Cognex MVS-8000 Series Hardware Manual
Cognex MVS-8000 Series Hardware Manual

Cognex MVS-8000 Series Hardware Manual

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Cognex MVS-8000 Series
MVS-8500 Series Hardware Manual
December 2011

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  • Page 1 Cognex MVS-8000 Series MVS-8500 Series Hardware Manual December 2011...
  • Page 2 Cognex Corporation. Portions of the hardware and software provided by Cognex may be covered by one or more of the U.S. and foreign patents listed below as well as pending U.S. and foreign patents. Such pending U.S. and foreign patents issued after the date of this document are listed on Cognex web site at http://www.cognex.com/patents.
  • Page 3: Table Of Contents

    Style Conventions Used in This Manual .............. 16 Text Style Conventions ................. 16 Microsoft Windows Support ................16 Cognex Offices ....................17 Chapter 1: MVS-8500 Series Installation ..............19 Host PC Requirements ..................20 Installing the MVS-8500 Series ................21 MVS-8500/8510: Selecting a PCI Slot ............
  • Page 4 Contents PCI Express Bus Interface ................48 Video Acquisition Interface ................48 Model Differences ..................49 MVS-8500 Series Revision History ............51 Parallel I/O ....................52 Image Acquisition and Video Output ............53 Mechanical Specifications ................... 54 MVS-8501 and MVS-8504 Layout ..............54 MVS-8511 and MVS-8514 Layout ..............
  • Page 5 Contents TTL I/O Connection Module ................. 78 Cable from MVS-8500 Series to TTL I/O Module .......... 78 Layout of TTL I/O Connection Module ............80 Specifications of TTL I/O Connection Module ..........80 TTL I/O Connection Module Terminals ............81 Opto-Isolated I/O Connection Module ..............
  • Page 6 Contents MVS-8500 Series Hardware Manual...
  • Page 7: Preface

    Preface This manual describes the Cognex MVS-8500 series frame grabbers: Chapter 1, MVS-8500 Series Installation, describes how you configure and install an MVS-8500 series frame grabber. Chapter 2, MVS-8500 Series Hardware, describes the MVS-8500 series hardware, including environmental and power requirements, and its mechanical and electrical specifications.
  • Page 8: Mvs-8500 Series Naming Convention

    Preface MVS-8500 Series Naming Convention The MVS-8500 series of frame grabbers include multiple board types, PC bus types, and number of camera channels. The naming scheme for the MVS-8500 series can help you identify the specific characteristics of an individual MVS-8500 series device based on its name, as shown in Figure 1.
  • Page 9: Software Compatibility

    For VisionPro, you use the CogFrameGrabber8501, CogFrameGrabber8504, or CogFrameGrabber8500L class. To determine which MVS-8500 series model is installed, call the name() method on the object. The returned value will be one of the following: • Cognex 8501 • Cognex 8504 • Cognex 8511 •...
  • Page 10 Preface to the MVS-8500e will require an updated MVS-8500 driver and acquisition module, and may require changes to their user-written software. The following are things you may have to change: • You may need to change your application source code and recompile your application.
  • Page 11: Internal Drive Rgb Color Cameras

    Preface Internal Drive RGB Color Cameras If you are using an Internal Drive RGB color camera (3-channel master/slave/slave with the frame grabber supplying drive signals to the camera) and on the 4 channel one monochrome camera on an MVS-8514 or MVS-8514e, you may observe a behavior difference from the MVS-8504 and MVS-8504e.
  • Page 12 The board order returned by ccFrameGrabber::get() is exactly the same as the board order returned by ccBoard::get(), except that ccBoard returns information for Cognex Security keys as well as frame grabbers (or other Cognex hardware), while ccFrameGrabber only returns information about frame grabbers.
  • Page 13 Preface • cc8504::get(index i) returns an object instance that corresponds to the MVS-8504, MVS-8514, MVS-8504e, or MVS -8514e frame grabber with the specified index. The order in which the frame grabbers are returned by this function is undefined. For a given set of boards installed in given slots in a given PC, the order will always be the same, but the particular order cannot be determined other than by comparing the serial number of the boards.
  • Page 14 Preface 8511 8511e 8514 8514e If multiple frame grabbers of different types are installed, then CogFrameGrabbers.Item will return them in the order listed above. If, for example, you have an MVS-8504e and an MVS-8514e installed, CogFrameGrabbers[0] will always return a reference to the MVS-8504e and CogFrameGrabbers[1] will always return a reference to the MVS-8514e.
  • Page 15 Preface If, for example, you have an existing PC with two MVS-8504 boards installed, CogFrameGrabber8504s.Item will always return the boards in the same order. If you replace one of the boards with an MVS-8514, the order in which the two boards will be returned is undefined.
  • Page 16: Style Conventions Used In This Manual

