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ROTARY
TILLER
"B" SERIES
Operation, Service
& Parts Manual
June 2006
FORM: BTillerBook.QXD

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Summary of Contents for Gearmore B SERIES

  • Page 1 ROTARY TILLER "B" SERIES Operation, Service & Parts Manual June 2006 FORM: BTillerBook.QXD...
  • Page 2 No part of this manual shall be reproduced, copied or disseminated by any means, without manufacturer prior authorization in writing. manufacturer reserves the right to make any necessary changes without giving prior notice, in order to optimize the quality and safety features and does not commit itself to updating this manual every time a change is made.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS INDEX GENERAL INFORMATION Symbols ....... . .Page 1 Safety labels .
  • Page 4: General Information

    GENERAL INFORMATION GENERAL INFORMATION SYMBOLS This booklet contains three "safety pictograms" which highlight the relevant danger levels or important information: It draws the operator's attention to special situations which may jeopardize people's safety. It draws the attention to situations which unfavorably affect the machine efficiency, but not people's safety.
  • Page 5: Safety Labels

    Failure to comply with these warnings may result in severe injuries or even death. Make sure that the labels are always present and legible; should this not be the case, contact your nearest Gearmore dealer to request replacements Page 2...
  • Page 6: Technical Data

    TECHNICAL DATA TECHNICAL DATA Weight Working Depth Tilling Width Side Drive Blades (Approx.) (Max) Blades Model (Qty) Blades/ Inches Inches Chain Gear Shape /flange 15-35 130 290 Curved 15-35 145 323 Curved 15-35 175 389 Curved 15-35 185 411 Curved Page 3...
  • Page 7: Main Parts Terminology

    MAIN PARTS TERMINOLOGY MAIN PARTS TERMINOLOGY Main Frame Lower Hitch Brackets Top Link Bracket PTO Guard Top Mast Rotor Tines Skids Transmission case Rear Board When asking for information or technical service, always specify the machine type and width. Page 4...
  • Page 8: Identification Plate

    INFORMATION IDENTIFICATION PLATE An identification plate is placed on each tiller and is structured as follows: Serial number (sample): RECOMMENDED USE The tillers described in this instruction and maintenance manual, have been designed explic- itly to till the land. Any other use jeopardizes the operator's safety and the machine integrity. INAPPROPRIATE USE The tillers shall not be used as follows: Connected to vehicles which do not have a suitable power or weight.
  • Page 9: Safety

    SAFETY SAFETY IN THE WORKPLACE Most of the accidents, which occur while the operator is using the machine or the equipment or carrying out maintenance and repair activities, are caused by the non-compliance with the main safety requirements. Therefore the potential risks must be fully understood and special attention must be paid to the activity which is being executed.
  • Page 10: Preparation

    PREPARATION Prepare the work: Do not drink alcohol, take drugs, or any other substances which may affect the your ability to use the equipment before or when working. Make sure that there is sufficient fuel in the tractor to prevent the machine from stopping during work.
  • Page 11: Set Up

    SET-UP ATTACHMENT TO THE TRACTOR Carefully read this instruction manual and the manuals of the tractor and PTO shaft manufac- turer. All tillers are built to be attached to any tractor equipped with a three point hitch of the correct category and with suitable ball ends. Before attaching the equipment to the tractor, make sure that the ground is smooth and flat and that nobody is standing between the tractor and the tiller;...
  • Page 12: Pto Shaft Connection

    SET-UP PTO SHAFT CONNECTION Before installing the PTO shaft make sure that the RPM rating and the direction of rotation match those of the tractor. Carefully read the PTO shaft and tractor instructions. Furthermore, accurately read the instructions of the manufacturer of the PTO shaft and of the tractor.
  • Page 13: Leveling Board Adjustment

    SET-UP picture 5 LEVELING BOARD ADJUSTMENT The height of the rear leveling board can be adjusted, making the ground more compact and smooth. Release the chain A from the bracket B (picture 5), and re-engage it according to the desired working height. These activities must be carried out with the engine off, the power take off disengaged and the hand brake applied.
  • Page 14: 3-Point Hitch Assembly

