MHS Boilers VDY24/18 Installation And Operating Instructions Manual

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INSTALLATION AND OPERATING INSTRUCTIONS
Shown with
Log Set
VDY30D3R
Shown with
Log Set
VDY24/18D4
Natural Gas or Propane/LPG
Approved to ANSI Z21.60
This gas log set is to be installed only
in a solid-fuel burning fireplace with a
working flue constructed of noncom-
bustible material.
Shown with
Log Set
VDY24/18D2A
MODELS: VDY24/18 • VDY30
If the information in this manual is not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
• Immediately call your gas supplier from a neighbor's
• If you cannot reach your gas supplier, call the
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
READ AND SAVE THESE INSTRUCTIONS
Shown with
Log Set
VDY24/18D5
Control Type: Manual and Millivolt
WARNINGS
phone in your building.
phone. Follow the gas supplier's instructions.
fire department.

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  • Page 1 Shown with Log Set Log Set VDY24/18D2A VDY24/18D4 MODELS: VDY24/18 • VDY30 Natural Gas or Propane/LPG Control Type: Manual and Millivolt WARNINGS If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Important Safety Information ......3 Fireplace Draft Test ........23 Getting Started ..........4 Flame Appearance ........24 Product Specifications ........5 Operating Instructions ......... 25 For Your Safety Read Before Lighting ..25 Product/Features Specifications ....6 Manual Control Lighting Instructions ..
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION INSTALLER OWNER Please leave these instructions with the appliance. Please retain these instructions for future reference. IMPORTANT Read these instructions carefully before installing or trying to operate this gas log set. Any modification to this gas log set or its controls can be dangerous. Improper installation or use of the gas log set can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
  • Page 4: Getting Started

    GETTING STARTED MAkE SURE YOU HAVE RECEIVED ALL PARTS: Check your packing list to verify that all listed parts have been received. You should have the following: BURNER - GRATE ASSEMBLY 24/18, 30 • Burner and Grate Weldment Assembly • Lava Rocks (2) • Glowing Embers (Rock Wool) • Damper Clamp • Installation /Operating Instructions • Masonry Screws (2) • " Aluminum tube with " 90° elbow, " to " tube fitting CERAMIC FIBER OR REFRACTORY CEMENT LOGS 24/18, 30 • Individual Logs • Installation Instructions •...
  • Page 5: Product Specifications

    PRODUCT SPECIFICATIONS NATURAL GAS Manual Pressure Millivolt Pressure Regulator Pressure Setting: 4" w.c. Regulator Pressure Setting: 4 .0" w.c. Gas Inlet Pressure: Max. 10 1/2" w.c. Gas Inlet Pressure: Max. 10 1/2" w. c. • Min. 6" w.c. Min. 6" w.c. Model Number Pilot Control Type Gas Rate Min BTU/Hr VDY24/18NMP Manual (Thermocouple) 50,000 VDY24/18NVP Millivolt (Thermopile) 50,000 VDY30NMP Manual (Thermocouple) 65,000 VDY30NVP Millivolt (Thermopile) 65,000 PROPANE/LPG...
  • Page 6: Product/Features Specifications

    If negative pressure in the home prevents having Chimney a positive draft contact your dealer. Height VDY24/18 VDY30 51 sq in 64 sq in 51 sq in 64 sq in 51 sq in...
  • Page 7: Placement In A Fireplace With A Restrictive Barrier

    PLACEMENT IN A FIREPLACE WITH A RESTRICTIVE BARRIER IMPORTANT INFORMATION FOR THE INSTALLATION OF THIS GAS LOG SET The following are guidelines for placing a gas log set in a fireplace that has a restrictive barrier along the bottom front open- ing of the fireplace. Some examples of barriers are glass/screen door frames and sunken/recessed fireplaces. Height of Restriction (X) Minimum Depth of Fireplace/Firebox No restriction " 0 to 3" 15" Greater than 3" ANY BARRIeR GReATeR THAN THRee INCHeS (3") PLACeD IN FRoNT oF THe GAS LoG SeT IS NoT ReCoMMeNDeD BY THe MANUFACTUReR.
  • Page 8: Installation

    INSTALLATION PLACING AND SECURING APPLIANCE You must secure the gas log heater to the fireplace floor. Properly securing the grate prevents movement of the entire unit when you adjust the controls. Grate movement could cause a gas leak. ASSEMBLY PROCEDURE 1. Center the gas log unit in the fireplace or firebox. Make certain the front feet of the grate sit inside the front edge of the fireplace or firebox.
  • Page 9: Connecting The Gas

