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BOB-CAT 912480 Operator's Manual

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OPERATOR'S MANUAL 4171263
MOWERS
BC QUICKCAT FX651V KAW 48" SD
BC QUICKCAT FX691V KAW 52" SD
BC QUICKCAT FX731V KAW 61" SD
®
912480
912520
912610
www.bobcatturf.com

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  • Page 1 ® MOWERS 912480 BC QUICKCAT FX651V KAW 48" SD 912520 BC QUICKCAT FX691V KAW 52" SD 912610 BC QUICKCAT FX731V KAW 61" SD OPERATOR’S MANUAL 4171263 www.bobcatturf.com...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer, of California to cause cancer, birth birth defects and other reproductive defects or other reproductive harm.

  • Page 3: Table Of Contents

    ® MOWERS QUICKCAT IMPORTANT MESSAGE Thank you for purchasing this Schiller Grounds Care, Inc. product. You have purchased a world class mowing product, one of the best designed and built anywhere. This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals.

  • Page 4: Safety

    SAFETY ® MOWERS QUICKCAT NOTICE !!! This symbol means: ATTENTION! Unauthorized modifications may present extreme BECOME ALERT! safety hazards to operators and bystanders and could also result in product damage. Your safety and the safety of others is involved. Schiller Grounds Care, Inc. strongly warns against, rejects and disclaims any modifications, add-on Signal word definitions accessories or product alterations that are not...

  • Page 5: Assembly And Setup

    ASSEMBLY AND SETUP ® MOWERS QUICKCAT TOOLS REQUIRED FOR ASSEMBLY Wrecking bar Claw hammer Ratchets: 3/8”,e Sockets: 9/16”, 3/4" Wrenches: 3/8", 9/16", 3/4" Straight edge Tire pressure gauge Blocks (for deck leveling) NOTE: All references below to the “right” or “left” are with respect to an operator at the controls. 1.
  • Page 6 ASSEMBLY AND SETUP ® MOWERS QUICKCAT 5. FINAL PREPARATIONS Check the engine and hydraulic oil levels. Top up with the correct oil if necessary. Use SAE 10W30 mo- tor oil for the engine. Use fresh, clean SAE 20W50 motor oil for the hydraulic system. After running for one hour, let hydraulic system oil cool.

  • Page 7: Maintenance Chart

    MAINTENANCE CHART ® MOWERS QUICKCAT t l i t l i...

  • Page 8: Maintenance Record

    MAINTENANCE RECORD ® MOWERS QUICKCAT NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ & & t l i r i f l i f...
  • Page 9 Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or run. Contact your authorized BOB-CAT dealer. Hardware Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other problems before operating.
  • Page 10 MAINTENANCE ® MOWERS QUICKCAT LUBRICATION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift pivots (4 points) 2. Pull arm pivots (4 points) 3. Deck idler pivot (1 point) Every 500 hours or once a year: 4.

  • Page 11: Adjustments

    MAINTENANCE ® MOWERS QUICKCAT ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Release the oil drain hose assembly from the engine clip J.
  • Page 12 MAINTENANCE ® MOWERS QUICKCAT TRANSAXLES Inattention to proper safety, operation, or maintenance procedures could result in personal injury, or damage to the equipment. Schiller Grounds Care, Inc. recommends returning the machine to your authorized Schiller Grounds Care, Inc. dealer for service or repair. Perform transaxle maintenance with the engine off, spark plug wires disconnected and PTO disengaged.
  • Page 13 MAINTENANCE ® MOWERS QUICKCAT PURGING TRANSAXLES control rod. Start engine, slowly move the control levers in both forward and reverse directions 5 Due to the effects air has on efficiency in hydrostatic to 6 times. As air is purged from the unit, the oil drive applications, it is critical that it be purged from level will drop.
  • Page 14 MAINTENANCE ® MOWERS QUICKCAT SPECIFIC TORQUES BLADE BOLTS 70 FT-LBS (95 Nm) WHEEL LUG NUTS 75-100 FT-LBS (102-135.5 Nm) CLUTCH MOUNTING BOLT 50 FT-LBS (68 Nm) TRANSAXLE PULLY BOLT 28.3-41.5 FT-LBS (38-56 Nm) TRANSAXLE DRAIN PLUG 15-20 FT-LBS (20-27 Nm) TRANSAXLE FILTER 100-150 IN-LBS (14.6-16.9 Nm) CLEANING MACHINE...