    <Enter>. Microsoft Windows Support Cognex CVL and VisionPro software run on Windows XP and Windows 7 operating systems. In this documentation set, these are abbreviated to Windows unless discussing a feature unique to a specific operating system. Consult your CVL Getting Started manual or VisionPro Quick Reference for the list of operating systems, hardware, and software supported by your release.
  • Page 17: Cognex Offices

    Preface Cognex Offices The following are the address and phone number of Cognex Corporate Headquarters, and the address of the Cognex web site: Cognex Corporation Corporate Headquarters Corporate Headquarters One Vision Drive Natick, MA 01760-2059 (508) 650-3000 Web Site http://www.cognex.com...
  • Page 18 Preface NOTES MVS-8500 Series Hardware Manual...
  • Page 19: Chapter 1: Mvs-8500 Series Installation

    MVS-8500 Series Installation This chapter describes how to install MVS-8500 series frame grabbers into your PC, how to connect one or more cameras to the frame grabber, and how to connect peripheral equipment such as triggers, strobes, and other I/O devices. Note on Terminology Throughout this manual: •...
  • Page 20: Host Pc Requirements

    One available CD-ROM or DVD drive (or access to one over a network) to install the Cognex software. Additional requirements may be imposed by your Cognex software package. Check the Cognex software’s release notes or Getting Started manual for the software’s requirements, if any, on: •...
  • Page 21: Installing The Mvs-8500 Series

    MVS-8500 Series Installation Installing the MVS-8500 Series This section describes the steps to prepare for installation and to install an MVS-8500 series frame grabber. The following section describes how to select and install an MVS-8500/8510 frame grabber in a PC with a PCI or PCI-X bus. See MVS-8500e/8510e: Selecting a PCI Express Slot below on page 23 for a description of installing an MVS-8500e/MVS-8510e in a PC with a PCI Express bus.
  • Page 22: Pci-X Slots

    MVS-8500 Series Installation As a general rule, to achieve 66 MHz operation, place the MVS-8504 or MVS-8514 in a 64-bit PCI or PCI-X slot, and make sure that no 33 MHz PCI boards are placed in another 64-bit slot on the same motherboard. However, there is no physical marker that identifies 66 MHz operation.
  • Page 23: Mvs-8500E/8510E: Selecting A Pci Express Slot

    To install an MVS-8500 series frame grabber, follow these steps: Caution Electrostatic discharge (ESD) can damage the electronic components of your Cognex hardware. Wear a grounded, static-dissipating wrist strap for ESD protection. Power off the PC and remove its cover.
  • Page 24 The MVS-8501 and MVS-8504 connection is shown in Figure 4 below. You can use the Cognex power adapter cable 300-0391 to connect the board to a standard 4-pin PC power connector, as shown in Figure 4.
  • Page 25 MVS-8500 Series Installation If your PC has SATA power connectors rather than PATA (4-pin) power connectors, you can use the adapter supplied with Cognex power adapter cable 300-0391 to connect the MVS-8501 or MVS-8504 to a SATA power connector, as shown in Figure 5.
  • Page 26 MVS-8500 Series Installation You can connect a standard 4-pin PC power cable directly to the J2 connector on the MVS-8511, MVS-8514, or MVS-8500e/8510e, as shown in Figure 6. External power connector To the PC’s power supply Figure 6. MVS-8511, MVS-8514, and MVS-8500e/8510e external power connection If your PC uses faceplate screws, replace the faceplate screw to anchor the frame grabber so that it does not loosen when attaching and removing cameras.
  • Page 27: Configuring Cameras

    The MVS-8500 series supports the use of the JAI CV-A1 large format, progressive scan camera. If you purchase your CV-A1 cameras from Cognex, they arrive configured and ready to use. If you purchase your CV-A1 from a third party, you must configure the camera as described in this section.
  • Page 28: Configuring Jai Cv-A2 Cameras

    The MVS-8500 series supports the use of the JAI CV-A2 large format, progressive scan camera. If you purchase your CV-A2 cameras from Cognex, they arrive configured and ready to use. If you purchase your CV-A2 from a third party, you must configure the camera as described in this section.
  • Page 29 MVS-8500 Series Installation Construct a serial cable, or obtain one from JAI. One end of this cable must have a Hirose HR10A-7P-6S connector (7 mm plug, 6-pin female). This end connects to the 6-pin Hirose connector on the CV-A2. The other end of the cable should have a DB-9F or DB-25F connector, whichever matches the serial ports of the PC running the Camera Control Tool.
  • Page 30: Configuring Sony Dxc-390 Color Cameras

