Wilhelmsen Ships AIRCLEAN 32 User Manual

High-pressure cleaner

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AIRCLEAN 32
High-pressure cleaner
USER MANUAL
Produced in Norway for:
Wilhelmsen Ships Service

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Summary of Contents for Wilhelmsen Ships AIRCLEAN 32

  • Page 1 AIRCLEAN 32 High-pressure cleaner USER MANUAL Produced in Norway for: Wilhelmsen Ships Service...
  • Page 2: Table Of Contents

    Contents E.1 IMPORTANT INFORMATION E.1.1 Safety E.1.2 Lubrication E.1.3 Air operating pressure E.1.4 Frost protection E.1.5 Guarantee E.2 DESCRIPTION AND OPERATION E.2.1 Pump unit E.2.2 Water inlet E.2.3 Air inlet E.2.4 Chemical dosing E.2.5 Cleaning procedures E.2.6 Accessories E.3 MAINTENANCE E.3.1 Preventive maintenance E.3.2 Pump Unit Dismantling E.3.3 Change of pump piston seal...
  • Page 3: Important Information

    IMPORTANT INFORMATION E.1.1 Safety Never point the gun at yourself or anybody else and hold it with both hands when spraying. A high- pressure spray can penetrate the skin causing serious injury. Before service work, always disconnect the air supply. When cleaning, it is strongly advisable to use protective goggles, wear protective gloves and protective clothing.
  • Page 4: Description And Operation

    DESCRIPTION AND OPERATION E.2.1 Pump unit The pump unit comprises a single acting pump powered by a double acting air motor. An air shuttle valve that changes the air direction when the piston reaches the end positions controls the air motor. E.2.2 Water inlet The connection is marked “Water”.
  • Page 5: Accessories

    E.2.6 Accessories The Airclean standard scope of supply is tailored to cater for ordinary cleaning tasks in an efficient and economic manner. Special demands are met by made suit accessories, which may be procured when needed. Such accessories include: Chemical injector. Turbo nozzles and other nozzle types.
  • Page 6: Change Of Pump Piston Seal

    E.3.3 Change of pump piston seal Loosen the attaching bolts. Pull the cylinder of the piston. Check the cylinder for scratches to see if honing or a replacement is required. Remove the lock pin for the front part of the piston and screw it off. Fit o-ring, pump seal and front part of the piston.
  • Page 7: Fault Diagnosis

    E.3.7 Fault diagnosis Symptom Possible Cause and Solution Low delivery/pressure Restricted air supply. See E.2.3 “Air inlet”. Clean filters in the air supply. Open closed valves. Inadequate air supply capacity. Check compressor capacity. (See data sheet). Wrong nozzle bore. Change nozzle. Worn out nozzle.
  • Page 8: Enclosures

    ENCLOSURES Data sheet Airclean Pressure ratio 32 : 1 No of cylinders 2 pcs Air motor cylinder diameter 125 mm Pump cylinder diameter 22 mm Stroke 75 mm Capacity 0-24 l/min Air consumption (free air, 1 bar) 0-7.5 m3/min(125 l/s) Recommended air pressure 5-11 bar Pump pressure...
  • Page 9: E2 Dimensioning Of Water- And Air Supply

    Dimensioning of water- and air supply RECOMMENDATIONS Airclean 32 HOSE DIMENSIONS Water supply Use minimum 3/4’’ hose. If the supply pressure is low or the hose is long, a 1’’ hose is recommended. Air supply Use minimum 1’’ hose. Do not fit valves or fittings with less inner diameter than 19 mm.
  • Page 10: E3 Part List

    Part list AIRCLEAN 32 PART NO U1200 PUMP UNIT Part No Description Pos no Qty. P1002 Pump head P1037 Hex nut P1003 Stud screw P1204 Piston rod P1157 Glide ring P1106 Air piston P1007 Valve ball P1008 Hex screw P1019...
  • Page 11: E4 Pump Drawing

    Pump drawing...

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