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Summary of Contents for FlexiForce RS70
- Page 1 Feb-09 RS70 Hardware system for residential (garage) overhead doors Built-in height 86mm, springs in rear INSTALLATION / MAINTENANCE / USAGE © All rights reserved. FlexiForce® 2009 www.flexiforce.com RS70 manual GB 2009...
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Page 2: Attention, General Warnings
A copy may also be downloaded from our website www.flexiforce.com. FlexiForce strives to deliver 100 % in conformance with the order. In practice, in spite of all our controls, this is not always possible. However we will rectify any errors as quickly as possible, in order to minimise the inconvenience caused to you or the user. -
Page 3: Recommended Additional Manuals
Feb-09 FlexiForce has applied the mandated INITIAL TYPE TESTING for doors described in this manual, at the SP-Institute in Sweden (as Notified Body Nr. 0402). The INITIAL TYPE TESTING REPORT that has been rewarded, can be transferred to the door producing company. This is needed to complete your CE files according to product standard EN13241-1. -
Page 4: Table Of Contents
Installing vertical track system Installing horizontal track system Shaft system installation Panel <> Hardware installation Cables & Torsion springs Finishing the door Optional: E-operation Panel assembly Troubleshooting Dismantling the overhead door Maintenance and replacement of parts www.flexiforce.com RS70 manual GB 2009... -
Page 5: Tools For Correct And Rapid Assembly
Max. torque 9,1Nm, key 10 Max. torque 5,3Nm, key 10 1071BC, bolt M8x12, SuperClick® secure bolt NB! Fixation material for installing to wall and Max. torque 10Nm, key 13 ceiling is not included in this manual! www.flexiforce.com RS70 manual GB 2009... -
Page 6: Rs70 System Overview
RSV10etc Vertical set with track, side seal and vertical angle Min 86 B = H – 70mm for manual operated doors B = H – 0mm for e-operated doors ( NB! See Chapter E-operation!!!) www.flexiforce.com RS70 manual GB 2009... -
Page 7: Installing Vertical Track System
Feb-09 INSTALLING VERTICAL TRACK SYSTEM www.flexiforce.com RS70 manual GB 2009... - Page 8 Feb-09 VERTICAL TRACK SET HORIZONTAL TRACK SET PULLEY SYSTEM INSTALLATION NB! Optional installation of RX80L/R and 570-80 pulley. www.flexiforce.com RS70 manual GB 2009...
- Page 9 Feb-09 CONNECTION HORIZONTAL TRACKS L = days opening width + 134mm SUSPENSION HORIZONTAL TRACK TO CEILING CLICK! www.flexiforce.com RS70 manual GB 2009...
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Page 10: Shaft System Installation
SHAFT SYSTEM INSTALLATION DOOR W<3000mm Cable drums No key-way: FF4X8, FF400-8(S), FF0402 Central shaft suspension Without key-way tube shaft Torsion springs with spring fittings and spring break devices CENTRAL SHAFT SUSPENSION (2 ALTERNATIVES) USA-MINI 312R www.flexiforce.com RS70 manual GB 2009... -
Page 11: Shaft System Installation
Central shaft suspension With coupler and 2 bearing plates (310CL/CR or USA-MINI) Torsion springs with spring fittings and spring break devices With key-way tube key-wayed shaft CENTRAL SHAFT SUSPENSION (W>3000mm) Traditional installation SuperClick® installation Max 23 Nm www.flexiforce.com RS70 manual GB 2009... - Page 12 Feb-09 FIXATION TO TRACKS Traditional installation SuperClick® installation www.flexiforce.com RS70 manual GB 2009...
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Page 13: Panel <> Hardware Installation
Feb-09 PANEL <> HARDWARE INSTALLATION www.flexiforce.com RS70 manual GB 2009... - Page 14 Feb-09 Alternative hinges: 411-series www.flexiforce.com RS70 manual GB 2009...
- Page 15 (upper) seal and slide the top roller holder as far as possible downwards and fix all screws. (minimum play between door panel and seal). The bearing roller lies snugly in the rounding of the bearing tracks. Alternative top roller carrier: adjustable 419S-series www.flexiforce.com RS70 manual GB 2009...