    Configuring Sony DXC-390 Color Cameras The MVS-8504, MVS-8514, MVS-8504e, and MVS-8514e support the use of the Sony DXC-390 color camera. If you purchase your DXC-390 camera from Cognex, it arrives configured and ready to use. Note Sony DXC-390 cameras purchased from Cognex may be labeled DXC-390/C on the camera body or on the shipping box or both.
  • Page 31 To provide +12 V power to the camera, you can connect the Hirose branch of the Cognex camera cable from an MVS-8504 or MVS-8504e in a powered-on PC, or you can provide power from a bench power supply.
  • Page 32: Cabling For Sony Dxc-390 Color Cameras

    The MVS-8500 series supports the use of the Sony XC-55 and XC-55BB cameras. If you purchase your XC-55 cameras from Cognex, they arrive configured and ready to use. If you purchase your XC-55 from a third party, you must configure the camera as shown in this section.
  • Page 33: Configuring Sony Xc-Es Cameras

    The MVS-8500 series supports the Sony XC-ES50 family of cameras, including the XC-ES50 and XC-ES50CE. If you purchase your XC-ES50 cameras from Cognex, they arrive configured and ready to use. If you purchase your XC-ES50 from a third party, you must configure the camera as shown in this section.
  • Page 34 MVS-8500 Series Installation Figure 8 shows the back panel of the Sony XC-ES50 camera with the switches in their factory default and rapid reset modes. VIDEO OUT/DC IN/SYNC SHUT Factory default FR/FL TRIG  MAGC ON OFF EXT INT 75 GAIN HT/VD Rapid reset...
  • Page 35: Configuring Sony Xc-Hr Cameras

    MVS-8500 Series Installation Configuring Sony XC-HR Cameras When using Sony XC-HR family cameras (HR50, HR57, HR58, HR70, and HR90) with MVS-8500 series frame grabbers, use the following steps to configure your camera to use E-DONPISHA II trigger shutter, progressive scan, and asynchronous reset. Disconnect all electrical connections from the camera before changing the switches.
  • Page 36: Configuring Sony Xc-St Cameras

    Configuring Sony XC-ST Cameras The MVS-8500 series supports the Sony XC-ST family of cameras, including the XC-ST50 and XC-ST50CE. If you purchase your XC-ST50 cameras from Cognex, they arrive configured and ready to use. If you purchase your XC-ST50 cameras from a third party, you must configure the cameras as shown in this section.
  • Page 37: Configuring Teli Cs8541D Cameras

    MVS-8500 Series Installation Set the INT EXT switch to external (EXT). Set TRIG to +. Set gamma () to off. Set the 75switch to ON. Configuring Teli CS8541D Cameras When used with MVS-8500 series frame grabbers, configure a Teli CS8541D camera to use 1/60 second, non-interlaced, shuttered mode.
  • Page 38: Configuring Toshiba Ik-53V Cameras

    MVS-8500 Series Installation Remove the cover of the camera control unit. Use the camera’s Operations Manual to locate switches SW1, SW4, and SW5. Set these switches as shown in Table 4. Switch Function DIP Switch Setting Default setting Video out coupling E shutter speed ExSync In Impedance High...
  • Page 39 MVS-8500 Series Installation DIP Switch Setting Table 5. DIP switch settings for Toshiba IK-53V camera MVS-8500 Series Hardware Manual...
  • Page 40: Connecting Cameras

    See Options for Connecting Cameras on page 66 for a description of the available breakout cables. See the Supported Cameras document shipped with your Cognex software package for the most current list of supported cameras and cables. The location of this document is described in Camera Cables for Supported Cameras on page 71.
  • Page 41: Connecting Parallel I/O Devices

    MVS-8500 series frame grabbers except for the MVS-8500Le provide sixteen bidirectional TTL lines that can be controlled by Cognex software. The MVS-8500Le provides 8 lines. When used with the Cognex opto-isolated I/O module, all lines can be optically isolated. Software commands in your vision processing application determine whether a bidirectional line is enabled for input or output.
  • Page 42: Connecting Ttl I/O Devices

    TTL I/O devices Figure 10. TTL connection option The Cognex TTL I/O module is described in more detail in TTL I/O Connection Module on page 78. To connect TTL devices to an MVS-8500 series frame grabber, follow these steps: Make sure all parallel I/O devices and the PC hosting the frame grabber are powered off.
  • Page 43: Connecting I/O Devices With All Opto-Isolation

    Make sure all parallel I/O devices and the PC hosting the frame grabber are powered off. Connect Cognex cable 300-0389 to the MDR20 port on the faceplate of the frame grabber. Connect the other end of cable 300-0389 to the DB-26F port labeled “Vision Processor”...
  • Page 44: Connecting I/O Devices With Partial Opto-Isolation