    SET-UP ASSEMBLING B SERIES 3-POINT HITCH STEP 1: Install the top mast to the tiller main frame as shown. STEP 2: Install the top link bracket to the top mast with the hole in the highest position as shown. STEP 3: Install the bottom link brackets with the holes facing down.
  • Page 15: Maintenance

    MAINTENANCE ROAD TRANSPORT With reference to road transport, follow local traffic regulations. SHUT DOWN The following activities are recommended if the tiller will not be used for a long period of time: Clean and dry the equipment. Inspect the equipment and replace the damaged or worn parts if necessary. Tighten all the screws and nuts.
  • Page 16: Blades Replacement

    MAINTENANCE picture 8 picture 7 picture 9 Normal Spring Tension of Slip Clutch The old oil must be disposed of in compliance with the local laws where these activities are carried out; do not spill or dispose of waste oil on the ground. The maintenance activities must be carried out with the engine off, the power take off disengaged, the parking brake engaged, and the equipment placed on the ground.
  • Page 17: Spare Parts

    SPARE PARTS Before replacing the blades, turn the tractor engine off, pull the parking brake, disengage the power take off, raise the tiller using the tractor lift, and install supports to prevent accidental dropping of the machine. Pay special attention to the bolts A on the blades (picture 10): the screw head must be placed on the blade side, with the washer and the nut on the flange side, so that the bolts cannot loosen while the equipment is being used.
  • Page 18: Tiller Parts Breakdown

    "B" TILLER ASSEMBLY Page 15...
  • Page 19: Tiller Parts List

    TILLER ASSEMBLY REF# QTY. PART NO. DESCRIPTION 4001330 Top Mast 31512030 Bolt UNI 5739 M12 x 30 8.8 34100012 Nut UNI 5587 M12 34121012 Washer UNI 1751 M12 4301589 Pin, Top Hitch (Cat. 1) 6351004 Cotter Pin 6320035 Circlip External 4701359 Gear Z11 6307-2RS...
  • Page 20 TILLER ASSEMBLY REF# QTY. PART NO. DESCRIPTION 4001278 Lower Hitch Clevis 4236115 4201202 "U" Bolt 4011237 Rotor B100 4011239 Rotor B120 4011241 Rotor B140 4011242 Rotor B150 4001303 Frame B100 4001305 Frame B120 4001307 Frame B140 4001308 Frame B150 34100008 Nut UNI 5587 M8 34106008 Stop Nut M8 x 1.25 DIN 982 6S...
  • Page 21 DECAL CHART NUMBER OF TINES QTY. PART NO. DECAL DESCRIPTION NUMBER OF MODEL NO. BOLTS & NUTS R.H. L.H. 4781001 "Danger" (PTO) B100 4781002 "Danger" (avoid injury) B120 4781006 "Warning" (rotating knives) B140 4781350 "Gearmore" B150 4781351 "Series B" Page 18...
  • Page 22: Driveline Assembly

    DRIVESHAFT ASSEMBLY REF# QTY. PART NO. DESCRIPTION 1581037 Push Pin Kit 1004020 Cross Assembly 1704027 Outer Tube Yoke 6330860 Roll Pin 8 x 60 1524036 Outer Tube 1525036 Inner Tube 1704029 Inner Tube Yoke 1334030 Clutch 2 Friction Discs 6330855 Roll Pin 8 x 55 (Inner Tube) 1784210 Tube Bearing (Outer Tube)
  • Page 23: Slip Clutch Assembly

    SLIP CLUTCH ASSEMBLY REF# QTY. PART NO. DESCRIPTION 6411010 Scrw Nut M10 1215012 Spring 1704021 Flange With Yoke 1704017 Bushing 1804000 Friction Disc 6410112 Screw Nut M12 6412112 Washer 1704016 Hub 1 " Z6 6141265 Bolt M12 x 65 1134008 Inner Disc 1134007 Pressure Disc...
  • Page 24: Limited Warranty

    Our obligation shall be limited to repairing or replacement of any part, provided that such part is returned within thirty (30) days from date of failure to Gearmore through the dealer from whom the purchase was made, transportation charges prepaid.

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