Roadstar HIF-5803MP Service Manual
Hide thumbs Also See for HIF-5803MP:

Advertisement

Quick Links

R
HIF-5803MP

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HIF-5803MP and is the answer not in the manual?

Questions and answers

Summary of Contents for Roadstar HIF-5803MP

  • Page 1 HIF-5803MP...
  • Page 2: Table Of Contents

    SPECIFICATIONS CONTENTS AM/FM TUNER SECTION IMPORTANT SERVICE SAFETY INFORMATION---2 ANTENNA SYSTEM AM: FERRITE BAR DISASSEMBLY INSTRUCTIONS--------------------- 3 FM: LEAD WIRE OR 75 OHM JACK ADJUSTMENT LOCATIONS----------------------------4 AM: 522 - 1620 kHz TUNING RANGE FM: 87.5 - 108 MHz ALIGNMENT PROCEDURES---------------------5 - 10 VOLTAGE CHARTS--------------------------------11 - 13 AUDIO SECTION SPEAKER IMPEDANCE : 4 OHM...
  • Page 3: Important Service Safety Information

    IMPORTANT SERVICE SAFETY INFORMATION 1. SAFETY PRECAUTIONS ANTENNA Before returning a unit to the customer, always make a safety TERMINAL check of the entire unit, including, but not limited to the following items: EXPOSED a. Be sure that no built-in protective devices are defective METAL PART and/or have been defeated during servicing.
  • Page 4: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS...
  • Page 5: Adjustment Locations

    ADJUSTMENT LOCATIONS...
  • Page 6: Alignment Procedures

    ALIGNMENT PROCEDURES FM AND AM RF ALIGNMENT CHART ( IF ) Step item Input Circuit Output Circuit Tuner Adj - Adjustment Setup Setup setting Point Unless otherwise specified set switches as follows: Function: FM Adjust generator frequency to a center of the FM band where no FM broadcast exists Connect FM IF Connect Co19 and GND FM in band...
  • Page 7 ALIGNMENT PROCEDURES FM RECEIVER PERFORMANCE DATA Band: Supply Voltage: Standard Output: 50 mw Dummy Load: 4 Ohm Modulation: 1 KHz 22.5 KHZ DEV EQ or Tone at Flat Place Bass OFF Place Measuring Items Unite Norm Limit Sample1 Sample2 30db Quieting 90.1 Sensitivity 98.1...
  • Page 8 ALIGNMENT PROCEDURES MW RECEIVER PERFORMANCE DATA Band: Supply Voltage: Standard Output: 50 mw Dummy Load: 4 Ohm Modulation: 1 KHz 30% EQ or Tone at Flat Place Bass OFF Place Measuring Items Unite Norm Limit Sample1 Sample2 20db Quieting dB/M Sensitivity dB/M 1404...
  • Page 9 ALIGNMENT PROCEDURES CASSETTE PLAYBACK PERFORMANCE DATA Supply Voltage: Standard Output: 50 mw Dummy Load: 4 Ohm 0DB=1V EQ or Tone at Flat Place Bass OFF Place Tape Speed 4.76cm/sec.1 Measuring Items Unite Norm Limit Sample1 Sample2 Tape Speed Enor +3/-2 WOW &...
  • Page 10 ALIGNMENT PROCEDURES CASSETTER REC/PLAY PERFORMANCE DATA Supply Voltage: Standard Output: 50 mw Dummy Load: 4 Ohm 0DB=1V EQ or Tone at Flat Place Bass OFF Place Tape Speed 4.76cm/sec.1 Measuring Items Unite Norm Limit Sample1 Sample2 Rec Blas System KH z Erasing System Magnet Erasing Ratio R/P Frep Response...
  • Page 11 ALIGNMENT PROCEDURES CD/MP3 PLAYBACK PERFORMANCE DATA Supply Voltage: Standard Output: 50 mw Dummy Load: 4 Ohm 0DB=1V EQ or Tone at Flat Place Bass OFF Place Measuring Items Unite Norm Limit Sample1 Sample2 WOW & Flutter Play Freq Response (0dB) P/B S/N (YEDS) AC Optetaion Min Vol Hum &...
  • Page 12: Voltage Charts