    MVS-8500 Series Installation Connect wires from your I/O input devices, including trigger devices, to the plus and minus terminals of the input block of the external I/O module. Use the pin numbering in Table 28 on page 94 as a guideline. Notice that after opto-isolation of the TTL signal from the MVS-8500 series frame grabber, the connections listed in Table 28 are for inputs only, and are no longer bidirectional.
  • Page 45 Make sure all parallel I/O devices and the PC hosting the frame grabber are powered off. Connect Cognex cable 300-0399 to the MDR20 port on the faceplate of the frame grabber. Connect the DB-26M branch of cable 300-0399 to the DB-26F port labeled “Vision Processor”...
  • Page 46 MVS-8500 Series Installation NOTES MVS-8500 Series Hardware Manual...
  • Page 47: Chapter 2: Mvs-8500 Series Hardware

    MVS-8500 Series Hardware This chapter describes Cognex MVS-8500 series frame grabber hardware and contains the following sections: • MVS-8500 Series Components on page 48 describes the components that make up the MVS-8500 series. • Mechanical Specifications on page 54 provides a physical description of the MVS-8500 series, including information about mechanical layout, environmental requirements, and safety standards.
  • Page 48: Mvs-8500 Series Components

    MVS-8500 Series Hardware MVS-8500 Series Components This section describes MVS-8500 series frame grabbers and their components. PCI Bus Interface The PCI bus interface of the MVS-8500/MVS-8510 is a universal voltage, 32-bit, 33/66 MHz interface that conforms to the PCI 2.3 standard. The MVS-8504 and MVS-8514 models operate at 66 MHz, when placed in a PCI or PCI-X slot that supports 66 MHz operation, with no 33 MHz PCI boards on the same bus.
  • Page 49: Model Differences

    MVS-8500 Series Hardware • Supports up to two camera control lines per camera port for electronic shutter, rapid reset, and other camera control Model Differences There are eight models in the MVS-8500 series. Table 7 distinguishes the features of these eight models. PCI bus PCI Express Bus MVS-8501...
  • Page 50 MVS-8500 Series Hardware PCI bus PCI Express Bus MVS-8501 MVS-8504 MVS-8504e Feature MVS-8511 MVS-8514 MVS-8500Le MVS-8511e MVS-8514e Maximum 40 MHz (MVS-8501/8504) 50 MHz recommended 50 MHz (MVS-8511/8514) pixel clock Onboard SDRAM 8 MB 16 MB 8 MB 8 MB 16 MB for FIFO buffer Supports master-slave...
  • Page 51: Mvs-8500 Series Revision History

    MVS-8500 Series Hardware Your Cognex software package may only support a subset of the Note hardware video acquisition features. Consult your software’s Getting Started manual or Release Notes for information on your software’s support for MVS-8500 series hardware features. MVS-8500 Series Revision History This section describes the revision history of the MVS-8500 series.
  • Page 52: Parallel I/O

    MVS-8500 Series Hardware MVS-8501 and MVS-8504 Redesign (0236 Board Type) MVS-8500 versions with circuit board type 0236 have part number 203-0236-Rn etched on the circuit board near one of the board edges. The 0236 versions are based on a redesigned circuit board. They are identical to their predecessors in form, fit, and function, but with lower power consumption.
  • Page 53: Image Acquisition And Video Output

    Cognex provides cables to connect the MDR20 connector to one of: • A pass-through TTL breakout adapter (cable 300-0390) •...
  • Page 54: Mechanical Specifications

    The MVS-8501 and MVS-8504 are short length PCI cards, measuring 6.6 x 4.2 inches (168 x 107 mm), and occupying a single PCI bus slot. Figure 13 shows the connectors and LEDs on the board. External power Cognex connector use only Proprietary LED Camera ‘Power on’...
  • Page 55: Mvs-8511 And Mvs-8514 Layout

    (168 x 107 mm), and occupying a single PCI bus slot. Figure 13 shows the connectors and LEDs on the board. Separate power LEDs are supplied to indicate the presence of 3.3V, 12V, and 5V input power. Cognex External Power LEDs...
  • Page 56: Mvs-8500Le, Mvs-8511E, Mvs-8504E, And Mvs-8514E Layout

    6.6 x 4.2 inches (168 x 107 mm), and occupying a single x1 PCIe bus slot. Figure 15 shows the connectors and LEDs on the board. Separate power LEDs are supplied to indicate the presence of 3.3V, 12V, and 5V input power. Cognex External Power LEDs...
  • Page 57: Connector Summary

    • The MVS-8501 and MVS-8504 power connector is labeled J3 and is a three-pin header, Berg part number 78203-103. Cognex cable 300-0391, or equivalent, plugs into J3. This power cable connects to one of the host PC’s disk drive power supply connectors using Molex part 50-57-9403 with appropriate terminal pins.
  • Page 58: Environmental Requirements

    MVS-8500 Series Hardware Figure 16 shows the appearance and pin assignments of the two external power connectors. See the section Power Requirements on page 60 for more information. MVS-8501 and MVS-8504 +12V MVS-8511, MVS-8514, MVS-8500Le, MVS-8504e, MVS-8511e, and MVS-8514e +5 V GND GND +12V Figure 16.
  • Page 59: Standards Compliance

