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ELECTRONIC CASH REGISTER
J3500E
SERVICE MANUAL
DOCUMENT No. 5190-02-03
REV.01
TITLE : J3500E SERVICE MANUAL
DRAW
CHECK APPR.
PREPARED BY
K. SAKAUE
2004/12/6
APPROVED BY
COPY RIGHT
2004 BY JAPAN CASH MACHINE CO., LTD.
1

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Summary of Contents for JCM J3500E

  • Page 1 ELECTRONIC CASH REGISTER J3500E SERVICE MANUAL DOCUMENT No. 5190-02-03 REV.01 TITLE : J3500E SERVICE MANUAL DRAW CHECK APPR. PREPARED BY K. SAKAUE 2004/12/6 APPROVED BY COPY RIGHT 2004 BY JAPAN CASH MACHINE CO., LTD.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1 Introduction ..................................1 2 Installation procedure..............................1 2.1 unpacking ................................1 2.2 Emergency cash drawer release...........................2 2.3 Preparation for use .............................2 Dip switch setting..............................2 Initial reset procedure.............................2 Diagnostics ................................3 3 Theory of operation ..............................4 3.1 system block diagram............................4 3.2 circuit description..............................5 3.2.1 power circuit ..............................5 3.2.2 PF CIRCUIT ..............................6 3.2.3 KEY BOARD CIRCUIT..........................7...
  • Page 3: Introduction

    If the ECR was received in a damaged carton, unpack and inspect for physical damage immediately, As described in table 2-1. If damage is found, contact the freight carrier and file a claim promptly,. If any parts are missing, contact JCM within one week of receiving the ECR. Initial inspection Perform the appearance and mechanical checks as listed on table 2-1.
  • Page 4: Emergency Cash Drawer Release

    2.2 Emergency cash drawer release In the unlikely event of a machine malfunction or a prolonged power failure, the model J3500E is equipped with an emergency cash drawer release. The release is located on the rear underside of the cash drawer. To manually release the drawer, carefully lift one side of the ECR with your left hand and push the release tab with the other.
  • Page 5: Diagnostics

    Diagnostics (1) turn the mode lock key to “P” position, or assign to “P” mode(4---key). (2) Enter xxxxxxxxx(9digit) --- #/NS 555555555-----#/NS automatic receipt issue at 3 minutes interval. 555555551-----#/NS automatic receipt issue at 5 second interval without cutter. 555555552-----#/NS automatic receipt issue at 5 seconds interval with cutter. 666666666-----#/NS communication port loop back test check the com.
  • Page 6: Theory Of Operation

    Section 2 3 Theory of operation 3.1 system block diagram Printer unit Rear display DRAWER GTP58 9 digits(LED) With auto cutter Front display 9 digit(LED) DRAWER PRINTER DRIVER DRIVER LED driver LED driver CIRCUIT (digit) (segment) M16C/80 KEY BOARD 9 X 8 MATRIX CONTROL LOCK POWER SWITCHING...
  • Page 7: Circuit Description

    3.2 circuit description 3.2.1 power circuit OPEN CMS06 16V100u LL +24V 103C DSS9ND31H223 TEST POINT TEST POINT TEST POINT VOUT SLF12565T-470M2R4 CMS06    UPW1H471MHH EC31QS06 UPW1V471MPH 16V100u LL B4P-VH BLM21PG600SN1 3/V 280R LM2676S-5.0 LM2675M-5.0 103C +5VSUB U10A VOUT SLF12565T-470M2R4 SN74LV14APW ON/OFF U10D UPW1H471MHH...
  • Page 8: Pf Circuit

    3.2.2 PF CIRCUIT Power ON When AC input turn ON, the level of U12-11 rise up to +4.3V. When input voltage of U12-11 become 3.3V, the output of U12-12(nPF) turn “H”. Then system goes to operation mode. Power OFF When AC input turn OFF, the level of U12-11 fall to 0V. When input voltage of U12-11 become 2.2V, the output of U12-12(nPF) turn “L”.
  • Page 9: Key Board Circuit

