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Summary of Contents for FlexiForce RS200
- Page 1 Feb-09 RS200 Hardware system for residential (garage) overhead doors Built-in height 200mm, springs in front INSTALLATION / MAINTENANCE / USAGE © All rights reserved. FlexiForce® 2009 RS200 manual GB 2009 www.flexiforce.com...
- Page 2 A copy may also be downloaded from our website www.flexiforce.com. FlexiForce strives to deliver 100 % in conformance with the order. In practice, in spite of all our controls, this is not always possible. However we will rectify any errors as quickly as possible, in order to minimise the inconvenience caused to you or the user.
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Page 3: Recommended Additional Manuals
Feb-09 FlexiForce has applied the mandated INITIAL TYPE TESTING for doors described in this manual, at the SP-Institute in Sweden (as Notified Body Nr. 0402). The INITIAL TYPE TESTING REPORT that has been rewarded, can be transferred to the door producing company. This is needed to complete your CE files according to product standard EN13241-1. -
Page 4: Table Of Contents
Installing vertical track system Installing horizontal track system Shaft system installation Panel <> Hardware installation Cables & Torsion springs Finishing the door Optional: E-operation Panel assembly Troubleshooting Dismantling the overhead door Maintenance and replacement of parts RS200 manual GB 2009 www.flexiforce.com... -
Page 5: Tools For Correct And Rapid Assembly
Max. torque 9,1Nm, key 10 Max. torque 5,3Nm, key 10 1071BC, bolt M8x12, SuperClick® secure bolt NB! Fixation material for installing to wall and Max. torque 10Nm, key 13 ceiling is not included in this manual! RS200 manual GB 2009 www.flexiforce.com... -
Page 6: Rs200 System Overview
RSV10etc Vertical set with track, side seal and vertical angle RS200 : top view B = H – 175mm for manual operated doors B = H – 0mm for e-operated doors RS200 manual GB 2009... -
Page 7: Installing Vertical Track System
Feb-09 INSTALLING VERTICAL TRACK SYSTEM RS200 manual GB 2009 www.flexiforce.com... - Page 8 Feb-09 VERTICAL TRACK SET HORIZONTAL TRACK SET OPTIONAL: REINFORCEMENT HORIZONTAL TRACK SET For heavy doors, the horizontal track could be optionally reinforced with plate RX560R/L. RS200 manual GB 2009 www.flexiforce.com...
- Page 9 Feb-09 INSTALLATION WALL CONSOLES Traditional installation SuperClick® installation RS200 manual GB 2009 www.flexiforce.com...
- Page 10 Feb-09 CONNECTION HORIZONTAL TRACKS (OPTIONAL) L = days opening width + 134mm SUSPENSION HORIZONTAL TRACK TO CEILING CLICK! RS200 manual GB 2009 www.flexiforce.com...
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Page 11: Shaft System Installation
SHAFT SYSTEM INSTALLATION DOOR W<3000mm Cable drums No key-way: FF4X8, FF400-8(S), FF0402 Central shaft suspension Without key-way tube shaft Torsion springs with spring fittings and spring break devices CENTRAL SHAFT SUSPENSION (3 ALTERNATIVES) USA-MINI 312RM 312R RS200 manual GB 2009 www.flexiforce.com... - Page 12 Central shaft suspension With coupler and 2 bearing plates (310CL/CR or USA-MINI) Torsion springs with spring fittings and spring break devices With key-way tube key-wayed shaft CENTRAL SHAFT SUSPENSION (W>3000mm) Traditional installation SuperClick® installation Max 23 Nm RS200 manual GB 2009 www.flexiforce.com...
- Page 13 Feb-09 FIXATION TO THE LINTEL Traditional installation SuperClick® installation RS200 manual GB 2009 www.flexiforce.com...
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Page 14: Panel <> Hardware Installation
Feb-09 PANEL <> HARDWARE INSTALLATION RS200 manual GB 2009 www.flexiforce.com... - Page 15 Feb-09 Alternative hinges: 411-series RS200 manual GB 2009 www.flexiforce.com...
- Page 16 (upper) seal and slide the top roller holder as far as possible downwards and fix all screws. (minimum play between door panel and seal). The bearing roller lies snugly in the rounding of the bearing tracks. Alternative top roller carrier: adjustable 419S-series RS200 manual GB 2009 www.flexiforce.com...