    MVS-8500 Series Hardware Standards Compliance The MVS-8500 series frame grabbers meet the following worldwide standards for safety, electromagnetic compatibility, and electrostatic sensitivity. International Compliance with the following electromagnetic emissions standards: • United States Code of Federal Regulations Part 15: Federal Communications Commission Class A radio frequency emissions standard •...
  • Page 60: Electrical Specifications

    MVS-8500 Series Hardware Electrical Specifications This section describes the electrical specifications of the MVS-8500 series, including power requirements and signal descriptions. Power Requirements The MVS-8501 and MVS-8504 draw +5V power from the PCI bus while the MVS-8511 and MVS-8514 draw +3.3V and +5V power from the PCI bus. All MVS-8500e/8510e frame grabbers draw +3.3V and +12V power from the PCIe bus and +5V power from the external power connector.
  • Page 61: Mvs-8501 And Mvs-8504 0236 Version Power Requirements

    MVS-8500 Series Hardware Maximum power consumption for the 0200 board version is approximately: • MVS-8501: 14.4 watts • MVS-8504: 25.8 watts MVS-8501 and MVS-8504 0236 Version Power Requirements Table 12 shows the maximum voltage draws from the 0236 circuit board version of the MVS-8500 series.
  • Page 62: Mvs-8500Le And Mvs-8504E 3004 Version Power Requirements

    MVS-8500 Series Hardware MVS-8500Le and MVS-8504e 3004 Version Power Requirements Table 14 shows the maximum voltage draws from the 3004 circuit board version of the MVS-8500 series. Voltage Source MVS-8500Le MVS-8504e +3.3 V PCIe Bus 2.0 A 3.0 A +12 V PCIe Bus 0.25 A 0.5 A...
  • Page 63: Camera Connector

    MVS-8500 Series Hardware MVS-8500 series boards have the following lines protected by PolySwitch resettable fuses: • Each camera input channel is protected at 500 mA per channel. • Each camera’s HD, VD, CTRL1, and CTRL2 lines are individually protected at 100 mA each.
  • Page 64: Analog Video Input Circuit

    MVS-8500 Series Hardware The pinout of the camera connector is shown in Table 16. Signal Name Signal Name Signal Name VIDEO-Cam3 VDrive-Cam4 CTRL1-Cam4 HDrive-Cam4 CTRL2-Cam4 CTRL2-Cam3 CTRL1-Cam3 +12 V (Cam 3 and 4) HDrive-Cam3 VDrive-Cam3 VIDEO-Cam4 VIDEO-Cam2 +12 V (Cam1 and 2) CTRL1-Cam2 CTRL2-Cam1 VDrive-Cam2...
  • Page 65 MVS-8500 Series Hardware The video signal is terminated with a 75  load and is AC-coupled into the video input section. The video signal is DC-restored internally and the anti-aliasing filter provides noise rejection for switching and random noise above the CAM VIDEO rate. Digitization of the input signal is relative to the black level during the blanking interval and is not affected by any DC offset that the camera may generate.
  • Page 66: Options For Connecting Cameras

    MVS-8500 Series Hardware Options for Connecting Cameras Cognex cables to connect cameras to the MVS-8500 series are of two types: • Cables that connect directly to the 26-pin camera port on the frame grabber faceplate • Cables that terminate in Hirose HR10A connectors To connect Hirose HR10A type camera cables to the MVS-8500 series, you must first connect a breakout cable.
  • Page 67: Monochrome Breakout Cable With Power Input

    Identify the appropriate Hirose camera cables for your cameras from the Supported Cameras document delivered with your Cognex software package, as described in Camera Cables for Supported Cameras on page 71. For the first camera, connect one end of the camera’s cable to the Hirose connector on the camera, labeled DC IN/SYNC, or VIDEO/DC IN, or similar wording.
  • Page 68 P/N 300-0230 Figure 21. Camera breakout cable with power input, P/N 300-0230 Use Cognex power adapter 800-5728-1 with this cable, or an equivalent adapter that has the characteristics described in this section. The pin numbering for the 5-pin female DIN connector is shown in Figure 22, while the pinout for this connector is shown in Table 18.
  • Page 69: Choosing A Monochrome Breakout Cable

    (1+2 and 3+4) is within its 1 A limit. Color+Monochrome Breakout Cable The color+monochrome breakout cable is Cognex part number 300-0406. To attach the breakout cable and cameras, follow these steps: With power off to your PC and cameras, plug the camera breakout cable into the DB-26F connector on the frame grabber faceplate.
  • Page 70: Software Line Numbers

    DB-9M Figure 23. Color/monochrome breakout cable, P/N 300-0406 Software Line Numbers When using cable 300-0406, address the color camera as camera 0 in your Cognex software, and address the monochrome camera as camera 3. Hirose Connector Pinout The pin numbering of the different types of Hirose HR10 connectors is explained in Hirose HR10 Connector Description on page 99.
  • Page 71: Camera Cables For Supported Cameras

