Legacy Super Magnum Coal Stoker Installation & Owner's Manual

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Installation & Owner's Manual
Care and Operation for Your Super Magnum Stoker
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference. Call your dealer for questions on Installation, Operation, or Service.
SAVE THESE INSTRUCTIONS
Model(s): Super Magnum Coal Stoker
To obtain a French tranlation of this manual, please contact your dealer or visit
Pour obtenir une traduction française de ce manuel, s'il vous plaît contacter votre revendeur ou visitez
www.legacystoves.com

⚠CAUTIONS AND WARNINGS: RISK OF FIRE, INJURY OR DEATH

TESTED AND APPROVED FOR ANTHRACITE RICE COAL FUEL ONLY. DO NOT USE
CHEMICALS OR FLUIDS TO START FIRE. BURNING OF ANY OTHER TYPE OF FUEL VOIDS
YOUR WARRANTY.
INSTALLATION MUST COMPLY WITH LOCAL, REGIONAL, STATE AND NATIONAL CODES AND
REGULATIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS, INSTALLATION,
INSPECTION AND PERMITTING REQUIREMENTS IN YOUR AREA.
MAXIMUM ALLOWED DRAFT IS -.08 INCHES OF WATER COLUMN.
DO NOT USE ABRASIVE CLEANERS ON STOVE GLASS.
DO NOT CLEAN STOVE GLASS WHEN HOT. NEVER ALLOW CHILDREN TO TOUCH GLASS OR
TO BE IN THE ROOM WITH THE STOVE UNSUPERVISED.
Report Number: 0536CS004S
Tested to: UL 1482-2011, UL 391-2010, ULC S627-00
Legacy Stoves, A Division of:
Alternate Heating Systems
2393 Little Egypt Rd
Harrisonville, PA 17228
WARNING!
Please read this entire manual
before installation and use of
this coal - burning room heater.
Failure to follow these
instructions could result in property
damage, bodily injury or even death.
www.legacystoves.com

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Summary of Contents for Legacy Super Magnum Coal Stoker

  • Page 1: Cautions And Warnings: Risk Of Fire, Injury Or Death

    OWNER: Retain this manual for future reference. Call your dealer for questions on Installation, Operation, or Service. SAVE THESE INSTRUCTIONS Report Number: 0536CS004S Tested to: UL 1482-2011, UL 391-2010, ULC S627-00 Model(s): Super Magnum Coal Stoker Legacy Stoves, A Division of: Alternate Heating Systems 2393 Little Egypt Rd...
  • Page 3: Warnings And Cautions Continued

    Thank you for purchasing a Legacy Stoves Super Magnum Coal Stoker Stove. The Super Magnum has been designed and built to last. Please read this manual before attempting to install or use your new stove. If you have questions regarding your new stove, contact your dealer.
  • Page 4: Super Magnum Coal Stoker Label (Top, Not Actual Size)

    Super Magnum Coal Stoker Label (top, not actual size)
  • Page 5: Super Magnum Coal Stoker Label (Bottom, Not Actual Size)

    Super Magnum Coal Stoker Label (bottom, not actual size)
  • Page 7: Table Of Contents

    CAUTIONS AND WARNINGS: RISK OF FIRE, INJURY OR DEATH ..........1 Warnings and Cautions Continued.........................3 Introduction..............................3 Super Magnum Coal Stoker Label (top, not actual size)................4 Super Magnum Coal Stoker Label (bottom, not actual size).................5 Listing and Code Approvals...........................9 A. Appliance Certification.........................9 B.
  • Page 8 5.2 General Operating Information.....................26 5.3 ESP (Exhaust Sensing Probe).......................26 5.4 Circuit Board..........................27 5.4.a Circuit Board General Information..................27 5.4.b Status Light Error Messages....................27 5.4.c Circuit Board Dipswitches:....................27 5.4.d Feed Rate Adjustment......................28 5.4.e Mode Selection........................28 5.4.f Temperature Dial........................28 5.4.g Blower Speed Adjustment.....................28 5.5 Before Your First Fire........................28 5.6 Starting Your First Fire........................28 5.7 Fire Characteristics..........................29...
  • Page 9: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certification Model: Super Magnum Coal Stoker Laboratory: OMNI-Test Laboratories, Inc Report No. 0536CS004S Type: Solid Fuel Room Heater / Coal Burning Type Standard(s) UL 1482-2011, UL 391-2010, ULC S627-00 This appliance is also approved for installation in a shop B.
  • Page 10: Special Warnings And Notices

    Special Warnings and Notices 1.0 Some things to keep in mind 1.1 CARBON MONOXIDE Carbon monoxide, referred to as CO, is a colorless, odorless gas that is produced during combustion of coal and other fuels. CO fumes are toxic and can be fatal. The Super-Magnum is a natural draft system which relies on a properly designed chimney to remove CO and other •...
  • Page 11: First Steps

    First Steps 2.0 Getting Started 2.1 APPLIANCE LOCATION Consideration must be given to safety, convenience, traffic flow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation.
  • Page 12: Component Locations

