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Summary of Contents for Gearmore XB48
- Page 1 ROTARY TILLER Assembly, Operation, Service & Parts Manual Model XB48 April 2005 Form: XBTiller.PM7...
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Page 2: Table Of Contents
TABLE OF CONTENTS Introduction ....................... 1 Welcome ....................1 Safety ......................... 2 Safety Alert Symbols ................2 Training ....................3 Equipment Safety Guidelines ............. 4 Operational Safety ................5-6 Starting and Stopping Safety .............. 7 Transport Safety ................... 8 Safety Sign Locations ..............9-11 Assembly Instructions .................. -
Page 3: Introduction
INTRODUCTION We welcome you as a new owner of a Gearmore Rotary Tiller. Please read the following instructions and refer to them when required. This manual contains valuable information about your Tiller. It has been carefully prepared to give you helpful suggestions for operating, adjustments, servicing, and ordering repair parts. -
Page 4: Safety
SAFETY SAFETY ALERT SYMBOL Read and follow the instructions in this manual and especially in the This Safety Alert symbol means Safety Section. Failure to do so can ATTENTION! BECOME result in serious injury or death. ALERT! YOUR SAFETY IS INVOLVED! Take note! this Safety Alert Symbol found throughout this... -
Page 5: Training
SAFETY TRAINING Safety is a primary concern in the design and manufacturing of our product. Unfortunately, our efforts to provide safe equipment can be wiped out by a single careless act of an operator or bystander. In addition to the design and configuration of equipment, hazard control and accident pre- vention are dependent upon the awareness, concern, prudence and proper training of per- sonnel involved in the operation, transport, maintenance and storage of this equipment. -
Page 6: Equipment Safety Guidelines
SAFETY EQUIPMENT SAFETY GUIDELINES Safety of the operator and bystanders is one of the main concerns in designing and developing a tiller. However, every year accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions and insist those working with you, or for you, follow them. -
Page 7: Operational Safety
SAFETY OPERATIONAL SAFETY The use of this equipment is subject to certain hazards that cannot be protected against by the mechani- cal means or product design. All operators of this equipment must read and understand this entire manual, paying particular attention to safety and operating instructions, prior to using. If there is some- thing in this manual you do not understand, ask your supervisor, or your dealer, to explain it to you. - Page 8 SAFETY OPERATIONAL SAFETY Do not reach or place any part of your body under equipment until it is blocked securely. Do not allow riders on the rotary tiller or tractor at anytime. There is no safe place for any riders. Do not operate unless all personnel, livestock, and pets are several hundred feet away to prevent injury by thrown objects.
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Page 9: Starting And Stopping Safety
SAFETY STARTING AND STOPPING SAFETY Check the tractor master shield over the PTO stub shaft. Make sure it is in good condition and fastened securely to the tractor. Purchase a new shield if old shield is damaged or missing. All tractors that are not equipped with a "live" power take-off (PTO) need to be equipped with an over-running PTO clutch. -
Page 10: Transport Safety
SAFETY TRANSPORT SAFETY Comply with state and local laws governing highway safety and movement of farm machinery on public roads. The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all lighting and marking requirements. -
Page 11: Safety Sign Locations
The numbers represent the safety decals on the following pages. REMEMBER: If safety signs have been damaged, removed, become illegible or parts have been replaced without signs, new safety signs must be applied. New safety signs are available from your authorized dealer or Gearmore. - Page 12 SAFETY SAFETY SIGN LOCATIONS Safety Sign No. 1 Safety Sign No. 3 Safety Sign No. 2...
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Page 13: Safety Sign Locations
SAFETY SAFETY SIGN LOCATIONS Safety Sign No. 4 Safety Sign No. 7 Safety Sign No. 6 Safety Sign No. 8... -
Page 14: Assembly Instructions
XB ROTARY TILLER ASSEMBLY ASSEMBLY INSTRUCTIONS STEP 1: With rotary tiller still in crate, lay flat on a level surface. Cut banding straps on the two (2) upright crate posts. STEP 2: Remove the top and upper side sections of the crate, leaving the rotary tiller resting on the bottom section. -
Page 15: Before Putting Tiller Into Service
XB ROTARY TILLER ASSEMBLY BEFORE PUTTING ROTARY TILLER INTO SERVICE IMPORTANT - INSTRUCTIONS PRIOR TO START UP SHIPPED WITHOUT OIL IN GEARBOXES AND WITHOUT GREASE IN GREASE FITTINGS. UNIT MUST BE SERVICED BEFORE USING. Fill gearbox using gear oil (type SAE-EP-80W 90). For all grease fittings use TYPE/grade II tube grease. - Page 16 XB ROTARY TILLER ASSEMBLY Replace and tighten the oil plug and clean STEP 4: away any excess oil. Remove oil plug located at top of side STEP 5: gearbox (See Fig. D, ref. A), there is a sight glass located in the side of the side gearbox (Fig.