    Cognex software package. For VisionPro, open VisionPro Help, then select the Supported Cameras and Cables entry in the help system menu. For CVL, open the CVL Supported Cameras entry in the Cognex Documentation menu in the Windows Start -> Programs menu. Caution...
  • Page 72 MVS-8500 Series Hardware The sixteen lines are arranged as follows: • Lines 0 through 7 are general purpose bidirectional lines. (These lines are not available on the MVS-8500Le). • The following lines can be software-enabled as hardware trigger lines: • For MVS-8504, MVS-8514, MVS-8504e, and MVS-8514e, lines 8, 10, 12, and 14, one per camera channel.
  • Page 73: Connecting Devices

    I/O module. • TTL. To connect TTL devices, use Cognex cable 300-0390 to connect to the Cognex TTL I/O module, part number 800-5818-1. Connect wires from triggers, strobes, and other devices to screw terminals on the I/O module. This cable and module combination is described in TTL I/O Connection Module on page 78.
  • Page 74: Pinout Of Parallel I/O Connector

    MVS-8500 Series Hardware Pinout of Parallel I/O Connector Parallel I/O devices are attached to an MVS-8500 series frame grabber through the front faceplate MDR20 connector. The pin numbering of the connector is shown in Figure 24. The orientation is looking straight into the connector with the frame grabber board held horizontally, facing the faceplate, with the DB-26 camera connector on the left of the MDR20 connector.
  • Page 75: Line Numbering

    The correspondence between trigger lines, strobe lines, and camera channels is one-to-one. Cognex vision processing software generally counts parallel I/O lines starting with line zero. For the MVS-8500 series, the correspondence is one-to-one between software line numbers and signal name numbers, as shown in the TTL_BI_n signal names in Table 21.
  • Page 76: Parallel I/O Circuit Logic

    At power-on, all lines are pulled high by an internal pull-up resistor. By contrast, on other Cognex frame grabbers, parallel I/O lines are pulled low or allowed to float. MVS-8500 Series Hardware Manual...
  • Page 77: When Configuring As Outputs

    MVS-8500 Series Hardware Keep in mind the following points about the MVS-8500 series parallel I/O circuitry when connecting I/O devices: • The minimum allowable Vcc is 4.75 V. • If direction is high, the circuit is an input; if direction is low, an output. •...
  • Page 78: Ttl I/O Connection Module

    The TTL I/O connection module, part number 800-5818-1, connects to the MDR20 I/O port of the MVS-8500 series frame grabber using Cognex cable 300-0390. The I/O module serves as a pass-through connection point for TTL I/O signal lines originating on the frame grabber.
  • Page 79 MVS-8500 Series Hardware Signal on MVS-8501, Signal on MVS-8504, MVS-8511, Signal MS-8514, MVS-8504e, MVS-8500Le, and Pin on Pin on Name at and MVS-8514e, if MVS-8511e, if DB-25M MDR20 power-on enabled in software enabled in software TTL_BI_14 TRIG4 TTL_BI_15 STROBE4 TTL_BI_0 TTL_BI_1 TTL_BI_2 TTL_BI_3...
  • Page 80: Layout Of Ttl I/O Connection Module

    MVS-8500 Series Hardware Layout of TTL I/O Connection Module Figure 27 shows the layout of the TTL I/O connection module, part number 800-5818-1. Tightening screws Wire entry DB-25F Tightening screws Figure 27. TTL I/O connection module Specifications of TTL I/O Connection Module The following table lists the mechanical and electrical specifications for the external TTL I/O connection module: Specification...
  • Page 81: Ttl I/O Connection Module Terminals

    MVS-8500 Series Hardware TTL I/O Connection Module Terminals Figure 36 shows the pin numbering for the TTL I/O connection module. Pin 26 Pin 13 Pin 14 Pin 1 Figure 28. Pin numbering for TTL I/O connection module Table 24 lists the pinout for the TTL I/O connection module. Signal Name with the Signal Name with the MVS-8501, MVS-8511,...
  • Page 82 MVS-8500 Series Hardware Signal Name with the Signal Name with the MVS-8501, MVS-8511, MVS-8504, MS-8514, MVS-8500Le, and MVS-8504e, and MVS-8514e MVS-8511e Label TTL_BI_0 TTL_BI_0 TTL_BI_1 TTL_BI_1 TTL_BI_2 TTL_BI_2 TTL_BI_3 TTL_BI_3 TTL_BI_4 TTL_BI_4 TTL_BI_5 TTL_BI_5 TTL_BI_6 TTL_BI_6 TTL_BI_7 TTL_BI_7 Table 24. Pinout of TTL I/O connection module ( = Not present on MVS-8500Le) MVS-8500 Series Hardware Manual...
  • Page 83: Opto-Isolated I/O Connection Module