  • Page 15: Blade Removal

    Inspect blades before sharpening. Replace bent or cracked blades. Replace blades when the lift portion has worn thin. Maintain cut angle at 30 Do not overheat blades when sharpening. Always use BOB-CAT blades. Use of another manufacturer’s blades may be dangerous.

  • Page 16: Height Of Cut

    ADJUSTMENTS ® MOWERS QUICKCAT BELTS All belts are tensioned by spring loaded idlers. No adjustment is required. DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks A under the rear corners of the deck.
  • Page 17 ADJUSTMENTS ® MOWERS QUICKCAT FRONT DECK LIP Adjustable front deck lips have been provided on 48in. 52 in. and 61" cutterdecks for various grass types and cutting conditions. To revise per conditions: 1. Loosen the front bolts S. 2. Adjust height of H. 3.

  • Page 18: Parking Brake

    ADJUSTMENTS ® MOWERS QUICKCAT PARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. To check the parking brake, park the ma- chine on a level surface, open the bypass valves (See purging transaxles scection for instruction) and set the parking brake to ON.
  • Page 19 ( A 1/2 second delay is built inot the system to prevent engine cut-out when traversing rough terrain.) Repair machine before using if the Operator Pres- ence Interlock System does not operate correctly in start or run. Contact your authorized BOB-CAT dealer.

  • Page 20: Belt Replacement

    BELT REPLACEMENT ® MOWERS QUICKCAT Note: Always use Schiller Grounds Care, Inc.replacement belts, not general purpose belts. Schiller Grounds Care, Inc. belts are specially designed for use on commercial mowers and will normally last longer. CUTTERDECK BELT 1. Remove center, left and right belt guards. 2.

  • Page 21: Specifications

    ( A 1/2 second delay is built into the system to prevent engine cut-out when traversing rough terrain.) Repair machine before using if the Operator Pres- ence Interlock System does not operate correctly in start or run. Contact your authorized BOB-CAT dealer.
  • Page 22 SPECIFICATIONS ® MOWERS QUICKCAT ENGINES MODEL NUMBER 912480 912520 912610 MANUFACTURER Kawaskai Kawasaki Kawasaki MODEL FX651V FX691V FX760V CYLINDERS COOLING BORE/STROKE 3.1 X 3.0" 3.1 X 3.0" 3.1 X 3.0" (80 X 67 mm) (80 X 67 mm) (80 X 67 mm) DISPLACEMENT 44.3 cu.