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Page 16: Cables & Torsion Springs
! Cable running behind the rollers to the cable drums Without key-way: Fix shaft with clamp. Bring cable trough pulley system to rear. Hook in the cable end in the drum. Rotate the drum for winding the cable. Position the drum on the shaft. www.flexiforce.com RS70 manual GB 2009... - Page 17 Feb-09 Max 10Nm With key-way: 23 Nm NB! See separate manual spring break device installation: 656Manual GB.pdf www.flexiforce.com RS70 manual GB 2009...
- Page 18 Torsion springs are subject to considerable tension! Proceed at all times with extreme caution. Installation, maintenance and repair should be carried out only by experienced and properly trained overhead door fitters. Use correctly fitting and properly maintained tension levers (FlexiForce code RES-TB).
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Page 19: Finishing The Door
Feb-09 Max 25 Nm FINISHING THE DOOR GREASING DOOR PARTS www.flexiforce.com RS70 manual GB 2009... - Page 20 When a coupling is employed this may be adjusted to ensure a better horizontal setting. Horizontal movement of the door can be limited (to max. 5mm) by installing 2065 distance rings on the roller shafts. SAFETY LABELS ON THE DOOR LABEL-GB etc. www.flexiforce.com RS70 manual GB 2009...
- Page 21 Maintenance instructions (included in the user manual) o Service log book o Declaration of conformity IIa declaring the door is according to EN-13241-1. Visit www.flexiforce.com for the most recent update of information on your obligations towards handing over a safe-to-use door. www.flexiforce.com RS70 manual GB 2009...
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Page 22: Optional: E-Operation
Min 120 So combinations: RSV10 + RS70H30 RSV20 + RS70H40 RSV30 + RS70H50 RSV40 + RS70H60 RSV50 + RS70H60 RSV60 + RS70H70 www.flexiforce.com RS70 manual GB 2009... - Page 23 Feb-09 OPTIONAL: TANDEM ROLLERS www.flexiforce.com RS70 manual GB 2009...
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Page 24: Panel Assembly
POSITIONING OF END CAPS PER PANEL BRAND Kingspan panel Tecsedo panel Metecno panel 40ES500L/R, 40ES610L/R 40TS500L/R, 40TS610L/R 40FS500L/R, 40FS610L/R 40ES500WL/R, 40ES610WL/R (RAL9010) 40TS500WL/R, 40TS610WL/R 40FS500WL/R, 40FS610WL/R 40EM500L/R, 40EM610L/R 40TM500L/R, 40TM610L/R 40FM500L/R, 40FM610L/R 40EM500WL/R, 40EM610WL/R (RAL9010) 40TM500WL/R, 40TM610WL/R 40FM500WL/R, 40FM610WL/R www.flexiforce.com RS70 manual GB 2009... - Page 25 Feb-09 INSTALLING BOTTOM ALU + SEAL www.flexiforce.com RS70 manual GB 2009...
- Page 26 Danger can occur if the panel is cut at this point. Total door panel height = Days Opening Height (H) + 15mm www.flexiforce.com RS70 manual GB 2009...
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Page 27: Troubleshooting
Again, qualified overhead door mechanics must inspect the door and replace all possibly damaged components, such as: bottom brackets, cable, roller carriers, rollers, etc. SPRING IDENTIFICATION FlexiForce® spring gauge: WGD10 www.flexiforce.com RS70 manual GB 2009... -
Page 28: Dismantling The Overhead Door
STEP 7. Remove vertical tracks and angles from the building construction. STEP 8. Make sure that you remove all the parts and panels in an environment kindly way. Check with your local authorities where and how you can leave this as garbage. www.flexiforce.com RS70 manual GB 2009... -
Page 29: Maintenance And Replacement Of Parts
3. Check the cables for damage or wear and tear MECHANIC 4. Check the cable connection points on drums and bottom bracket MECHANIC 5. Check the roller on wear and free moving space MECHANIC 6. Check the hinges on breaking MECHANIC www.flexiforce.com RS70 manual GB 2009... - Page 30 20. Check the suspension of the door to the lintel and ceiling MECHANIC Use for greasing : PTFE or SAE20 or WD40 Use for cleaning : Soft soap with water. Do not use aggressive soap or cloth. www.flexiforce.com RS70 manual GB 2009...
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