    2.4 COMPONENT LOCATIONS -12-...
  • Page 13: Pre-Use Check List

    2.5 PRE-USE CHECK LIST Place the appliance in a location near the final installation and follow the procedures below: WARNING! Inspect appliance and Open the appliance and remove all articles packed inside. components for damage. Inspect all items for shipping damage. Notify dealer of any missing or damaged goods.
  • Page 14: Dimensions

    2.6 DIMENSIONS -14-...
  • Page 15: Clearances

    2.7 CLEARANCES Parallel Installation Inches Millimeters A Back Wall to Unit (Hopper) Corner Installation Pouces Millimeters B Side Wall to unit E Walls to Unit Body C Back Wall to Flue Connector F Walls to Flue Connector D Side Wall to Flue Connector 2.8 FLOOR PROTECTION REQUIREMENTS Floor protection must be of a non-combustible material.
  • Page 16: Chimneys And Venting

    The Legacy Super Magnum Coal Stoker may be installed with 24 MSG, 6 inch diameter (150mm) chimney connector pipe. Size of the connector should correspond to the size of the flue collar opening. Do not use makeshift compromises. No part of the chimney connector may pass through an attic or roof space, closet or other concealed space, or through a floor or ceiling.
  • Page 17: Wall Pass-Through

    3.3 WALL PASS-THROUGH Occasionally it is necessary to pass the chimney connector through a combustible wall to reach the chimney. Depending on your local building codes, and the pertinent provincial or national codes, there are several choices for accomplishing this safely. Before beginning your installation, contact local officials, and also the chimney connector and chimney manufacturer for specific requirements.
  • Page 18: Existing Masonry Chimneys

    Codes require that solid-fuel chimneys extend 3 ft. (0.9 m) above the highest point at which they exit from the roof. Then, the chimney must extend 2 ft. (6 m) above the highest point within a 10 ft (3 m) radius. Thus, the 3 foot, 2 foot, 10 foot rule: 3ft.
  • Page 19: Venting To An Existing Masonry Fireplace Chimney

    In some situations, a code compliant chimney originally used for a masonry fireplace may be used to install your Super Magnum Coal Stoker stove. In addition to the requirements found in the previous paragraphs, it is important to be aware that all clearances must be met, including those from the chimney connector to combustibles —...
  • Page 20: Installing To A Prefabricated Chimney

    3.7 INSTALLING TO A PREFABRICATED CHIMNEY When venting your Super Magnum Coal Stoker Stove using a prefabricated chimney, be sure to contact local building code authorities, and to follow the manufacturer’s instructions exactly. Use only the manufacturer’s parts; do not use makeshift installation techniques.
  • Page 21: Draft Test - Barometric Damper Setup

    The barometric damper, if installed, must also be set to prevent over-drafting in the appliance. Follow these steps to ensure safe and efficient operation of your Super Magnum coal stoker stove. You will need to start a fire in the appliance to establish a draft in the chimney flue.
  • Page 22: Additional Setup

    Additional Setup 4.0 Mobile Home Setup – USA Only 4.1 OUTSIDE AIR AND SECURING STOVE CAUTION! An outside air inlet must be provided for combustion air, • MAINTAIN STRUCTURAL INTEGRITY OF MOBILE HOME and must remain clear of leaves, debris, ice, and/or snow. FLOOR, WALL, CEILING AND/OR ROOF.
  • Page 23: Outside Air Attachment

    4.2 OUTSIDE AIR ATTACHMENT Parts and Supplies Needed: 1 piece of metal flexible pipe, 3" X needed length. 1 Rodent Screen, Plus, you'll want to obtain a trim ring for finishing around the pipe on the inside wall. 1. Remove the knockout from the bottom shield. There are three small areas that are not previously cut.
  • Page 24: Air Filter

    Check the filter for damage, change if necessary. Replacement filters can be obtained through your Legacy Stoves dealer, or from most hardware, or building supply centers. Be sure to turn the blower off prior to changing.
  • Page 25: Optional Door Trim Kit

    4.7 OPTIONAL DOOR TRIM KIT The door trim kit includes a brushed stainless frame for each door, and an air grill. To install the optional door trim, you'll first need to remove the latch mechanism from the door. The process is the same for each door.
  • Page 26: Operation

    Operation 5.0 Operating Instructions 5.1 FUEL SPECIFICATIONS The Super Magnum is designed for use with Anthracite "Rice" coal Only. Anthracite is a hard coal which is mined mostly in the Eastern United States. The post-mining process involves breaking the large lumps of anthracite into smaller, usable sized pieces. In the breaking process, the coal is sifted and sorted by different sized screens.
  • Page 27: Circuit Board

    5.4 CIRCUIT BOARD 5.4.a Circuit Board General Information As stated previously, the circuit board is a microprocessor, which means it has the ability to "think" and adjust itself based on both reported temperatures and demand temperature. The circuit board also has the ability to self-diagnose when things are not happening as they should be.
  • Page 28: Feed Rate Adjustment