    3.2.3 KEY BOARD CIRCUIT Input and output signal for key board scanning are passing through CN13~CN15. The output signals from output port (P140-P143) of U11 are encoded signals. By passing through U21,U22(74HC138), they are decoded to key scan signals. And they are applied to key matrix via CN15.
  • Page 10: Display Circuit

    3.2.4. display circuit Display signals are applied to display circuit board via CN3. The display signals for digit indication are supplied from P120 to P127 and P145,P146 of CPU ports. The digit indication signals are amplified at 9 FETs.(2SJ208) And they are supplied to LED common terminal on FD and supplied to RI ones.
  • Page 11: Printer Drive Circuit

    3.2.5. printer drive circuit Printer drive circuit consists of U11(MPU), U15,U16,U17 and U18 (driver), U19 (comparator) Usually, P73 outputs “L” level. When one of department key is depressed, CPU outputs printer power Signal “H”(PRI_EN) from output port P73 of U11. Q8and Q9 turn ON. Thus the thermal head On the printer mechanism is activated.
  • Page 12: Motor Drive Circuit(Paper Feed Motor)

    3.2.7. Motor drive circuit(paper feed motor) After PF_I0,PF_I1 set to “L” level, the signal PF_PH1,PF_PH2 are sequentially changed for to feed the receipt paper. Similarly after JF_I0,JF_I1 set to “L” level, the signal JF_PH1, JF_PH2 are sequentially changed for to feed the journal paper. FB33 BLM21PG600SN1 FB35...
  • Page 13: Trouble Shooting

    4 Trouble shooting Phenomenon condition Considerable cause Check point/method Remedy Machine Printer doesn’t work AC power is not supplied Is AC power plug connected to outlet? Connect the plug to outlet. doesn’t work after power on at all AC power is not applied to Is outlet voltage normal? switching power supply.
  • Page 14 PHENOMEN CONDITION CONSIDERABLE CHECK POINT/ REMEDY CAUSE METHOD Printer Printer motor doesn’t Is the head unit over heat? When the head is over heated, printing is Wait for head becomes cool. doesn’t work rotate stop. at all Stepping signal does not stepping signal output...
  • Page 15: Connector Layout

    C N 2 5 CONNECTOR LAYOUT P O W ER OF CPU BOARD B A TT C N 3 D I SP LA Y C N 7 C N 8 C N 9 C N 12 C N 10 C N 11 M O T O R P R I N T H EA D R A M...
  • Page 16: Connector Table

    5.1 CONNECTOR TABLE DRAWER POWER SCOM0 SCOM1 SCOM2 PIN signal PIN signal signal signal PIN signal +24V 1 GND 2 GND DRW SOL 3 +24V 4 +24V CN10 display MOTOR Paper end Head up SW PIN signal PIN signal signal PIN signal DET1 11 DSP G2...
  • Page 17 CONNECTOR TABLE (continued) CN17 3rd DISPLAY PIN Signal L RS L WR L RD L DB0 L DB1 L DB2 L DB3 L DB4 L DB5 L DB6 L DB7...
  • Page 18: Standard Inner Cable Pin Assignment

    5.2 Standard inner cable pin assignment COM1 5120-05-03 (for DOS/V pin assign hand scanner) signal Direction Dsub 9pin(male) Signal Output Input Output Input Power COM2 5120-05-04 (for DOS/ V PC communication) signal Direction Dsub 9pin(male) Signal Output Input Output Input It can be connected with scanner which have DOS/V pin assign connector directly.
  • Page 19: Appendix

    3. J3500-----DOS/V PC It can be connected directly by the cross cable. 4. J3500-----GP965 Case2 : please use the interface cable WI-1369. 5120-05-03+WI-1369 (COM1) or 5120-05-04+WI-1369 (COM2) 6 Appendix number of PLU & PB actually maximum occupation. Standard Memory 256KB Mem.
  • Page 20: Revision Table

    Revision table date description Rev. Rom ver Number 2004/12/07 edition 1.00-3...

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