    VOLTAGE CHARTS IC VOLTAGE TABLE {DC12V,NO SIGNAL INPUT (EXCEPT FM STEREO BAND),VOLUME MINMUN} AC 230V 50HZ TB2132 & TA8142AP & TC4052BP &PT2253A PINS 10 11 12 13 14 FM.ST IC601 TB2132 PINS 20 21 22 23 24 25 26 27 28 29 30 FM.ST IC201 PINS...
  • Page 13 VOLTAGE CHARTS PINS 10 11 12 13 14 PINS 20 21 22 23 24 25 26 27 28 29 30 RADIO TAPE TC94A09 PINS 36 37 38 39 40 41 42 43 44 45 46 F-209 RADIO TAPE PINS 52 53 54 55 56 57 58 59 60 61 62 RADIO TAPE PINS...
  • Page 14 VOLTAGE CHARTS IC302 PINS KA7808 IC303 PINS 7806 12.9 Q307 PINS 8050 11.9 IC901 PINS RECEIVEER PINS IC304 7805 REMARK : ALL THE DATA IN THE TABLE IS FOR.REFERENCE ONLY FOR FM.ST BAND , FM STEREO INDICATOR MUST BE ON. PINS 10 11 12 13 14 0-2.8...
  • Page 15: Ic Block Diagrams

    IC BLOCK DIAGRAM...
  • Page 16: Ic Block Diagram

    IC BLOCK DIAGRAM PT2253A INPUT OUTPUT SERIES PASS ELEMENT CURRENT GENERATOR PROTECTION KA7808 KA7805 STARTING REFERENCE ERROR CIRCUIT VOLTAGE AMPLIFIER THERMAL PROTECTION...
  • Page 17 IC BLOCK DIAGRAM...
  • Page 18 IC BLOCK DIAGRAM...
  • Page 19 IC BLOCK DIAGRAM...
  • Page 20 IC BLOCK DIAGRAM LPFN P4-1/Sin2 :I2C Request LPFO P4-0/ADin4/BUZR : PU Select PVref P3-3/ADin3 : Tuner Select VCOF P3-2/ADin2 :KeyAD2 AVSS P3-1/ADin1 :KeyAD1 SLCO P3-0/DCref : EQA P1-3 : Funct B AVDD P1-2 : Funct A RFCT P1-1 :CDRW/ST RFZI P1-0 :Power Out RFRP...
  • Page 21 IC BLOCK DIAGRAM TB2132FN...
  • Page 22: Block Diagram

    BLOCK DIAGRAM...
  • Page 23: Wiring Diagram

    WIRING DIAGRAM...
  • Page 24: Schematic Diagrams

    SCHEMATIC DIAGRAMS...
  • Page 25 SCHEMATIC DIAGRAMS...
  • Page 26 SCHEMATIC DIAGRAMS...
  • Page 27 SCHEMATIC DIAGRAMS...
  • Page 28 SCHEMATIC DIAGRAMS...
  • Page 29 SCHEMATIC DIAGRAMS...
  • Page 30 SCHEMATIC DIAGRAMS...
  • Page 31: Printed Circuit Boards

    PRINTED CIRCUIT BOARDS...
  • Page 32 PRINTED CIRCUIT BOARDS...
  • Page 33 PRINTED CIRCUIT BOARDS...
  • Page 34 PRINTED CIRCUIT BOARDS...
  • Page 35: Exploded View/Parts List (Cabinet)

