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Summary of Contents for Carter 2503
- Page 1 Owners Manual Parts Manual Mini Talon model 2503 This manual contains very important safety information. Please read the entire manual prior to using your Mini Talon. Maintain this manual for future reference. Revision 03.22.06v1...
- Page 2 Carter Brothers Manufacturing Co., Inc. 1871 US Hwy 231 Brundidge, AL 36010...
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Page 3: Table Of Contents
Contents Owners Manual Page 1. Foreword------------------------------------------------------------------------------------------3 2. Safety----------------------------------------------------------------------------------------------4 3. Ready to Drive?----------------------------------------------------------------------------------9 4. Operation----------------------------------------------------------------------------------------12 5. Adjustments-------------------------------------------------------------------------------------14 6. Periodic Checks and Services ----------------------------------------------------------------18 Parts Manual Page 1. Frame Group -----------------------------------------------------------------------------------22 2. Steering Shaft Assembly ---------------------------------------------------------------------24 3. Suspension Arm Assembly -------------------------------------------------------------------26 4. Axle Section ------------------------------------------------------------------------------------28 5. - Page 4 Thank you for purchasing our MINI-Talon. We hope you will enjoy it. Before you operate the Mini-Talon, please read through this Owner’s Manual carefully as it contains important safety and maintenance information. Failure to follow the warnings contained in this manual can result in serious injuries. Be sure to follow the recommended maintenance schedule and service your MINI-Talon accordingly.
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Page 5: Safety
SAFETY 2.1 Notes to Parents We know that you, as parent, will have your youngster’s safety foremost in mind. Serious injury can result from the improper use of MINI-Talons. Your youngster’s safety will depend on you taking a “safety first” approach to MINI-Talon driving at all times. It is important to carefully read and follow the instructions and warnings contained in this manual and on the labels pasted on the MINI-Talon. -
Page 6: Safety Information
Helmets and gloves can be purchased from your dealer. You can also purchase safety gear from Carter Brothers Manufacturing Co. by calling 800-523-5278 or visiting us at www.carterbro.com. - Page 7 Never Run Your MINI-Talon Indoors The exhaust from the engine contains a tasteless, odorless, and poisonous gas called carbon monoxide. SAFETY Keep Away From Moving Parts of the MINI-Talon No one should ever place their hands or other parts of their body near any moving part of the MINI-Talon.
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Page 8: Safe Driving Precautions
Fig. 1 SAFETY 2.6 Safe Driving Precautions Off- Road Use Only The MINI-Talon and its tires are designed and manufactured for off-road use only and not for pavement use. Driving on pavement can cause poor handling and control. Your youngster should not drive the MINI-Talon on pavement. WARNING Operating this MINI-Talon on paved surfaces may seriously reduce effective handling and... - Page 9 WARNING Removing hands from Steering wheel or feet from foot controls during operation can reduce your ability to control the MINI-Talon or could cause you to lose your balance and fall off the MINI- Talon. Always keep both hands on the steering wheel and both feet on the foot controls of your MINI-Talon during operation.
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Page 10: Ready To Drive
WARNING Failure to use care when operating this MINI- Talon on unfamiliar terrain could result in the MINI-Talon overturning or going out of control. Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the MINI- Talon. - Page 11 ♦ Before each drive, be sure your youngster: Wears their seat belts at all times while driving, or sitting in, the MINI-Talon. Feels well and is in good physical and mental condition. Is wearing an approved motorcycle helmet (with chinstrap tightened securely), eye protection, and other protective clothing.
- Page 12 4. Is your youngster wearing the proper protective gear? 5. Has your youngster learned to locate the MINI-Talon controls without help? 6. Does he or she know how to operate the controls smoothly? 7. Does your youngster understand he or she must always drive off-road? 8.
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Page 13: Operation
Nuts and Bolts Check the wheels to see that the axle nuts are tight. Use a wrench to make sure all accessible nuts, bolts, and fasteners are tight. Underbody & Exhaust System Check for and remove any dirt, vegetation, or other debris that could be a fire hazard or interfere with the proper operation of the MINI-Talon. - Page 14 Brake Pedal Throttle Pedal Fig.2 a. Throttle The right foot pedal is the throttle that controls the MINI-Talon speed. As the engine speed increases above idle, the vehicle moves forward. WARNING Each time, prior to starting the engine, check the throttle and brake to ensure that when the pedals are pushed all the way forward the assembly is working smoothly and returns when released.
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Page 15: Adjustments
ADJUSTMENTS Checking For Correct Operation of the Throttle (Fig. 3-1 and 3-2) With no pressure on the throttle pedal, there should be approximately 1/16” of space between the rubber molded disc (A) and the inertia wheel. (B). When the throttle pedal is depressed, the throttle cable (C) pulls the throttle actuating arm (D) up causing the rubber molded disc (A) to make contact with the inertia wheel (B). - Page 16 Fig. 3-2 WARNING When starting your MINI-Talon the kart should never “buck” or move forward. As the rope is pulled to start the engine, the inertia wheel spins. If the kart moves or pulls forward as the rope start is pulled, the rubber-molded disc is making contact with the inertia wheel and must be correctly adjusted prior to operation.
