Tru-Turf GR48 GOLF Operation, Maintenance And Parts Manual

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GR48 GOLF GREEN ROLLER MANUAL
GR48 Manual Cover
TRU-TURF EQUIPMENT
56 Export Drive, Ernest Junction, Qld. Australia 4214
International Agencies
www.truturf.com
Ph. + 61 7 5594 7199 Fax + 61 7 5571 5493

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  • Page 1 GR48 GOLF GREEN ROLLER MANUAL GR48 Manual Cover TRU-TURF EQUIPMENT 56 Export Drive, Ernest Junction, Qld. Australia 4214 International Agencies www.truturf.com Ph. + 61 7 5594 7199 Fax + 61 7 5571 5493...
  • Page 2 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual IMPORTANT PLEASE READ AND UNDERSTAND BEFORE OPERATING MACHINE Pre-check all nuts, bolts, grub screws for tightness prior to operating machine. Understand the operating procedures and the controls before operating. Use the machine to roll 18-36 greens then check that all nuts, bolts etc. are tight.
  • Page 3: Table Of Contents

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual CONTENTS Page: MACHINE SAFETY INFORMATION WARRANTY ASSEMBLY 8-10 PRE OPERATION CHECKS OPERATION MAINTENANCE SERVICE OF DRIVE SYSTEM FAULT FINDING 12-25 MACHINE COMPONENTS 26-28 PART NUMBERS SEPARATE HONDA ENGINE OWNERS MANUAL INCLUDED...
  • Page 4 Congratulations on your investment in the GR48 Golf Green Roller and your move to smoother, faster, more consistent putting Greens. The following operation and maintenance manual has been prepared for use with the GR48 Golf Green Roller. It is intended as a guide and supplemental updates to the manual may take place at a future date.
  • Page 5: Safety Information

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual . SAFETY INFORMATION Safety is of the utmost importance when operating turf equipment. To ensure safe operation of the GR48 Golf Green Roller, please follow the following safety guidelines. Always make a pre-operation inspection before you start the engine. If this procedure is not carried out damage to property or personnel may occur.
  • Page 6: Warranty

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual WARRANTY THE WARRANTY PROVIDED SHALL BE THAT AS OFFERED BY TRU-TURF EQUIPMENT INTERNATIONAL AGENCIES. ALL WARRANTY CLAIMS ARE TO BE DIRECTED TO THE SUPPLIER. 10.1 Subject as provided below the Supplier warrants to Buyer that the goods will be free from defects due solely to faulty materials or bad workmanship until after the following periods;...
  • Page 7: Initial Assembly

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual INITIAL ASSEMBLY When you receive the crate, the machine will be broken down into components ready for assembly. If you run into any problems during assembly, please feel free to call your local distributor or agent. List of Components (1) Operation, Maintenance &...
  • Page 8 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual Step 1: MOUNTING THE SEAT TO THE SEAT FRAME * Remove the circlip and the 12mm diameter pin from the seat frame * Place the seat, with the seat back oriented toward the rear of the machine (the front of the machine is the side where the pedals are located) * Replace 12mm diameter seat locating pin through seat frame guides and through the seat guide, replace external circlip on the end of 12mm diameter rod to prevent...
  • Page 9 MOUNTING THE STEERING ARM TO THE MACHINE CONTINUED * Place the steering linkage assembly onto the steering shaft. The “shiny” arm or rod end should be on the ground-side or lower side of the steering arm assembly. * Line up the “square groove” on the steering arm assembly with the Woodruff Key with your hand, slide or knock the assembly onto the joystick toward the bearing as far as it will go and tighten the 5/16 Grub screw up against the joystick shaft .
  • Page 10 Step 5: ATTACHING WHEELS TO TRAILER ARMS * Find the two wheels for the left and right side trailer arms * Fill the tyres with the appropriate amount of air (to about 18psi). Do not exceed this pressure. * Onto one trailer arm, slide a wheel onto the shiny axle-rod. Ensure the rubber air filler valve is facing out from the actual trailer arm.
  • Page 11: Pre Operation Checks

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual PRE-OPERATION CHECKS Check engine as per Honda manual Ensure steering joystick has no looseness Check that foot pedal depresses under normal foot pressure. Ensure that the trailer bar locking catch mechanism is securely locked to the main frame bolt when in the trailing position.
  • Page 12 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual STANDARD OPERATION PROCEDURES CONT. position until nearing the edge of the green, then take your foot gently off the pedal, the roller will stop. Rest your other foot on the opposite pedal and gently apply the pressure on the pedal. It then starts to move the roller into the opposite direction.
  • Page 13: Maintenance