    EXPLODED VIEW/PARTS LIST (CABINET)
  • Page 36 EXPLODED VIEW/PARTS LIST (CABINET) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 356-059300-8890 CASS KNOB COVER LENS 461-05990B-1000 PCB BRACKET-B 367-059900-8890 CASSETTE DOOR LENS 188-000400-00 LEAF SWITCH 333-059900-8890 FRONT LENS 374-059300-5Y20 CD DOOR BRACKET 357-059300-6500 CASSETTE KNOB COVER 358-.059300-6500 CD DOOR 358-059300-6500 CASSETTE DOOR 466-059300-1C20...
  • Page 37 EXPLODED VIEW/PARTS LIST (CABINET)
  • Page 38 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 001-059394-06 NE-593 BLUE LED BACK LIGHT BD 149-050624-30 High Intensity LED Blue 120Deg HKL-504SBCK-2 FLAT HEAD "LED" 194-232015-02 28# FLAT CABLE 150MM W/HOUSING JS-1124-2 2.0 PITCH 114-221012-05 RESISTOR (1/16W) 220 OHM ?% HIGH GRADE 173-059306-01...
  • Page 39 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- HIGH GRADE 114-153012-05 RESISTOR (1/16W) 15K OHM ?% HIGH GRADE 114-202012-05 RESISTOR (1/16W) 2K OHM ?% HIGH GRADE 114-221012-05 RESISTOR (1/16W) 220 OHM ?% HIGH GRADE 114-224012-05 RESISTOR (1/16W) 220K OHM ?% HIGH GRADE 114-272012-05...
  • Page 40 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 130-220262-S0 FM TUNING DIODE 1SV262 SMD TOSHIBA 130-231V02-03 AM DOUBLE TUNING DIODE HN1V02H CLASSIFICATION "B" TOSHIBA 150-007805-61 VOLTAGE REGULATOR IC 5V KA7805 150-007806-61 VOLTAGE REGULATOR IC 6V KA7806 150-007808-26 VOLTAGE REGULATOR 8V MC7808CT ON SEMICONDUCTOR...
  • Page 41 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- HIGH GRADE 114-104012-05 RESISTOR (1/16W) 100K OHM ?% HIGH GRADE 114-105012-05 RESISTOR (1/16W) 1M OHM ?% HIGH GRADE 114-122012-05 RESISTOR (1/16W) 1.2K OHM ?% HIGH GRADE 114-123012-05 RESISTOR (1/16W) 12K OHM ?% HIGH GRADE 114-152012-05...
  • Page 42 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- HIGH GRADE 114-680011-05 RESISTOR 68 OHM 1/16W ?% 114-681201-05 RESISTOR 680 OHM 1/4W, ?% 114-682012-05 RESISTOR (1/16W) 6.8K OHM ?% HIGH GRADE 114-684012-05 RESISTOR (1/16W) 680K OHM ?% HIGH GRADE 114-820012-05 RESISTOR (1/16W) 82 OHM ?%...
  • Page 43 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 121-150500-10 C.CAP 15 PF (50V) +/- 10% 121-180500-10 C.CAP 18 PF (50V) +/- 10% 121-203500-82 C.CAP 0.02 UF (50V) +80,-20% 121-300502-05 C. CAP (N.P.O) 30P 50V ?.5 PF HIGH GRADE 121-330500-05 C.CAP 33 PF (50V) ?0%...
  • Page 44 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 161-035045-07 FM COIL ?4.5 X 3?X 0.7MM (85 P CLOCKWISE 161-045040-07 FM COIL ? X 4?X 0.7MM CLOCKWISE 173-059932-01 NE-599MP3 A/F+R/P+5W BOARD 182.8x195x1.6MM UL 94HB 178-000505-01 COPPER WIRE L = 50 MM 195-200011-02 WAFER JS-1125-2S / JM24181-2 PH-2A 180?2 POLES 2.0MM PITCH...