    Keep Hopper Lid, Ash Pan, and Fire viewing doors closed while in operation. Maintain all door seals and gaskets in good condition. Replace gaskets when necessary using parts obtained through your Legacy Stoves dealer.
  • Page 29: Fire Characteristics

    5.7 Fire Characteristics After lighting the fire, it will go through a few different stages of appearance. First, because of the wood pellets mixed in, you'll see mostly tall yellow flames. As the wood pellets burn away, and some coal begins to ignite, your yellow flames will shorten and mix with blue flames.
  • Page 30: Troubleshooting

    Troubleshooting With Proper installation, operation, and maintenance, your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified person in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide is intended for use by qualified service technicians only.
  • Page 31: Service & Maintenance

    Service & Maintenance 6.0 Service Life Expectations When properly maintained, your stove will give you many years of trouble-free service. Contact your dealer to answer questions regarding proper operation, trouble-shooting and service for your appliance. Visit www.legacystoves.com to find a dealer. We recommend annual service by a qualified service technician.
  • Page 32: Maintenance Procedures

    6.3 MAINTENANCE PROCEDURES 6.3.a Ash Removal Frequency: Daily User Wear Leather Gloves to Prevent Skin Burns! - Open the ash removal door by lifting upward on the latch handle, then swing the door open. Pull the ash pan out of the firebox, using the lip on the front of the pan.
  • Page 33: Fines Tray Emptying

    "crazing" of the glass. Inspect the glass and sealing gasket. Replace gasket as needed. Do not operate the stove with a broken glass. Replacement glass, which is ceramic glass, should be obtained through your Legacy Stoves dealer. To replace a broken glass; first be sure to carefully remove the broken glass and any remaining shards or pieces. With the door laying on a flat surface, lay the gasketted glass panel onto the door and be sure it is properly fitted into the channel.
  • Page 34: Air Filter

    6.3.e Air Filter Frequency: Monthly User Filter replacement is recommended every month. Follow the steps below to remove the filter. 1. Turn the mode selector to "OFF" to stop the blower from operating. 2. Locate and loosen the two thumb screws that hold the filter retainer in place.
  • Page 35: Specific Maintenance Items

    6.4 SPECIFIC MAINTENANCE ITEMS 6.4.a Feed Motor Requires no lubrication – Keep the motor windings free of dust. Can be wiped clean or vacuumed. To remove feed motor: → Remove rear access panel and open left rear door. • Remove feed shaft by pushing with thumb where shown, •...
  • Page 36: Distribution Blower

    6.4.c Distribution Blower Requires no lubrication – Change filter monthly to prevent build-up of pet hair, etc. → To remove distribution blower: 1. Remove filter retainer and filter. 2. Disconnect the three wires from the blower power cord. 3. Loosen 3 mounting screws which hold the motor into its housing.
  • Page 37: Reference Materials

    Reference Materials -37-...
  • Page 38: Service Parts-1

    7.0 Service Parts-1 Coal Stoker Stove - Super Magnum Stoker Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active -38-...
  • Page 39: Service Parts-2

    7.0 Service Parts-2 Super Magnum Stoker Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Provide model number and serial number when requesting service parts from your dealer or distributor. Item Description Comments...
  • Page 40: Service Parts-3

    7.0 Service Parts-3 Super Magnum Stoker Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Provide model number and serial number when requesting service parts from your dealer or distributor. Item Description Comments...
  • Page 41: Service Parts-4

    7.0 Service Parts-4 Super Magnum Stoker Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Provide model number and serial number when requesting service parts from your dealer or distributor.
  • Page 42: Service Parts-5

    7.0 Service Parts-5 Super Magnum Stoker Beginning Manufacturing Date: July 2009 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. Parts must be ordered from a dealer or distributor. Provide model number and serial number when requesting service parts from your dealer or distributor. Item Description Comments...
  • Page 43: Lifetime Limited Warranty

    Alternate Heating Systems LIFETIME LIMITED WARRANTY Alternate Heating Systems, on behalf of its hearth brands (”AHS”), extends the following warranty for AHS gas, wood, pellet, coal and electric hearth appliances that are purchased from an AHS authorized dealer. WARRANTY COVERAGE: AHS warrants to the original owner of the AHS appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the AHS appliance will be free from defects in materials and workmanship at the time of manufacture.
  • Page 44 WARRANTY CONDITIONS: This warranty only covers AHS appliances that are purchased through an AHS authorized dealer or distributor. A • list of AHS authorized dealers is available on the AHS branded websites. This warranty is only valid while the AHS appliance remains at the site of original installation. •...
  • Page 45: Service And Maintenance Log

    Service and Maintenance Log Date of Service Performed By Description of Service -45-...
  • Page 46: Service And Maintenance Log

    Service and Maintenance Log Date of Service Performed By Description of Service -46-...
  • Page 47 Advanced Design Old Fashioned Values (Signature of Boxer) þÿ Your premium quality hearth product designed and assembled by the experienced and skilled members at Alternate Heating Systems in Harrisonville, PA, USA. -47-...

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