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1-14
GROUP
1-
ENGINE
AND EXHAUST SYSTEM
Tool-
T53L-300-A
Tool-T58P-6000-A
FIG. 1
5
Engine Installation
and
the
flexible fuel line
at
the
fuel
tank
line.
6. Remove
the
wire
loom from
the
clips
on
the
left
valve
rocker
arm
cover
and
position
the
wires
out of
the
way.
7. Disconnect
the
three
windshield
washer
lines
at
the
washer
pump
and
position
them
out of
the
way.
8. Disconnect
the
accelerator
rod
at
the
carburetor.
Remove
the
accel
erator
retracting
spring.
Remove
the
accelerator cross shaft
bracket from
the
intake
manifold
and
position
it
out of
the
way.
9. Disconnect
the
power
steering
pump bracket from
the
water
pump,
then
wire
the
power
steering
pump
to the
hood
left hinge in
a position
that
will prevent
the
oil
from
draining
out.
10. Disconnect
the
power
brake
line
at
the
intake
manifold and at
the
flexible line.
Release
the
line from
the
brackets
on
the
left
valve rocker arm
cover and remove
the
line.
On
a car with
an
air
conditioner,
disconnect
the
magnetic clutch
wire.
Isolate
the
compressor.
11.
Disconnect
the
heater
hose
at
the
water
pump
and
at
the
intake
manifold.
A1479-B
12.
Disconnect
the
generator wires
at
the
generator.
13.
Disconnect
the
water
tem
perature
sending
unit
wire
at
the
sending
unit.
14.
Remove
the
engine
ground
strap.
Remove
the
starter
cable
re
taining
bracket
from
the
generator
mounting
bracket.
15. Raise
the
front
of
the
car.
16. Remove
the
starter
and
dust
seal
and
the transmission
fluid filler
tube
bracket.
17. Disconnect
the
muffler
inlet
pipes
from
the
exhaust
manifolds,
and
the
engine right and
left
support
insulators
at
the
engine.
18. Remove
the
converter
hous
ing
lower
access cover and
the
cover
assembly.
Remove
the
flywheel
to
converter
nuts.
Secure
the
con
verter
assembly
in
the
housing. Re
move
the
converter
housing
to
en
gine
lower
bolts,
and
remove
the
oil
cooler
lines retaining clamp
from
the
engine
block.
19. Lower
the car, then
support
the
transmission.
Remove
the
con
verter
housing
upper
retaining
bolts.
20. Install
the
engine
left
lifting
bracket
on
the
front
of
the
left
cyl
inder head
where
the
coil
mounts.
A1251-C
FIG.
16
Engine
Lifting
Brackets
and
Sling
Install
the
engine right
lifting
brack
et
at
the
rear
of
the
right cylinder
head.
Attach
the
engine
lifting
sling
(Fig. 16).
21. Raise
the
engine
slightly
and
carefully
pull
it from
the transmis
sion.
22.
Lift
the
engine out of
the
en
gine compartment and
install it
on
a
work stand
(Fig. 17).
INSTALLATION
1. Place
a
new
gasket
over
the
studs
of
the
exhaust
manifolds.
2. Attach
the
engine
lifting
brack
ets
and
sling (Fig. 16). Remove
the
engine
from
the
work stand.
3. Lower
the
engine
carefully into
the
engine compartment.
Make
sure
the
exhaust
manifolds
are
properly
aligned
with
the
muffler
inlet
pipes
and
the
dowels in
the
block
engage
the
holes in
the
converter
housing.
Start
the
converter
pilot
into
the
crankshaft.
4. Install
the
converter
housing
upper
bolts.
Torque
the
bolts
to
specifications.
5.
Start
the
engine
right and
left
support
insulator
to
engine
bolts.
Tool-
1
009
A1252-B
FIG. 17-Engine
Work Stand
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