  • Page 45 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 114-223044-05 RESISTOR SMD 0603 22K OHM 1/10W +/-5% 114-224044-05 RESISTOR SMD 0603 220K OHM 1/10W +/-5% 114-225044-05 RESISTOR SMD 0603 2.2M OHM 1/10W +/-5% 114-271044-05 RESISTOR SMD 0603 270 OHM 1/10W +/-5% 114-330044-05 RESISTOR SMD 0603 33 OHM...
  • Page 46 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 126-472500-10 C.CAP 0603 SMD 4700pf 50V -/+ 10% 126-473500-10 C.CAP 0603 SMD 0.047uf 50V -/+ 10% 126-560500-05 C.CAP 0603 SMD NPO 56pf 50V -/+ 5% 132-2712GR-68 TRANSISTOR SMD 2SC2712GR-T-TOS "TOSHIBA"...
  • Page 47 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- PH-7A 180?7 POLES 2.0MM PITCH 195-200011-09 WAFER JS-1125-9S / JM 24181-9 PH-9A 180?9 POLES 2.0MM PITCH 162-251512-08 FERRITE CORE FH-M8-T25x15x12 ?25 X ?15(IN) X 12(L) MM 173-059930-01 NE-599 FIXED BOARD 19x7x1.6MM UL 94HB 177-109500-01...
  • Page 48 341-059320-6500 SPEAKER FRONT CAB.-R REV2. SPR HIPS 2C00 352-059300-2490 SPEAKER DECORATION CHROME ABS SILVER 010-059934-50M0 R-599 ROADSTAR MP3 12 KEY (209 2C00 , 999-0599G0-A100 020-059939-01 NE-599MP3 12 KEY REMOTE CON BD (94A09F-209 - PT2243) 108-004550-07 CERAMIC RESONATOR CSBLA455KECE -B0 "old CSB455EB"...
  • Page 49 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- HIGH GRADE 121-101502-05 C. CAP (N.P.O) 100P 50V +/- 5% HIGH GRADE 130-514148-05 DIODE IN4148 BRAND: "COS" DAIWA 131-09014C-38 TRANSISTOR S9014C HI LITE CENTRE B 133-STE305-00 INFRARED EMITING DIODE STE-305 TRAN.
  • Page 50 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 202-059904-01 CD PCB BRACKET - SMALL (599) 202-081502-01 R/P PLATE <815> 203-200200-12 TAPPING SCREW 2 X 12 PA 203-230200-05 TAPPING SCREW 2.3 X 5PA 203-260200-06 TAPPING SCREW 2.6 X 6 PA 203-260900-08 TAPPING SCREW 2.6 X 8 BA 203-300200-08...
  • Page 51 CD CAUTION LABEL (500) YELLOW B/G/BLK LET 210-059934-01 SHIPMARK LABEL-ROADSTAR (599) PO#: 700616 210-059934-11 SPEAKER LABEL "ROADSTAR" HIF-5803MP OUTPUT POWER: 5W 215-031123-20 POLYBAG PE04-LD W/RECYCLE MARK P.HOLE, WARN, 3" X 11" X 0.023 215-060823-20 POLYBAG PE-04,PE-LD W/WARNING P.HOLE,RECY.MARK 6"x8"x0.023 215-151904-6S POLYBAG PE-LD/04 6-LANG WARN.
  • Page 52 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 5822, OLD P/No. 601-05354M-00 303-000081-0001 CASSE KNOB FIXER REV. INJ ABS BLACK 303-000090-0201 MOUNTING POST REV2.INJ ABS BLK 311-059920-6500 FRONT CABINET REV2. SPR. HIPS 2C00 322-059310-5Y20 REAR CAB W/O DC-B, AC-COVER, REV.
  • Page 53 Component list with price PART NO. DESCRIPTION UNIT QTY. PER ------------------------------------------------------------------------------------------ ---------------- ---------------- 1813 425-059334-1C20 CASS KNOB - STOP REV3. INJ ABS 1813 461-059520-1010 CASS DOOR BRACKET REV2 INJ ABS BLACK 461-059903-2500 DOOR OPEN BUTTON BRACKET SPR ABS 2C00 461-05990A-1000 PCB BRACKET - A INJ ABS ANY COLOR 461-05990B-1000...

Table of Contents