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BOB-CAT 942214E Operator's Manual

220es 20hp b&s w/52 side discharge
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942214E
220ES 20HP B&S W/52 SIDE DISCHARGE
PARTS MANUAL 4156227

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Summary of Contents for BOB-CAT 942214E

  • Page 1 942214E 220ES 20HP B&S W/52 SIDE DISCHARGE PARTS MANUAL 4156227...
  • Page 2 CALIFORNIA WARNING Proposition 65 Warning The engine exhaust from this product Diesel engine exhaust and some of contains chemicals known to the State its constituents are known to the State of California to cause cancer, birth of California to cause cancer, birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    ZT 200 Series IMPORTANT MESSAGE Thank you for purchasing this CGC, Inc. product. You have purchased a world class mowing product, one of the best designed and built anywhere. This machine comes with an Operation and Safety Manual and a separate Setup, Parts and Maintenance Manual. The useful life and good service you receive from this machine depends to a large extent on how well you read and understand these manuals.

  • Page 4: Safety

    SAFETY ZT 200 Series NOTICE !!! This symbol means: ATTENTION! Unauthorized modifications may present extreme BECOME ALERT! safety hazards to operators and bystanders and could also result in product damage. Your safety and the safety of others is involved. Commercial Grounds Care, Inc. strongly warns against, rejects and disclaims any modifications, Signal word definitions add-on accessories or product alterations that are...
  • Page 5 SAFETY ZT 200 Series PREPARING FOR SAFE OPERATION WARNING Operator preparation and training Read the Operation & Safety Manual If an operator or mechanic cannot read English, it is the owner's responsibility to explain this material to them. If any portion of this material is unclear, contact your dealer All rotary lawnmowers are potentially representative for clarification.

  • Page 6: Operating Safety

    SAFETY ZT 200 Series Machine preparation Starting Check operator present interlock system and Start only according to instructions in this manual brake operation. Adjust or repair any problems or on the machine. before using. Before attempting to start the engine, make sure: Do not tamper with or defeat safety devices.
  • Page 7 SAFETY ZT 200 Series MANEUVERING SAFETY Interrupting operation Before leaving the operator's position: In general - Park on level ground; Slow down before turning. - Disengage the PTO; Do not mow in reverse unless absolutely - Set the parking brake; necessary.
  • Page 8 SAFETY ZT 200 Series Stay away from slopes if the ground is loose or if Rollover Protection Structure (ROPS) caught in the rain during mowing. • Fixed and folding Rollover Protection Structures Use lower speeds on a slope to avoid stopping or (ROPS) are available as optional accessories for shifting.

  • Page 9: Maintenance Safety

    SAFETY ZT 200 Series Fuel WARNING MAINTENANCE SAFETY Gasoline and diesel fuels are flammable; gasoline vapors are explosive. Use In general extra care when handling. Maintain machine according to manufacturer's Store only in containers schedule and instructions for maximum safety specifically designed for and best mowing results.

  • Page 10: Storage Safety

    SAFETY ZT 200 Series JUMP STARTING WARNING Battery JUMP STARTING Battery acid is caustic and fumes 1. Be sure the jumper cables are in good condition. are explosive and can cause seri- Turn off the ignition and all electrical accessories ous injury or death.

  • Page 11: Labels

    LABELS ZT 200 Series...
  • Page 12 LABELS ZT 200 Series...
  • Page 13 LABELS ZT 200 Series...
  • Page 14 LABELS ZT 200 Series...
  • Page 15 LABELS ZT 200 Series 4158400 (7") / 4158402 (5")

  • Page 16: Controls

    CONTROLS ZT 200 Series CHOkE (C) - Pull the choke control out to set the choke ON. Push it in to set the choke OFF. POWER TAkE OFF (PTO) SWITCH (P) The operator must be in the seat when engaging the PTO or the engine will kill.
  • Page 17 CONTROLS ZT 200 Series Reverse movement - To move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther. Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot.
  • Page 18 CONTROLS ZT 200 Series FOOT LIFT PEDAL The foot lift pedal A, allows the operator to raise the mower deck to the highest position without removing his/her hands from the traction controls. To use the foot lift pedal A, press on it to raise the deck.

  • Page 19: Pushing The Machine

    CONTROLS ZT 200 Series PARkING BRAkE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF. The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.

  • Page 20: Pre-Operation Check List

    PRE-OPERATION CHECk LIST ZT 200 Series PRE-OPERATION CHECk LIST (OWNER’S RESPONSIBILITY) ___ Review and follow all safety rules and safety ___ Never allow riders. decal instructions. ___ Inspect area and remove stones, branches or ___ Check that all safety decals are installed and in other hard objects that might be thrown, good condition.

  • Page 21: Before Starting The Engine

    OPERATION ZT 200 Series FUELING OPERATOR PRESENCE INTERLOCk SYSTEM - Fill fuel tanks with good quality, clean, unleaded gasoline. Do not use hi-test fuel. To start the engine: - Use a funnel to avoid spillage. - The PTO switch must be OFF. - Both traction levers must be in the neutral lock position.