    CONNECTING THE GAS A qualified gas appliance installer must connect the appliance to the gas supply. Consult all local codes before installation. Use new black iron pipe, steel pipe, copper tubing, or internally tinned copper tubing. Copper or internally tinned copper tubing can only be used according to the National Fuel Gas Code, section 2.6.3, providing gas meets sulfide limits, and where permitted by local codes.
  • Page 10 CONNECTING THE GAS The heater gas inlet connection is 3/8" NPT at the regulator, inlet on the right side facing the gas log. If a left side connection is required, the connecting pipe may be led under the rear of the gas logs or behind the grate for connection to the inlet. NOTE: The millivolt valve has an internal regulator, thus the incoming gas line connects directly to the valve. Test all gas joints from the gas meter to the appliance regulator for leaks using a gas analyzer or soap and water solution after completing connection. DO NOT USE AN OPEN FLAME. Check the gas pressure with the appliance burning. MANUAL CONTROL (Figure 6) The pressure regulator is preset and locked to discourage tampering. If the pressure is not as specified, replace with the correct part from the parts list in this manual.
  • Page 11: Electrical Wiring (Millivolt)

    ELECTRICAL WIRING (MILLIVOLT) Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. THTP Millivolt Pilot Valve Switch optional Wall Switch or Remote Receiver Figure 8 - wiring Diagram The Millivolt (thermopile) is a self powered combination gas control that does not require 110VAC to operate. See Figure 8 and installation instructions provided with optional wall switch or remote control for wiring instructions. A maximum length of 15 feet of 18awg two conductor wire is to be used for wall switch. Note switches must be suitable for millivolt operation.
  • Page 12: Log Placement

    LOG PLACEMENT LOG PLACEMENT IMPORTANT: Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water. DUzY II VDY24/18D2A LOG INSTALLATION SEQUENCE: 1. Install the rear log (#1) on the two locating pins of base.
  • Page 13: Log Installation

    LOG PLACEMENT DUzY II VDY30D2A LOG INSTALLATION Locator Pins SEQUENCE: 1. Install the rear log (#1) on the two locating pins of base. See Figure 14. Visually check to verify the log is securely placed on the pins and in contact with the grate. See Figure 2. Install the right log (#2) on top of the control cover. Slide the log back until touching the rear log (#1). Visually check to verify the log is resting on the grate and control cover. See Figure 16. 3. Install the left log (#3) with its bottom groove resting on the Control right side of the grate bar. Slide the log back until touching Cover the rear log (#1). Visually check to verify the log is resting Figure 14 - base on the grate. See Figure 17. 4. Install the top log (#4) with the base sitting on the rear log (#1) and the top sitting on log (#4). Visually check to verify the log is resting on the rear log (#1) and left log (#3). See Figure 18.
  • Page 14: Vdy24/18D3R Log Installation

    LOG PLACEMENT VDY24/18D3R LOG INSTALLATION Pins SEQUENCE: 1. Line up pins on bottom of Rear Log #1 with pins on grate bar and place on grate. See Figures 19 and 20. 2. Place Front Left Log #2 on left front of grate bar lining up cutout in bottom of log with grate bar. See Figure 21. 3. Place Front Right Log #3 on right front of grate bar lining up cutout in bottom of log with grate bar. Make sure Log #3 touches Log #1. See Figure 22. 4. Place back end Top Middle Log #4 on Log #1. Press the side of Log #4 up against raised area of Log #1. Line up Control notch in front end of #4 with grate bar. See Figure 23. Cover Figure 19 - base Front Left Log (#2) Rear Log Cutout (#1)
  • Page 15 LOG PLACEMENT VDY24/18D3R LOG INSTALLATION SEQUENCE (Continued) 5. Rest Top Right Log #5 on Log #3. See Figure 24. 6. Line up Top Left Log #6 with notches on Log #2 and Log #4. See Figure 25. Top Right Log (#5) Top Left Log (#6) Figure 24 - Placing Top Right Log (#5) Figure 25 - Placing Top Left Log (#6) VDY30D3R LOG INSTALLATION SEQUENCE: 1. Line up pins on bottom of Rear Log #1 with pins on grate bar and place on grate. See Figures 26 and 27.
  • Page 16 LOG PLACEMENT VDY30D3R LOG INSTALLATION SEQUENCE (Continued) 2. Place Front Left Log #2 on left front of grate bar lining up cutout in bottom of log with grate bar. See Figure 28. Front Left Log (#2) 3. Place Front Right Log #3 on right front of grate bar lining up cutout in bottom of log with grate bar. Make sure Log #3 touches Log #1. See Figure 29. 4. Place back end Top Middle Log #4 on Log #1. Press the side of Log #4 up against raised area of Log #1. Line up notch in front end of #4 with grate bar. See Figure 30. 5. Rest Top Right Log #5 on Log #3. See Figure 31. 6. Line up Top Left Log #6 with notches on Log #2 and Log #4. See Figure 32. Figure 28 - Placing Front Left Log (#2) Top Mid Log (#4) Front Right Log (#3) Figure 29 - Placing Front Right Log (#3)
  • Page 17: Vdy24/18D4 Log Installation