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Page 17: Cables & Torsion Springs
! Cable running behind the rollers to the cable drums Without key-way: Fix shaft with clamp. Hook the cable connection in the drum. Rotate the drum for winding the cable. Position drum on the shaft. Max 10Nm RS200 manual GB 2009 www.flexiforce.com... - Page 18 Torsion springs are subject to considerable tension! Proceed at all times with extreme caution. Installation, maintenance and repair should be carried out only by experienced and properly trained overhead door fitters. Use correctly fitting and properly maintained tension levers (FlexiForce code RES-TB).
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Page 19: Finishing The Door
Repeat until number of turns is achieved. Then fix the spring plug to the shaft. Check the door balance and adjust the springs if necessary (equally both springs!) Max 25 Nm FINISHING THE DOOR RS200 manual GB 2009 www.flexiforce.com... - Page 20 When a coupling is employed this may be adjusted to ensure a better horizontal setting. Horizontal movement of the door can be limited (to max. 5mm) by installing 2065 distance rings on the roller shafts. RS200 manual GB 2009 www.flexiforce.com...
- Page 21 Feb-09 SAFETY LABELS ON THE DOOR LABEL-GB etc. RS200 manual GB 2009 www.flexiforce.com...
- Page 22 Maintenance instructions (included in the user manual) o Service log book o Declaration of conformity IIa declaring the door is according to EN-13241-1. Visit www.flexiforce.com for the most recent update of information on your obligations towards handing over a safe-to-use door. RS200 manual GB 2009 www.flexiforce.com...
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Page 23: Optional: E-Operation
People could get hurt if the adjustment of the operator software, or the installation of the operator or the selected operator on this door, are not checked correctly!! RS200 manual GB 2009 www.flexiforce.com... - Page 24 Feb-09 OPTIONAL: TANDEM ROLLERS RS200 manual GB 2009 www.flexiforce.com...
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Page 25: Panel Assembly
POSITIONING OF END CAPS PER PANEL BRAND Kingspan panel Tecsedo panel Metecno panel 40ES500L/R, 40ES610L/R 40TS500L/R, 40TS610L/R 40FS500L/R, 40FS610L/R 40ES500WL/R, 40ES610WL/R (RAL9010) 40TS500WL/R, 40TS610WL/R 40FS500WL/R, 40FS610WL/R 40EM500L/R, 40EM610L/R 40TM500L/R, 40TM610L/R 40FM500L/R, 40FM610L/R 40EM500WL/R, 40EM610WL/R (RAL9010) 40TM500WL/R, 40TM610WL/R 40FM500WL/R, 40FM610WL/R RS200 manual GB 2009 www.flexiforce.com... - Page 26 Feb-09 INSTALLING BOTTOM ALU + SEAL RS200 manual GB 2009 www.flexiforce.com...
- Page 27 Danger can occur if the panel is cut at this point. Total door panel height = Days Opening Height (H) + 15mm RS200 manual GB 2009 www.flexiforce.com...
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Page 28: Troubleshooting
Again, qualified overhead door mechanics must inspect the door and replace all possibly damaged components, such as: bottom brackets, cable, roller carriers, rollers, etc. SPRING IDENTIFICATION FlexiForce® spring gauge: WGD10 RS200 manual GB 2009 www.flexiforce.com... -
Page 29: Dismantling The Overhead Door
STEP 7. Remove vertical tracks and angles from the building construction. STEP 8. Make sure that you remove all the parts and panels in an environment kindly way. Check with your local authorities where and how you can leave this as garbage. RS200 manual GB 2009 www.flexiforce.com... -
Page 30: Maintenance And Replacement Of Parts
3. Check the cables for damage or wear and tear MECHANIC 4. Check the cable connection points on drums and bottom bracket MECHANIC 5. Check the roller on wear and free moving space MECHANIC 6. Check the hinges on breaking MECHANIC RS200 manual GB 2009 www.flexiforce.com... - Page 31 20. Check the suspension of the door to the lintel and ceiling MECHANIC Use for greasing : PTFE or SAE20 or WD40 Use for cleaning : Soft soap with water. Do not use aggressive soap or cloth. RS200 manual GB 2009 www.flexiforce.com...
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