  • Page 23: Parts Section

    PARTS SECTION ® MOWERS QUICKCAT PARTS SECTION...
  • Page 24 ENGINE DECK ASSY ® MOWERS FIGURE 1 QUICKCAT 3 3 3...
  • Page 25 ENGINE DECK ASSY ® FIGURE 1 MOWERS QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170526.7 WLDMT-FRAME 4170550.7 PLATE-ENGINE 88042-03 CLAMP, HOSE 5/8 4164366 ENGINE-22HP KAW FX 48228A CABLE CLIP-INSULATED USED ON 48" ONLY 64006-01 LOCKWSHR-1/4 HELICAL USED ONLY ON 48" & 52" MODELS 4164367 ENGINE-24HP KAW FX USED ON 52"...
  • Page 26 RIDER PLATFORM ASSY ® MOWERS FIGURE 2 QUICKCAT...
  • Page 27 NUT-FL NYLON LOCK 3/8-16 12 17 64262-006 BLT-FLG HD 5/16-18 X 3/4 18 64268-02 NUT-FL NYLON LOCK 5/16-18 5 19 64262-027 BLT-FLG HD 3/8-16 X 2-1/4 20 64272-03 FLT-HEX SCR 5/16-18X2-1/2 21 64163-31 WSHR 25/64X1X12 22 4171365 CAP-LATCH FOOTPLATE 23 4165657 LABEL-BOB-CAT...
  • Page 28 WHEEL & TRANSAXLE ASSY ® MOWERS FIGURE 3 QUICKCAT...
  • Page 29 WHEEL & TRANSAXLE ASSY ® MOWERS FIGURE 3 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170526.7 WLDMT-FRAME 64262-025 BLT-FLG HD 3/8-16 X 2-1/2 LG 4 4171630 S-ASSYTRANSAXLE-LH 64268-03 NUT-FL NYLON LOCK 3/8-16 4 (INCLUDES ITEM 37) 64229-01 NUT-NYLON LOCK 1/4-20 4171631 S-ASSYTRANSAXLE-RH 64168-2...
  • Page 30 FUEL TANK & BATTERY ASSY ® MOWERS FIGURE 4 QUICKCAT...
  • Page 31 FUEL TANK & BATTERY ASSY ® MOWERS FIGURE 4 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170526.7 WLDMT-FRAME 4170922 TANK-FUEL (INCLUDES ITEMS 25-28) 4165291 CAP-FUEL, RATCHET STYLE 1 4171330 ASSY-HOSE, FUEL (INCLUDES ITEMS 5,6,12, 21 &29) 56-076-01 SLEEVING-NYLON 3" 4162977-009 HOSE, FUEL LINE 19 INCH 4165864...
  • Page 32 PARKING BRAKE ASSY ® MOWERS QUICKCAT FIGURE 5...
  • Page 33 PARKING BRAKE ASSY ® MOWERS FIGURE 5 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170784.7 BRACKET-CONTROL 4170935 WLDMT-PRKNG BRK CNTRL 1 38020N CLEVIS YOKE 5/16 PLATE 4170367 ROD-PRKNG BRAKE, LWR 4170962.7 BRACKET-CLIP, RETAINER 4170961.7 PLATE-PARKING, KEEPER 4170540 ROD-PRKNG BRAKE, UPR 4155481 SPRING-COMPRESSION 4168180...
  • Page 34 UPPER WIRE HARNESS ® MOWERS QUICKCAT FIGURE 6 HOUR METER SWITCH CLUTCH SWITCH PRES BRAKE SWITCH ADAPTER STARTER RELAY WIRE COLORS WHITE WHITE W/ BLACK STRIPE PURPLE DELAY RELAY ORANGE ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE ORANGE W/ PURPLE STRIPE DARK BLUE BLADES &...
  • Page 35 UPPER WIRE HARNESS ® MOWERS FIGURE 6 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170955 HARNESS-WIRING, UPPR 128010 SWITCH, KEY 2188154 MODULE-DELAY 2721505 SWITCH-PTO 2188156 SWITCH-NONO DBL POLE 4165120 METER-HOUR W/ SERV ALERT 1 148082-20 FUSE-20 AMP 2722325 RELAY-40AMP SEALED...
  • Page 36 LOWER WIRE HARNESS ® MOWERS QUICKCAT FIGURE 7 ENGINE CHARGING ENGINE KILL CARB. SOLENOID BATTERY BATTERY (RED) (BLACK) SOLENOID ENGINE BLOCK (GROUND) CLUTCH ENGINE GROUND STARTER 3 & 4 SOLENOID STARTER SOLENOID PRESSURE SOLENOID (RED) TO SOLENOID (2) WIRE COLOR BLACK BLUE RED W/ WHITE STRIPE...
  • Page 37 LOWER WIRE HARNESS ® MOWERS QUICKCAT FIGURE 7 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 1 4170511 HARNESS-WIRING, LOWER USED ONLY ON 48" & 52' MODELS 4170480 HARNESS-WIRING, LOWER USED ONLY ON 61" MODELS 2 4171141 CLUTCH-ELECTRICAL 3 38665 SOLENOID 4 108061-04 CABLE-BATTERY 20 RED...
  • Page 38 TOWER ASSY ® MOWERS FIGURE 8 QUICKCAT...