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Page 17: Preparation
PREPARATION Never operate the tractor and tiller until you have read and completely understand this manual, the Tractor Operator's Manual, and each of the safety messages found on the safety signs on the tractor and tiller. Personal protection equipment including hardhat, safety glasses, safety shoes, and gloves are recommended during assembly, installation, operation, adjustment, maintenance, repairing, removal, or moving the implement. -
Page 18: Attaching To Tractor
ATTACHING TO TRACTOR WARNING Never stand between tractor and rotary tiller while backing up tractor to the hitch Attach to tractor's Cat. I, 3-point hitch as described in the Tractor's Operator's Manual. STEP 1: Determine if the PTO shaft needs to be shortened. STEP 2: NOTE: Due to the many variations in the tractor hitch points and distances between equipment gearbox input shaft and tractor PTO output shafts, some combinations may... - Page 19 If PTO shaft has been marked for cutting the overlap is the distance measured between the two marks. If the PTO shaft has less than a 6" overlap, DO NOT USE. Contact your authorized Gearmore dealer. If the PTO shaft length is too long, go to SIZING PTO SHAFT Pg. 18.
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Page 20: Sizing Pto Shaft
SIZING PTO SHAFT STEP 1: Cutting the PTO shaft to length. NOTE: Be sure to cut equal lengths of each PTO shaft section. Clamp end of PTO shaft in a vice and cut off shield where marked. (Fig. 1-A & 1-B) Figure 1-A STEP 2: Using cut section of the shield as a... -
Page 21: Operating Instructions
OPERATING INSTRUCTIONS WARNING If tiller is raised up so that PTO shaft is at an angle sharper than 35 degrees, PTO must be STOPPED! Before each use, perform the maintenance described in Maintenance Section (pg. 20). STEP 1: Read, understand, and follow the information on safety training, preparation, starting STEP 2: and stopping safety, operational safety, and transport safety warning sections of this manual. -
Page 22: Maintenance
MAINTENANCE Periodically check and maintain proper gear oil level. Every 8 hours grease (1) "outboard hub", (2) PTO shaft universal joints, (3) PTO shaft safety shield and (4) PTO telescoping surface. NOTE: Use only a grade Type II tube grease. NOTE: Do not grease the slip clutch assembly. -
Page 23: Maintenance Safety
MAINTENANCE SAFETY OOD MAINTENANCE IS YOUR RESPONSIBILITY OOR MAINTENANCE IS AN INVITATION TO TROUBLE Follow good shop practices: √ Keep service area clean and dry. √ Be sure electrical outlets and tools are properly grounded. √ Use adequate light for the job at hand. Make sure there is plenty of ventilation. -
Page 24: Storage Safety
STORAGE SAFETY Following operation, or when unhooking the tiller, stop the tractor, set the brakes, disengage the PTO, shut off the engine and remove the ignition keys. Store the unit in an area away from human activity. Store the unit in a dry environment. Do not park equipment where it can be exposed to direct contact to livestock for long periods of time. -
Page 25: Tiller Assembly
TILLER ASSEMBLY... -
Page 26: Side Gearbox Assembly
TILLER ASSEMBLY REF # QTY. PART NO. DESCRIPTION 904010 Lift Arm Brace 904002 Lift Arm L.H. 904005 Lift Arm R.H. 504200 Tail Rod Assembly 504201 Cover Assembly Kit 504202 Lift Arm Spacer Kit 504204 Tine Package (1 R.H. & 1 L.H.) w/Bolts 504205 Tine Package (3 R.H. - Page 27 SIDE GEARBOX 904200 ASSEMBLY...
- Page 28 SIDE GEARBOX 904200 ASSEMBLY REF # QTY. PART NO. DESCRIPTION 504210 Bolt M-8-20 (Pkg. of 13) 904034 Driving Gear Z13 904029 Retaining Ring 35mm 904044 Chain Adjust Spring 904054 Chain Adjuster 904043 Chain ASA 60 HE 46MG 904058 Driven Gear Z19 904057 Shim 904019...
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Page 29: Top Gearbox Assembly
TOP GEARBOX ASSEMBLY 904100... - Page 30 TOP GEARBOX ASSEMBLY 904100 REF # QTY. PART NO. DESCRIPTION 504211 Bearing Pkg. (1 ea. Seal, 6007 Bearing, & Retaining Ring 62mm) 904018 Input Shaft 904019 Retaining Ring 30mm 904021 Oil Plug/Gauge 904023 Housing 504212 Bearing Pkg. (1 ea. 30305 Bearing, Retaining Ring, &...
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Page 31: Driveline Assembly
DRIVELINE ASSEMBLY 22" PTO 147122 REF # QTY. PART NO. DESCRIPTION 124310 Series 14 Safety Shield 170120 Roll Pin 151045 Male Tube End Yoke 151050 Female Tube End Yoke 151035 Tractor End Yoke 151090 Inner Tube 14 Series 151091 Outer Tube 14 Series 170015 Cross Kit #4 170110... -
Page 32: Limited Warranty
Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid.
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