 26 Electrical with Heat / 3 Stage Vacuum PART NO DESCRIPTION NOTE 400-165 Locknut, 1/2 Steel/Strain Relief 405-615 Bolt, 1/4 x 1/2 Hex Head 335-015 Strain Relief, 14 Gauge 325-015 Connector, 5 Posi on, Push Wire 415-125 FW, 1/4 SS 465-084 BRKT, Cord Strain Relief 315-015 Cord, 25’...
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Page 27: Frame
Frame... - Page 28 Frame PART NO DESCRIPTION NOTE 455-075 Caster, Swivel 4” 455-090 Hubcap, 5/8 Shaft 400-010 Hex Nut, 1/4 x 20 Zinc 415-120 FW, 1/4 zinc 415-165 FW, 5/8 SS 455-085 Hubcap, 9.5 Wheel 455-080 Wheel, 12 x 2.25 845-090 Frame, Base, Warrior 405-088 Bolt, 1/4 x 3/4 Carr Zinc...
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Page 29: Heater
Heater... - Page 30 Heater PART NO DESCRIPTION NOTE 572-042 Blue Neptune 1/4 572-125 Pulse Hose 3/8 581-015 Crimp FTNG, 1/4 HP Hose - 1/4 MPT SVL 581-065 Crimp FTNG, 3/8 Pulse Hose – 1/4 MPT SVL 490-005 Foamed Casing, Round 1850W 425-129 Clamp tube 3.5"...
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Page 31: Labels
Labels... - Page 32 Labels PART NO DESCRIPTION NOTE 703-006 Decal Warrior LH 703-007 Decal Warrior RH 703-008 Decal Warrior W/Heat...
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Page 33: Pump
Pump... - Page 34 Pump PART DESCRIPTION NOTES: 555-454 Plug 3/8 MPT Hex Head 581-065 Crimp FTNG, 3/8 x 1/4 MPT SVL 572-125 Pulse Hose 3/8” x 45” W/Heat &W/O Heat 572-125 Pulse Hose 3/8” x 50” W/O Heat 572-125 Pulse Hose 3/8” x 9” W/Heat 530-025 Regulator, 500 PSI...
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Page 35: Recovery
Recovery... - Page 36 Recovery PART NO. DESCRIPTION NOTES: 545-100 Dump Valve, 1 1/2” 585-210 Clear Cover, 6” C/W Ring 590-020 PVC ELB 1 1/2” 90, S x FIPT 475-125 Gasket 6” Access Cover Clear 400-116 Locknut, 5/16 x18 Nylon SS 405-026 Bolt, 1/4 x 1-1/2 Zinc 405-615 CS, 1/4 x 1/2 SS (Hex HD) 410-125...
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Page 37: Solution
Solution... - Page 38 Solution PART NO. DESCRIPTION NOTES: 555-705 Terminal Bolt 3/8 x 3/8 425-005 Clamp, #6 350-115 Hook ,Strap 585-110 Nylon 90 Barb, 1/2 x 3/8 NPT 400-005 Hex Nut 1/4 SS 410-226 MS, 14-20 x 3/4 Allan 410-205 MS, 10-32 x 1/2 SS 560-034 Strainer Acorn 415-120...
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Page 39: Vacuum, 2-Stage / 3-Stage
Vacuum, 2-Stage / 3-Stage... - Page 40 Vacuum, 2-Stage / 3-Stage PART NO. DESCRIPTION NOTES: 400-135 Locknut, 1/4 x 20 Nylon Zinc 410-221 MS, 10-32 1-1/2 RH Soc 425-020 Clamp, #32 415-120 FW, 1/4 Zinc 415-115 FW, #10 SS 355-220 Manifold, Dual Vacuum 475-072 Gasket, Vacuum Manifold 405-065 6”...
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Page 41: Wiring - 2 Stage Vacuum
Wiring - 2 Stage Vacuum... -
Page 42: Wiring - 3 Stage Vacuum
Wiring - 3 Stage Vacuum... -
Page 43: Wiring With Heat
Wiring with Heat... -
Page 44: Circuit Indicator
WARRIOR 500 MODEL W/ OPTIONAL CIRCUIT INDICATOR CIRCUIT INDICATOR RELAY 240V RELAY 120V SOCKET... - Page 45 CIRCUIT INDICATOR PARTS LIST PART NO. DESCRIPTION NOTES: 845-036 Plate 320-111 Lamp 305-057 Relay 120V 305-058 Socket 305-059 Relay 240V 703-108 Decal 465-045 Relay Bracket...
- Page 46 W50 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1...
- Page 47 W50 2-3 STAGE VAC W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2...
- Page 48 W50 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1...
- Page 49 W50 HEATER MATE W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 2...
- Page 51 ESTEAM® CLEANING SYSTEMS Warrior Extractor Warranty NOTICE: REVIEW THIS WARRANTY CAREFULLY AS THIS DOCUMENT CONTAINS LIMITATIONS AND EXCLUSIONS. PART I: Esteam Manufacturing Ltd. (hereinafter referred to as "Esteam") warrants each new Warrior Extractor, subject to the limitations as defined in the specific details of its warranty coverage defined below.
- Page 52 PART II - REPLACEMENT PARTS (UNDER WARRANTY) Replacement warranty parts will be genuine Esteam parts, or parts of similar kind and quality. All replacement warranty parts are warranted to be free from defects in materials or workmanship from the date of the original unit purchase for the balance of the original warranty period namely: 90 days, 12 months, or the Lifetime, whichever is applicable;...
- Page 53 indirect, exemplary or punitive damage or loss, and whether in contract, tort or otherwise; and (vii) No warranty is provided as to failure of any cosmetic item or finish, labeling, silk screening, decals, paint, trim or other similar decorative items. (viii) Brass, rubber and synthetic rubber parts (e.g.
- Page 54 PART VIII - TRANSFERABILITY This warranty is not transferable to any subsequent owner. PART IX - NOTICE - CUSTOMER OBLIGATIONS Your responsibility as a customer includes but is not limited to cleaning, lubricating, seasonal maintenance (e.g. winterizing), replacement of worn parts and all regular scheduled or unscheduled maintenance.