- Page 17 Fig. 4-2 ADJUSTMENTS Adjusting the Foot Pedals This MINI-Talon has been made with foot pedals that can be moved depending on the size of your child. First remove the bolts (A) and (D) (Figure 5-1 and 5-2). Once you have done this, you are able to move the cable holder and the pedal rod with the pedals together.
- Page 18 Adjusting Front Wheel Alignment a. The front wheels should be “toe-in” from 1/8” to ¼”. To check for alignment, measure distance A and B (Fig. 6-1) between the centerline of the wheels. The proper toe-in dimension “A” should be 1/8” to 1/4” greater than dimension “B”. b.
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Page 19: Periodic Checks And Services
Fig. 7-1 PERIODIC CHECKS AND SERVICES The maintenance intervals in the following table are based upon average driving conditions. Driving in unusually dusty areas require more frequent servicing. Items Prior to Each use Monthly Quarterly Yearly Tire pressure/wear Brake Performance Tightness of Air Cleaner Drive Chain... - Page 21 This page intentionally left blank.
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Page 22: Parts Manual Page
PARTS MANUAL Your dealer can provide technical assistance. You may also contact us. Carter Brothers Manufacturing Co., Inc. 1871 US Hwy 231 Brundidge, AL 36010 Phone: 1-800-523-5278 Fax: 1-334-735-3500 Parts Fax: 1-800-240-3501 www.carterbro.com... -
Page 24: Frame Group
FRAME GROUP REF NO PART NO DESCRIPTION REQD NO 5121019 8.070.045 CUSTOM BAR CAGE (BLUE) 5122019 8.070.045 CUSTOM BAR CAGE (YELLOW) 5123019 8.070.045 CUSTOM BAR CAGE (RED) 5124019 8.070.045 CUSTOM BAR CAGE (SILVER) 5121020 6.000.194 CUSTOM CROSS BAR TOP FR (BLUE) 5122020 6.000.194 CUSTOM CROSS BAR TOP FR (YELLOW) 5123020... -
Page 26: Steering Shaft Assembly
STEERING SHAFT ASSEMBLY REF NO PART NO DESCRIPTION REQD NO 5362506 7.010.056 STEERING BOLT COVER 5003019 9.210.006 LOCKING NYLON NUT M6 5362503 7.020.057 STEERING WHEEL 5362504 4.000.023 STEERING- SHAFT 5002505 9.100.616 BOLT M6 X 16 5362505 4.000.024 STEERING GEAR 5362507 6.000.180 STEERING BALL JOINT 5242503 8.010.135 TIE ROD... -
Page 28: Suspension Arm Assembly
SUSPENSION ARM ASSEMBLY REF NO PART NO DESCRIPTION REQD NO 5002514 9.108.095 FLANGE BOLT M8 X 1.25 X 95 5363014 7.010.003 UPPER SUSPENSION ARM BUSH 5362509 8.010.104 UPPER SUSPENSION ARM COLLAR 5362510 4.000.020 UPPER SUSPENSION ARM 5001043 9.220.008 LOCKING FLANGE NYLON NUT M8 5001080 9.108.030 FLANGE BOLT M8 X 1.25 X 30 5532503... - Page 30 AXLE REF NO PART NO DESCRIPTION REQD NO 5272503 AXLE 5202503 5232503 DRIVE SPROCKET 5522508 BRAKE DISK 3221001 LUTCO BEARING 20MM w/FLANGE 3221009 ECCENTRIC LOCK COLLAR (SE20K) F245 BOLT CARRRIAGE 5/16"18 X 3/4" NC F1017 NUT FLANGE LOCK 5/16" WHIZ 5002517 PARALLEL FLAT KEY A M5X50 3311105...
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Page 32: Rear End
REAR END REF NO PART NO DESCRIPTION REQD NO F110 HEX BOLT 5/16" X 3/4" NC 3001549 CENTER LOCK NUT 7/16" F422 FLAT WASHER 5/16" 3001550 NUT, 7/16" 3001548 TAP SCREW 10/24 X 1/4" 3001551 WOODRUFF KEY #6 3001552 CAP SCREW 7/16" X 1" NF F412 LOCK WASHER 7/16"... -
Page 34: Wire Elec Seat
WIRE ELEC SEAT REF NO PART NO DESCRIPTION REQD NO 5371002 SWTICH PANEL COVER 3092501 WIRE HARNESS 5091023 HORN BUTTON 5091024 ENGINE STAT BUTTON (NOT USED) 5091021 ENGINE KILL BUTTON 5091022 KEY SWITCH W/ KEY 3092502 BATTERY 12V 5351004 SEAT 5351005 SEAT BELT ASSEMBLY 3092507... - Page 35 This page intentionally left blank.
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