    LOG PLACEMENT VDY24/18D4 LOG INSTALLATION SEQUENCE: Bottom Front Log (#2) 1. Place Bottom Front Log (#2) on front of grate. See Figure 33. 2. Place Back Log (#1) on back of grate lining up two (2) pins on grate with holes in bottom of log. See Figures 34 and 35. 3. Place Left Top Log (#3) on left end of Bottom Front and Back Logs. See Figure 36. 4. Place Center Crossover Log (#4) across middle of Bottom Front and Back Logs. See Figure 37. Figure 33 - Placing Front Log (#2) 5. Place Left Top Crossover Log (#5) up against Left Top Log. See Figure 38.
  • Page 18: Vdy30D4 Log Installation

    LOG PLACEMENT VDY30D4 LOG INSTALLATION SEQUENCE: Bottom Front Log (#2) 1. Place Bottom Front Log (#2) on front of grate. See Figure 40. 2. Place Back Log (#1) on back of base lining up two (2) pins on base with holes in bottom of log. See Figures 41 and 42. 3. Place Left Top Log (#3) on left end of Bottom Front and Back Logs. See Figure 43. Figure 40 - Placing Front Log (#2) 4. Place Center Crossover Log (#4) across middle of Bottom Front and Back Locator Pins Logs. See Figure 44. 5. Place Left Top Crossover Log (#5) up against Left Top Log. See Figure 45.
  • Page 19 LOG PLACEMENT Locator Pins DUzY5 LOG VDY24/18D5 INSTALLATION SEQUENCE: 1. Place Back Log (#1) on back of base lining up two (2) pins on base with holes in bottom of log. See Figures 48 and 49. 2. Placed Bottom Right Log (#2) on right side of grate. See Figure 50. 3. Place Bottom Left Log (#3) on left side of grate. See Figure 51. 4. Place one end of Middle Left Log (#4) on Bottom Left Log. Rest other end of Middle Left Log (#4) behind Middle Right Log. See Figure 52. Figure 48 - base Back Log (#1) Bottom Right Log (#2) Figure 50 - Placing bottom Right Log (#2) Figure 49 - Placing back Log (#1) Middle Left Log (#4)
  • Page 20 LOG PLACEMENT DUzY5 LOG VDY24/18D5 INSTALLATION SEQUENCE (continued): 5. Place Middle Right Log (#5) on top of Bottom Right Log. See Figure 53. 6. Rest Top Right Log (#6) on Back Log and Bottom Right Log. See Figure 54. 7. Place Top Left Log (#7) on Bottom Left Log. See Figure 55. 8. Place Front Middle Log (#8) between the first and second prongs. See Figure 56. Top Right Log (#6) Middle Right Log (#5) Figure 53 - Placing Middle Right Log (#5) Figure 54 - Placing Top Right Log (#6) First Prong Second...
  • Page 21: Duzy 5 Log Vdy24/18D5 Log Installation . 19 30Vdyd5 And Vdy30D5 Log Installation

    LOG PLACEMENT VDY30D5 LOG INSTALLATION SEQUENCE: 1. Place Back Log (#1) on back of base lining up two (2) pins Locator on base with holes in bottom of log. See Figures 57 and Pins 2. Place Bottom Right Log (#2) on right side of grate in front of back log. See Figure 59. 3. Place Bottom Left Log (#3) on left side of grate in front of back log. See Figure 60. 4. Place Middle Left Log (#4) on top of bottom left log. See Figure 61. Figure 57 - base Bottom Right Log (#2) Back Log (#1) Figure 58 - Placing back Log (#1) Figure 59 - Placing bottom Right Log (#2) Middle Left Log (#4) Bottom Left Log (#3)
  • Page 22 LOG PLACEMENT VDY30D5 LOG INSTALLATION SEQUENCE (Continued) 5. Place Middle Right Log (#5) on top of bottom right log. See Figure 62. 6. Place Top Right Log (#6) on middle right log and back log. See Figure 63. 7. Place Top Left Log (#7) on bottom left log and middle left log. See Figure 64. 8. Place Middle Front Log (#8) between second and third grate bars. See Figure 65. Middle Right Log (#5) Top Right Log (#6) Figure 62 - Placing Middle Right Log (#5) Figure 63 - Placing Top Right Log (#6) Middle Front Log (#8) Top Left Log (#7) Figure 64 - Placing Middle Right Log (#7)
  • Page 23: Installation

