Subscribe to Our Youtube Channel
Related Manuals for Powrmatic PG Series G 03
Summary of Contents for Powrmatic PG Series G 03
- Page 1 PG Series Range Of Floor Standing Oil / Gas Fired Boile Cast iron Triple - Pass Design G 03 - G 07 ( 28,5 kW to 65,7 kW )
-
Page 2: Table Of Contents
PG SERIES BOILER Contents : Certification Symbols Introduction Guarantee Terms General Warnings General Characteristics of PG Series Boiler Delivery Conditions PG Series Cast Iron Boiler-Technical Data PG Series Cast Iron Boiler-Dimension Recommended Minimum Distance for Installation Plumbing Instructions PG Series Cast Iron Boiler,Cabin Part PG Series Cast Iron Boiler Spare Parts List Instructions For Connecting The Fuel Tank Boiler Standard Control Panel - Electrical Diagram... -
Page 3: Certification
Certifications PG Series boilers are in compliance with the ; EC Directives (90/396/EEC) Gas Appliances Directive (73/23/EEC) Low Voltage Directive (89/336/EEC) Electromagnetic Compability Directive 92/42/EEC Efficiency Directive Ref Standards : EN 303-1 EN 303-2 EN 304 EN 60.335.1 EN 50165 EN 550114-1 EN 550114-2 EN 61000-6-3... -
Page 4: Introduction
Introduction First of all we'd like to thank you for choosing cast iron boilers. In this manual you will find the instructions for our three pass cast iron boilers suitable for both gas and liquid fuel. PG series hot water boilers and related information for installation, operation and maintenance of the boiler. For high efficiency and proper working conditions please read this manual carefully.For more information please check the product catalog or get in touch with technical services. -
Page 5: Guarantee Terms
Guarantee Items � In the terms of obeying the instructions,warnings, points in this manual and the standards in charge (EN norms and directives must be applied if mentioned standards are not in use.) cast body is under 5 (five) and other parts are under 2 (two) years guarantee. - Page 6 If the boiler will be kept off for a long time the electric system must be shut down from the main fuse. The electric must be cut off from the main shelter/fuse as the boiler is in repair,service or cleaning. In summer months, when the boiler is off for a long term, for preventing probable problems with circulation pumps, must be started 1 -2 times per month for 5 minutes.
-
Page 7: General Characteristics Of Pg Series Boiler
General Characteristics of PG series Boilers PG series boilers are, blowing burner, cast iron sectioned, between the capacities 28,5 – 65,7 kW with proper burner connection, works with gas or liquid fuel in 5 different ( 3 – 7 sections ) type. PG series boilers operating pressure is 3 bar maximum, and working temperature is 90 °C maximum. -
Page 8: Pg Series Cast Iron Boiler-Technical Data
PG Series Cast Iron Boiler - Technical Data... -
Page 9: Pg Series Cast Iron Boiler-Dimension
PG Series Cast Iron Boiler - Dimensions Serie M (mm) A (mm) B (mm) C (mm) D (mm) 03.. 1.055 PG 04 1.055 PG 05 1.055 1.050 PG 06 1.055 1.150 PG 07 1.055 1.250 Notice: Please obey to the meanings of the symbols on packaging for healty care. Rima PG series boilers are delivered as mounted on a wooden pallet with bubble nylon protection surrounded and in wooden cross case. -
Page 10: Recommended Minimum Distance For Installation
Recommended Minimum Distance for Installation Dimensions Type PG - 03 PG - 04 PG - 05 PG - 06 PG - 07 A ( mm ) B ( mm ) When installing the boiler, the minimum clearances shown in Fig. 03 must be maintained to ensure unhindered access to the boiler. -
Page 11: Plumbing Instructions
Plumbing Instructions � Fresh water must be added periodically to the plumbing.The chalk and other chemicals will connect with the system and become solid. For avoiding this closed expansion tank must be used in the system. In the systems that closed expansion tanks are used, water will flow in closed system so it will not evaporate and lost.So in this kind of systems the water level will stay same and fresh water addition will not be necessary. -
Page 12: Pg Series Cast Iron Boiler,Cabin Part
PG Series Cast Iron Boiler , Cabin Parts... -
Page 13: Pg Series Cast Iron Boiler Spare Parts List 1
PG Series Cast Iron Boiler Spare Parts List... -
Page 14: Instructions For Connecting The Fuel Tank
Instructions For connecting The Fuel Tank 1. Fuel Tank 6. Level Sign 1. Fuel Tank 6. Level Sign 2. Air Pipe 2. Air Pipe 7. Heater 7. Heater 3. Filling Pipe 3. Filling Pipe 8. Fuel Suction Pipe 8. Fuel Suction Pipe 4. -
Page 15: Boiler Standard Control Panel - Electrical Diagram
Boiler Standard Control Panel - Electrical Diagram Limit Thermostat Limit Thermostat Fuse Fuse Manometer Manometer Limit Thermostat Limit Thermostat Burner Burner Lamp Lamp Lamp Lamp On-Off Key On-Off Key Burner Burner Defect Lamp Defect Lamp Boiler Thermostat Boiler Thermostat Working Lamp Working Lamp Electric feeding is 220 V. -
Page 16: Cast Iron Sections With High Efficiency Three Draught Design