  • Page 39 LOCKWSHR-1/4 HELICAL 64123-114 BLT-HEX 1/4-20 X 1 64152-49 SCREW-SLT HH 10-24X3/4 64025-15 NUT-HEX #10-24 KEPS 4171352 LABEL-QUICKCAT 2000570 DECAL-EXPLOSIVE FUEL 2000735 LABEL-OPER MAN 4164406 LABEL-BOB-CAT 4171614 LABEL-BOBCAT 39* 4170623 LABEL-CONTROL PANEL 64163-02 WSHR.321x.593x11GA 56-046-03 TRIM-LOC 28.5" 56-046-01 TRIM-LOC 9" *NOT ILLUSTRATED...
  • Page 40 CONTROLS ® MOWERS QUICKCAT FIGURE 9...
  • Page 41 CONTROLS ® MOWERS QUICKCAT FIGURE 9 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170334.7 PLATE-TRANSAXLE, LH 4171367 S-PANEL-CONTROL W/LAB 4171593 S-CONTROL,LH (INCLUDES ITEM 6) 4170532 SHAFT-CONTROL HANDLE 4170784.7 BRKT-CONTROL 4166324-05 BEARING-SLEAVE .625X.50 4167343-02 ROD END-5/16 FEM LFT 4167343-01 ROD END-5/16 FEM RHT 4170529 ROD-CONTROL 10 4170528...
  • Page 42 DECK LIFT ASSY ® MOWERS FIGURE 10 QUICKCAT 5 16...
  • Page 43 DECK LIFT ASSY ® MOWERS QUICKCAT FIGURE 10 ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170526.7 WLDMT-FRAME 4167826 ROD-DECK LIFT 4169126 CHAIN-6.35 (.25) 7 LINKS 4162973 BAR-PULLARM PIVOT 4163957.7 WELDMENT, PULL ARM 4170546.7 WLDMT-HOC 2183071-03 SPACER 4170544.7 PLATE-HOC, OUTSIDE 4171846 SPACER-HOC ARM 4170542.7...
  • Page 44 CASTER ASSY ® MOWERS FIGURE 11 QUICKCAT...
  • Page 45 ZERK 1/4-28 STR SLF THD 2 64123-215 BLT-HEX 3/4-10X7-1/2 64229-07 NUT-NYLON LOCK 3/4-10 64262-011 BLT-FLG HD 3/8-16 X 1 64229-03 NUT-NYLON LOCK 3/8-16 64018-39 BLT-CRG 3/8-16X1-3/4 FL TH 1 64163-98 WSHR-.515X.875X14GA 64141-4 NUT-WLF 3/8-16 4165657 LABEL-BOB-CAT 4143354 BUMPER-RUBBER 64141-6 NUT-WLF 5/16-18...
  • Page 46 48" SIDE DECK ASSY ® MOWERS QUICKCAT FIGURE 12...
  • Page 47 48" SIDE DECK ASSY ® MOWERS FIGURE 12 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 64018-30 BLT-CRG 3/8-16 X 4-1/2 4171369 S-48" DECK W/ LABELS 64262-012 BLT-FLG HD 3/8-16 X 1-1/4 4165022 ASSY-CTRDCK SPINDLE 64123-187 BLT-HEX 5/8-18X3-3/4 (INCLUDES ITEMS 21-25) 64018-33 BLT-CRG 1/2-13 X 4-1/2 4164269...
  • Page 48 52" SIDE DECK ASSEMBLY ® MOWERS FIGURE 13 QUICKCAT...
  • Page 49 52" SIDE DECK ASSEMBLY ® MOWERS FIGURE 13 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION S-52" DECK W/ LABELS 64123-187 BLT-HEX 5/8-18X3-3/4 4171370 64018-33 BLT-CRG 1/2-13 X 4-1/2 4165022 ASSY-CUTTERDECK SPINDLE 3 4164269 LABEL-WARNING THROWN (INCLUDES ITEMS 21-25) 4170132 PULLEY-SPINDLE 52IN 2000577...
  • Page 50 61" SIDE DECK ASSEMBLY ® MOWERS QUICKCAT FIGURE 14...
  • Page 51 61" SIDE DECK ASSEMBLY ® MOWERS FIGURE 14 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4170149.2 WLDMT-CUTTERDECK,61IN 4171408 LABEL-SPRING LENGTH 4165022 ASSY-CUTTERDECK SPINDLE 3 64164-13 KEY 1/4 X 2 SQ (INCLUDES ITEMS 19-21) 64123-137 BLT-HEX 5/8-18X2 64209-03 SPRING WASHER.67 ID 4170135 PULLEY-SPINDLE,61IN 64123-187...
  • Page 52 CHUTE, BAFFLES & EDGES ASSY ® MOWERS FIGURE 15 QUICKCAT...
  • Page 53 CHUTE, BAFFLES & EDGES ASSY ® MOWERS FIGURE 15 QUICKCAT ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4168131 CHUTE-DISCHARGE 4171369 S-48" DECK W/ LABELS 4169849.7 BRKT-CHUTE, REAR 4171370 S-52" DECK W/ LABELS 4171801 S-61" DECK W/ LABELS 4169850.7 BRKT-CHUTE, FRONT 4169851.7 PLATE-CHUTE 4165971.7...
  • Page 54 STAND‐ON Accessories   ACCESSORY  48"  52"  61"  Part Book  4171262  4171262  NYA  Operator's Manual  4171263  4171263  NYA  Mulch Kit  970533  970408  970409  2722543‐ Mulch Blade  2722543‐01  2722543‐02  03  Low Lift Blade  112243‐01  112243‐02  112243‐03  ECO Plate  970426  970404  970405  970319  970319  970319  Catcher 3.75 Bushel  w/970462  w/970461  w/970462  970316  970316  970316 ...

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