    FIREPLACE DRAFT TEST PLACEMENT OF THE GLOWING EMBERS Cover the burner pan with glowing embers (rock wool) provided. Tear pieces approximately " in size (roughly the size of a nickel) and cover the burner evenly. DO NOT… 1. Pile the rock wool too thickly on pan. 2. Place rock wool higher than the top of the front grate bar. 3. Cover the pilot with rock wool. PLACEMENT OF DECORATIVE VOLCANIC ROCk Sprinkle volcanic rock in front of front glowing embers and to both sides. DO NOT SPRINkLE ON BURNERS, PILOT OR LOGS. IMPORTANT: FIREPLACE DRAFT TEST DURINg INITIAL INSTALLATION It is critical to verify that your chimney is drafting properly because the fireplace and gas logs function as a system.
  • Page 24: Flame Appearance

    FLAME APPEARANCE CHECkING BURNER FLAMES In normal operation at full rate after approximately 15 minutes, the following flame appearance should be observed. Rear flame should be yellow and extend vertically. Maximize spacing on top logs. Burner flame should become yellow as they contact embers on the face of the log. The log face will glow a bright reddish orange. ember bed should be yellow/orange glow.
  • Page 25: Operating Instructions

    OPERATING INSTRUCTIONS SAFETY INSTRUCTION FOR MANUAL AND MILLIVOLT CONTROL WITH PILOT FOR YOUR SAFETY READ BEFORE LIGHTING A. This appliance is equipped with an ignition device which automatically lights the pilot. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: • Do not attempt to light any appliance. If you do not follow these instruction • Do not touch any electric switch; do not use exactly, a fire or explosion may result any phone in your building.
  • Page 26: Millivolt Control Lighting Instructions

    OPERATING INSTRUCTIONS MILLIVOLT CONTROL LIGHTING INSTRUCTIONS 1. STOP! Read the safety information label. 2. Make sure the manual shutoff valve is fully open. 3. This gas log set is equipped with an ignition device (piezo) which automatically lights the pilot. If piezo ignitor does not light the pilot, see instructions for Match Lighting below. 4. Turn gas control knob clockwise to the “OFF” position, and turn ON/OFF switch to “OFF” position. 5. Wait (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information label. If you don't smell gas, go to next step. 6. From “OFF” position, turn the gas control knob counterclockwise to “ ” position. Push in control knob for 5 seconds. 7. With the control knob pushed in, push in and release the piezo ignitor button to light the pilot. 8. Continue pushing the control knob in for a further 60 seconds to prevent the flame detector from shutting off the gas while the probe is warming up. Release the control knob.
  • Page 27: Optional Remote Receiver (Millivolt)

    OPTIONAL REMOTE RECEIVER (MILLIVOLT) REMOTE RECEIVER INSTALLATION DO NOT PLACE THE REMOTE IN THE FIREPLACE IF ANY OF THE FOLLOWING CONDITIONS APPLY: • The floor of the fireplace is recessed below the fireplace opening. See Warnings on Page 7. • The fireplace has glass doors which when open reduces the opening width to 1 " or more below the stated minimum dimensions within the homeowner’s manual. • The floor of the fireplace is sheet metal without a brick covering. • The remote receiver is attached but does not physically fit inside the fireplace with 2" clearance to the side wall. INSTALLING REMOTE RECEIVER Connect wires according to remote receiver instructions. The female terminals should be connected to factory attached male terminals which are located on right hand side of the burner. See Figure 74.
  • Page 28: Cleaning And Servicing

    CLEANING AND SERVICING Turn off gas logs and allow to cool before cleaning. Disconnect electrical power if applicable before cleaning or servicing. Remove logs, handling carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water. See manual for correct log placement. PERIODIC CLEANING - SEE PARTS DIAGRAM FOR LOCATION OF ITEMS DISCUSSED BELOW. • Do not use cleaning fluid to clean logs or any part of gas logs. • Logs - brush with soft bristle brush or vacuum with brush attachment. • Vacuum loose particles and dust from the control and grate weldment.
  • Page 29: Illustrated Parts List