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual POINTS TO REMEMBER CONT. Do not leave the engine running with the roller parked on the green; the engine vibration will cause roller depressions on the green. Move off the green when rolling is complete before putting the trailer in the down position. When rolling steep greens and the engine stops, check engine oil level.
  • Page 14: Fault Finding

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual FAULT FINDING ROLLER LOOSES POWER OR SLOWS DOWN WHEN OPERATING Check: Correct oil is used in transmission (Mobil 1 or equivalent) Smoothing Rollers & Drive roller bearings are not seized Drive chain seized Engine problems Faulty transmission...
  • Page 15 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual GR48 Manual 1...
  • Page 16 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 2 R5117 R5000 R5157 R5025 R5006R R5006L R5007 R5008 R5026 Spec No 090402Q0 R5088 R5157 R5018R R5018L R5102 R5093 R5107 R5109 R5020 R5019 R5115...
  • Page 17 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual GR48 Manual 3 R5027 R5113 R5112 R5029 4 hp R5028 R5091 5.5 hp R5112 R5112 R5157 R5066 R5082...
  • Page 18 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 4 R5048 R5016 R5044 R5094 R5043 R5038 R5038 R5035 R5095 R5036 R5037 R5036A R5044 R5043 R5031 R5099 R5032 R5038 R5033 R5094 R5105 5.5 hp R5038 R5030 R5034 4 hp R5046 R5049 R5051...
  • Page 19 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual GR48 Manual 5...
  • Page 20 GR48 Manual 7...
  • Page 21 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual GR48 Manual 8 R5118 R5073 R5072 R5089 R5118 R5049 R5082 R5106...
  • Page 22 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 9...
  • Page 23 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 10 R5092 R5070 R5104 R5067 R5100 R5074 R5079F R5081 R5082 R5092 R5074 R5082 R5081 R5079R...
  • Page 24 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 11 R5103 R5010 R5106 R5082 R5103 R5066 R5010 R5103 R5085 1, 2 or 3 mm R5106 R5082 R5103 R5010...
  • Page 25 GR48 EATON GOLF ROLLER – Operation, Maintenance & parts Manual GR48 Manual 12...
  • Page 26 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 15...
  • Page 27 GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual GR48 Manual 16 R5039A R5087 R5077 R5047 R5075 R5011 R5078 R5039 R5066 R5103 R5082 R5011 R5164 R5047 R5075 R5061 R5071 R5066 R5067 R5070 R5080 R5082...
  • Page 28 GR48 EATON GOLF ROLLER – Operation, Maintenance & Parts Manual GR48 Manual 17 Part No R5160 Model GR48 Name & Model attached to rear of Transmission Cover Attached to the Body beside the Transmission Cover Attached to the Body under the Foot Pedals Attached to the front top of the Smoothing Head...
  • Page 29: Parts List

    GR48 EATON GOLF ROLLER - Operation, Maintenance & Parts Manual PARTS LIST PART NUMBER PART DESCRIPTION R5000 Main Body R5002 Seat Frame R5003 Seat Base R5004 Seat Base Pin R5005 Arm Rest Support R5006R Arm Rest RH R5006L Arm Rest LH R5007 Seat R5008...
  • Page 30 GR48 PARTS LIST CONTINUED R5049 Spring Self Centring & Steering Return R5050 Bearing 6000 R5051 Strut Transmission Spec 081200Q0 R5061 Mud Flap Strap R5066 Drive Roller ( inc. 1”x3/8 NF Bolt Body Washer & Spring Washer 8x7x30 Key or 8x30 Woodruff Key ) R5067 Housing R5068...
  • Page 31 GR48 PARTS LIST CONTINUED R5111 Spring Locking – Foot Pedal Strut R5112 25mm External Clip R5113 25mm Flat Washer R5114 Foot Pedal Strut End R5115 Trailer Strut End R5116 Self Centring Arm Support R5117 Transmission Cover (2 hook) R5118 Rod Ends R5128 Hour Tach Bracket R5129...
  • Page 32 TRU-TURF EQUIPMENT INTERNATIONAL AGENCIES Excel - Maintenance Schedule APPLIES TO ALL MOTORISED ROLLERS MAINTENANCE SCHEDULE - ONGOING Pre - Pre-start Delivery Check Check Engine Oil Check Transmission Oil Level Beware of contaminates entering the container Lubricate drive chain with WD40...

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