  • Page 22: Operating Notes

    OPERATION ZT 200 Series OPERATING NOTES DRIVING With the PTO disengaged, move the parking - Practice at slow engine and travel speeds with the brake to OFF. PTO off until fully familiar with the controls. Move both traction levers out of neutral lock. - For normal cutting the throttle should be set at Push both traction levers forward evenly to the full open position.

  • Page 23: Cutting Tips

    OPERATION ZT 200 Series CUTTING 1. Place the discharge chute in the down position or correctly fit a grass collector or mulcher plate. DANGER Sit in the seat. Start the engine. 4. Turn the blades on by pulling up on the PTO ROTATING BLADES switch.

  • Page 24: Maintenance Chart

    MAINTENANCE CHART ZT 200 Series c i l t l i t l i...

  • Page 25: Maintenance Record

    MAINTENANCE RECORD ZT 200 Series NOTES ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ _______________________________________________ & & r i f , l i t l i...

  • Page 26: Maintenance

    MAINTENANCE ZT 200 Series CHECk DAILY Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the blades on, and either traction lever out of neutral lock.
  • Page 27 MAINTENANCE ZT 200 Series LUBRICATION Every 50 hours of operation, lubricate the following points (1-4) with grease: 1. Deck lift rockshaft (1 point) 2. Deck lift pivots (6 points) 3. Brake lever pivot (1 point) 4. Push arms (2 points located at rear of cutterdeck under each fuel tank) 5.

  • Page 28: Hydraulic System

    MAINTENANCE ZT 200 Series HYDRAULIC SYSTEM Fluid level in the hydraulic system should be checked after the first 5 hours of operation, and every 100 hours thereafter, or when a leak has occurred. If the fluid is low, check all components for leaks. To check, remove reservoir cap M.

  • Page 29: Engine Oil

    MAINTENANCE ZT 200 Series ENGINE OIL Do not perform engine maintenance without the engine off, spark plug wires disconnected and PTO disengaged. AFTER FIRST FIVE (5) HOURS While the engine is warm: 1. Remove drain cap D and drain the crankcase. Dispose of used oil in accordance with local requirements.
  • Page 30 MAINTENANCE ZT 200 Series DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained.
  • Page 31 MAINTENANCE ZT 200 Series HEAVY DUTY CYCLONIC AIR CLEANER Clean and replace the air cleaner element as specified in the service chart. Uneven running, lack of power or black exhaust fumes may indicate a dirty air cleaner. To replace air cleaner elements: 1.

  • Page 32: Engine Cooling

    MAINTENANCE ZT 200 Series ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. Daily: Clean air intake screen S. Every 100 hours: Clean cooling fins beneath blower housing H with reference to information in the engine manufacturer's manual.
  • Page 33 MAINTENANCE ZT 200 Series BLADE REMOVAL BLADE BALANCE Follow these instructions to prevent injury during Blade balance must be maintained at 5/8 oz-in blade removal: (19.4 g-cm) or less. Failure to keep blades balanced 1. Loosen with a box wrench or a socket and long causes excess vibration, wear, and shortened life of breaker bar.

  • Page 34: Deck Leveling

    ADJUSTMENTS ZT 200 Series DECk LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks A under the rear corners of the deck. Place an- other set of blocks B under the front of the deck so that the deck top is pitched forward 1/8".

  • Page 35: Adjustments

    ADJUSTMENTS ZT 200 Series HEIGHT OF CUT The height of cut is set by moving height of cut pin N to the hole designated for the height of cut desired. To change the height of cut: 1. Lift the deck to the highest position. 2.

  • Page 36: Control Levers

    ADJUSTMENTS ZT 200 Series CONTROL LEVERS There are two mounting positions for the control levers, upper and lower. The lower position works well for most people. Taller operators may need the upper position. To adjust the height of the control levers: Remove bolts A and nuts B.
  • Page 37 ADJUSTMENTS ZT 200 Series HYDROSTAT ADJUSTMENTS A turnbuckle-style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels off the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks. 2.

  • Page 38: Belt Replacement

    BELT REPLACEMENT ZT 200 Series Note: Always use CGC, Inc. replacement belts, not general purpose belts. CGC, Inc. belts are specially designed for use on commercial mowers and will normally last longer. ENGINE-CUTTERDECk (PTO) BELT 1. Set the cutterdeck in the lowest height-of-cut position.

  • Page 39: Pump-Drive Belt

    BELT REPLACEMENT ZT 200 Series CUTTERDECk BELT 1. Set the cutterdeck in the lowest height-of-cut position. 2. Remove the engine-cutterdeck belt from the deck idlers and pulley (see engine-cutterdeck belt replacement). Push it aside but don't remove it from the machine. 3.
  • Page 40 COMMERCIAL GROUNDS CARE, INC. ONE BOB-CAT LANE P.O. BOX 469 JOHNSON CREEK, WI 53038 920-699-2000 www.cgcequip.com BOB-CAT BUNTON RYAN STEINER...

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