    ILLUSTRATED PARTS LIST DUzY (II) LOGS SERIES DUzY (III) LOGS SERIES Item Description Qty. VDY24/18D2 VDY30D2 Item Description Qty. VDY24/18D3R VDY30D3R Rear Log 32D0400 32D0410 Rear Log 32D2118 32D2124 Right Log 32D0401 32D0411 Front Left Log 32D2117 32D2123 Left Log 32D0402 32D0412 Front Right Log...
  • Page 30 ILLUSTRATED PARTS LIST DUzY (IV) LOGS SERIES Item Description VDY24/18D4 VDY30D4 Back Log 32D3101 32D3111 Bottom Front Log 32D3102 32D3112 Top Left Log 32D3103 32D3113 Center Crossover Log 32D3104 32D3114 Left Top Crossover Log 32D3105 32D3115 Right Top Log 32D3106 32D3116 Small Front Log —...
  • Page 31 ILLUSTRATED PARTS LIST DUzY (V) LOGS SERIES Item Description VDY24/18D5 Back Log 32D3121 Bottom Right Log 32D3122 Bottom Left Log 32D3123 Middle Left Log 32D3124 Middle Right Log 32D3125 Top Right Log 32D3126 Top Left Log 32D3127 Front Middle Log 32D3128 DUzY (V) LOGS SERIES Item Description...
  • Page 32 ILLUSTRATED PARTS LIST 24/18 Model Item Description VDY24/18 VDY24/18 VDY24/18 VDY24/18 Main Injector 32D0100 32D0118 32D0100 32D0507 Control Knob 27D0602 27D0602 18D0603 18D0603 Manual Control Valve 27D8951 27D8951 with Pilot Millivolt Control Valve 27D8006 27D8005 with Pilot Pilot 27D8972 27D8971...
  • Page 33: Troubleshooting

    TROUBLESHOOTING Turn appliance OFF and allow to cool before servicing. Only a qualified service person should service and repair the heater. Note: All troubleshooting items are listed in order of operation. OBSERVED PROBLEM POSSIBLE CAUSE REMEDY When ignitor button is 1. Ignitor electrode positioned wrong.
  • Page 34 TROUBLESHOOTING OBSERVED PROBLEM POSSIBLE CAUSE REMEDY One or both burners do not 1. Burner orifice is clogged or damaged. 1. Clean burner or replace burner orifice. light after pilot is lit. 2. Burner is damaged. 2. Replace burner orifice. 3. Gas regulator defective. 3. Contact qualified service person. Burner backfires during 1. Manifold pressure is too low. 1. Contact local gas company. combustion. 2. Burner orifice is clogged. 2. Clean burner or replace burner orifice. Slight smoke or odor during 1. Burner orifice is clogged or damaged.
  • Page 35: Massachusetts Requirements

    Massachusetts Residents Only — Please read and follow these special requirements 2. Approved Carbon Monoxide Detectors. Each carbon monoxide NOTE REGARDING VENTED PRODUCTS detector as required in accordance with the above provisions shall This product must be installed by a licensed plumber or gas fitter comply with NFPA 720 and be ANSI/UL 2034 listed and IAS when installed within the Commonwealth of Massachusetts. certified. Any residence with a direct vent product must have a CO detector 3. Signage. A metal or plastic identification plate shall be installed in the residence.
  • Page 36: Warranty

    LIMITED LIFETIME WARRANTY POLICY LIFETIME WARRANTY The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners. FIVE YEAR WARRANTY The following components are warranted for 5 years to the original owner, subject of proof of purchase: Ceramic Fiber Logs, Catalytic Filter and Aluminized Burners. BASIC WARRANTY MHS warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by MHS in the appliance are found to be defective in materials or workmanship, MHS will, at its option, replace or repair the defective components at no charge to the original owner. MHS will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from the date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase. This Limited Warranty will be void if the appliance is not installed by a qualified installer in accordance with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) fire- box/burner assembly damage by accident, neglect, misuse, abuse, alteration, negligence of others, including the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed by an au- thorized service representative. This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. MHS does not assume for it any other obligations or liability in connection with the sale or use of the appliance. In states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damages, those limitations of exclusions may not apply to you. You may also have additional rights not covered in this Limited Warranty. MHS reserves the right to investigate any and all claims against the Limited Warranty and decide upon method of settlement. For information about this warranty, contact: Technical Services 149 Cleveland Drive Paris, kentucky 40361 March 2007 32D1999 •...

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