    Opto-Isolated I/O Connection Module The external opto-isolated I/O module, part number 800-5712-3, connects to the MDR20 I/O port of the MVS-8500 series using Cognex cable 300-0389 or 300-0399. The I/O module serves as an opto-isolated connection point for parallel I/O signal lines originating on the frame grabber.
  • Page 84 MVS-8500 Series Hardware Table 25 shows the pinout of cable 300-0389. Signal Name with the Signal Name with the MVS-8504, MS-8514, MVS-8501, MVS-8511, Pin on Pin on MVS-8504e, and MVS-8500Le, and DB-26M MDR20 MVS-8514e MVS-8511e TTL_BI_0 TTL_BI_0 TTL_BI_1 TTL_BI_1 TTL_BI_2 TTL_BI_2 TTL_BI_3 TTL_BI_3...
  • Page 85: Half Opto Cable From Mvs-8500 Series To Opto I/O Module

    Half Opto Cable from MVS-8500 Series to Opto I/O Module Cognex cable 300-0399 connects eight of the MVS-8500 series I/O lines to the opto-isolated I/O module, and brings the other eight lines out to a Phoenix 10-pin terminal strip. The MDR20 connector connects to the frame grabber; the DB-26M connects to the opto-isolated I/O module.
  • Page 86 MVS-8500 Series Hardware Table 26 shows the pinout of cable 300-0399. Signal, if enabled MVS-8504, MVS- 8501, 8514, 8511, MDR20 Signal name 8504e, & 8500Le & DB-26M Terminal at power-on 8514e 8511e strip pin TTL_BI_0 TTL_BI_1 TTL_BI_2 TTL_BI_3 TTL_BI_9 STROBE1 STROBE TTL_BI_11 STROBE2...
  • Page 87 MVS-8500 Series Hardware The terminal strip branch of cable 300-0399 has a 10-position Phoenix connector, with male screw terminal strip attached. Connect wires from your parallel I/O devices to the screw terminal strip. Figure 31 shows the pin numbering of the terminal strip. Cable connector face Screw terminal connector...
  • Page 88: Layout Of Opto-Isolated I/O Connection Module

    MVS-8500 Series Hardware Layout of Opto-Isolated I/O Connection Module Figure 32 shows the layout and major components of the opto-isolated I/O module. LEDs DB-26F connector Output terminals Ground screw Input terminals Figure 32. Parts layout of opto-isolated I/O module The DB-26F connector provides a connection from the MVS-8500 series through either the full opto or half opto cables.
  • Page 89: Specifications Of Opto-Isolated I/O Module

    MVS-8500 Series Hardware Specifications of Opto-Isolated I/O Module The following table lists the mechanical and electrical specifications for the opto-isolated I/O module: Specification Description Dimensions 4.75 in (width) X 3.25 in (depth) X 2.31 in (height) 1.2 cm (width) X 8.3 cm (depth) X 5.8 cm (height) Mounting DIN 3 rail mountable Operating Voltage...
  • Page 90: Opto-Isolated I/O Module Led Numbering

    MVS-8500 Series Hardware Opto-Isolated I/O Module LED Numbering The opto-isolated I/O module has silk-screened labels identifying the LEDs for each input and output plus/minus connection pair. The labels identify the connection points using zero-based numbers, IN 0 through IN 7, and OUT 0 through OUT 7. To map these labels to the signal lines coming from the MVS-8500 series frame grabber, see Opto-Isolated I/O Module Input Terminals on page 93 and Opto-Isolated I/O Module Output Terminals on page 96.
  • Page 91: Opto-Isolated I/O Module Wiring Methods

    MVS-8500 Series Hardware Opto-Isolated I/O Module Wiring Methods Figure 33 shows the methods for connecting input and output signal lines to the respective terminal plugs of the opto-isolated I/O module. Output Block Input Block +5 to +24 VDC Power supply –...
  • Page 92: Opto-Isolated I/O Module Circuit Logic

    MVS-8500 Series Hardware Opto-Isolated I/O Module Circuit Logic Figure 34 shows a typical input schematic to help you determine how to wire your input devices to the opto-isolated I/O module. IN + +5 V To the MVS-8500 or MVS-8500e Opto-isolator +5 V IN –...
  • Page 93: Opto-Isolated I/O Module Input Terminals

    MVS-8500 Series Hardware The following figure shows a typical output schematic to help you determine how to wire your output devices to the opto-isolated I/O module. +5 V +5 V MVS-8500 or Power up reset MVS-8500e output OUT n+ Opto-isolator OUT n–...
  • Page 94: Input Block Pinout With Full Opto Cable