Cast Iron Sections with High Efficiency Three Draught Design Three draught design forces the flue gas to circulate inside the body of the boiler three times before the chimney exit,transferring all usefull energy to the water inside the sections. The optimized combustion chamber combined with perfect heat insulation provides maximum fuel efficiency. -
Page 17: Operating Instructions
Operating Instructions Heating System In the system the difference between direct flow temperature and the return temperature of the water must not be over 20 °C. The return water temperature must be over 50-55 °C. Boiler protection pump must be used for increasing the return water temperature. -
Page 18: Water Circulation
Water Circulation For healthy working conditions of the boiler, temperature difference between water forward and water return must not be more than 20 °C. And boiler must not be started or work under the water volumes which is mentioned in the above table. Boiler Capacity �... -
Page 19: Gas Side Resistance , Exit Flue Gas Temperature
Gas Side Resistance , Exit Flue Gas Temperature 1,50 1,50 1,30 1,30 1,10 1,10 0,90 0,90 0,70 0,70 0,40 0,40 0,10 0,10... -
Page 20: Important Instructions About Boiler Room
Important Instructions About Boiler Room There must not be any other equipments such as aspirator, air condition central etc. in the boiler rooms. These kind of equipments can make vacuum effect and defect boilers pull force. This can cause burner failures. The ceiling of the boiler room can be isolated for sound and heat isolation. -
Page 21: Boiler Room Ventilation
Boiler Room Ventilation There are three reasons for fresh air in boiler rooms. 1.The burning air needed for the burning in the boiler 2.The air needed for prevention of dirt and dust,for releasing the gases and fuel to put out 3.The air needed for overheating in the boiler room. -
Page 22: Instructions For Product Disposal
Instructions For Product Disposal Cast iron heating boilers are used for long years according to the specifications of its materials and they are long term equipments. Life time period for these equipments which is declared in the legal documents is 15 years . According to this situation renewing of these items are generally done because of technological reasons. -
Page 23: Checkings And Starting The Boiler
Checkings And Starting The Boiler Pre Controls � Following controls must be done before starting the boiler. If there are any problems or failure, boiler must not be started. � Water level of the boiler must be controlled. Water must be added to the boiler if the water level is low. �... -
Page 24: Failure First Control
Failure First Control When a problem or failure occurs in the boiler or the burner,please make the following first controls before calling technical services. Don't do anything rahter than mentioned controls. After these controls call Rima technical services. � If boiler stops working and doesn't start again ; Safety thermostate may have stopped the boiler because of overheating at boiler water. -
Page 25: Care Instructions
Care Instructions Boiler and burner controls are made in three programs.Daily (in everyday use ),periodic and yearly. Daily Controls These are the processes that the user must apply every day in season of everyday use. Please read and apply the instructions and controls mentioned in ''Pre Control'' section of the manual for daily controls. Periodic Controls For efficient use, preventing the possible failures and optimum life of the boiler periodic controls are important. -
Page 26: Cleaning The Boiler
Cleaning The Boiler Before applying mentioned services to the boiler;electric must be cut off from the main switch, fuel valves must be closed, control panel and the burner must be protected for avoiding any possible damage. Smoke Channels Cleaning Because of the soot layer on heating surfaces,100 °C increase on flue temperature brings out a % 5 decrease on efficiency. -
Page 27: Burner Door And Burner Connection
Burner Door And Burner Connection Burner Door In burner connection process there must not be any empty space left between the front door and the burner barell.All connection points must be covered with isolation material for avoiding any air leakage possibility. The isolation of the burner door is made of a special thermal ceramic which is durable up to 1250 ºC and has no defections on human health (1). -
Page 28: Burner Connection Flange Size
Burner Connection Flange Size Correct,proper burner must be chosen according to gas to gas side resistance values of the boiler. Our company is not responsible for any possible problem if not certificated or out of standard burner is used with the boiler. -
Page 29: Transportation And Storage
Transportation and Storage The manufacturer handles the boiler that is on a palette and secured against shifting ( with screws ). The boiler may not be transported in a different position than on its base. At least regular storage conditions shall be ensured during boiler storage and transportation ( non aggressive environment, air humidity lower than 75 %, temperature range from 5 °C to 55 °C, low dustiness and preventing influence of biological factors).
Need help?
Do you have a question about the PG Series G 03 and is the answer not in the manual?
Questions and answers