    MVS-8500 Series Hardware Input Block Pinout with Full Opto Cable Table 28 lists the pinout for the input block of the opto-isolated I/O module when using the all opto option and cable 300-0389. Device Connection when using cable 300-0389 Signal from MVS-8500 With MVS-8504, 8514, With MVS-8501, 8511,...
  • Page 95: Input Block Pinout With Half Opto Cable

    MVS-8500 Series Hardware Input Block Pinout with Half Opto Cable Table 29 lists the pinout for the input block of the opto-isolated I/O module when using the half opto, half TTL option and cable 300-0399, connecting from the MVS-8500 series, except for the MVS-8500Le (none of the lines described in Table 29 are present on the MVS-8500Le).
  • Page 96: Opto-Isolated I/O Module Output Terminals

    MVS-8500 Series Hardware Opto-Isolated I/O Module Output Terminals Output Block Pinout with Full Opto Cable Table 30 lists the pinout for the output terminal block of the opto-isolated I/O module when using the all opto option and cable 300-0389. Device connection when using cable 300-0389 Signal from With MVS-8504, With MVS-8501,...
  • Page 97: Output Block Pinout With Half Opto Cable

    MVS-8500 Series Hardware Output Block Pinout with Half Opto Cable Table 31 lists the pinout for the output terminal block of the opto-isolated I/O module when using the half opto, half TTL option and cable 300-0399. Device connection when using cable 300-0399 With MVS-8504, MVS-8514, Signal from...
  • Page 98 MVS-8500 Series Hardware Figure 37 shows the pin numbering for the output terminal block of the opto-isolated I/O module. OUT 7+ OUT 7– OUT 0+ OUT 0– Figure 37. Pin numbering for output terminal block MVS-8500 Series Hardware Manual...
  • Page 99: Hirose Hr10 Connector Description

    MVS-8500 Series Hardware Hirose HR10 Connector Description The Hirose HR10 12-pin connector is used in many industrial camera and frame grabber products. The HR10 connector series has a push-pull locking mechanism and gold-plated contacts. The HR10A series is the same except for silver-plated contacts and an optional threaded coupling as an alternative to push-pull locking.
  • Page 100: Pin Numbering Of Hr10 Jacks And Plugs

    MVS-8500 Series Hardware Table 32 differentiates plugs, jacks, and receptacles. Characteristic Plug Jack Receptacle Has outer hood around pin cylinder May have pin insert (male pins) May have socket insert (female pins) Cable-mounted Panel-mounted Table 32. HR10 Plugs, Jacks, and Receptacles Note Plugs, jacks, and receptacles can ALL be either male or female.
  • Page 101 MVS-8500 Series Hardware Figure 39 shows the pin numbering for HR10-10P-12S plug on the 300-0406 monochrome/color breakout cable. This plug is used to connect the DC IN/VBS OUT connector on the Sony DXC-390 color camera. Figure 39. Hirose HR10-10P-12S plug pin numbering MVS-8500 Series Hardware Manual...
  • Page 102 MVS-8500 Series Hardware MVS-8500 Series Hardware Manual...
  • Page 103: Index

    23 camera, with cable 300-0406 70 hot plugging not supported 40, 41 AMD Athlon 20 must use Cognex cables 71 no PC power while connecting cameras and devices 26 same ground potential with external I/O module 43, 45...
  • Page 104 Index connecting opto-isolated devices 43, 44 parallel I/O devices 41 factory default TTL devices 42 settings for Sony XC-ES50 34 connector settings for Sony XC-ST50 36 DB-25 42 FCC class A 59 DB-26F 63, 67, 69 DC IN/SYNC 67 full opto cable 83 DC IN/VBS 31 fuses DC IN/VBS OUT 70...
  • Page 105 Index LED numbering part numbers on opto I/O module 90 300-0175 24 300-0176 32 LEDs on circuit board 54, 55 300-0230 66, 67, 68 line numbering 300-0232 66, 67 bidirectional TTL lines 75 300-0389 41, 43, 53, 73, 83, 84, 94, trigger and strobe lines 75 96, 97 when using 300-0406 cable 70...
  • Page 106 Index pinout Sony breakout cable’s power DXC-390 30, 31, 32, 40, 70 connector 68 XC-55 32, 33 cable 300-0389 84 XC-75 emulation 33 cable 300-0390 78 XC-ES50 33, 34 cable 300-0399 86 XC-HR50 35 camera input port 64 XC-HR57 35 Hirose connector 70 XC-HR58 35 opto I/O module input block with...
  • Page 107 Index trigger 41, 44, 45, 52, 53, 57, 71, 72, 73, VIDEO OUT connector 31 75, 76, 85, 94 immediate mode 53 trigger shutter 33, 35 XC-55 32, 33 bidirectional 43 bidirectional, circuit diagram 76 XC-75 emulation 33 cable 78 XC-HR50 35 no longer bidirectional 44, 45 XC-HR57 35...
  • Page 108 Index MVS-8500 Series Hardware Manual...

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