Saab 92X Owner's Manual
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Saab 92X Owner's Manual

Saab 92X Owner's Manual

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Table of Contents

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Summary of Contents for Saab 92X

  • Page 1 www.carburetor-manual.com Would you like some Free Manuals? http://carburetor-manual.com/free-shop-manual-club-t-13.html Also visit http://freeshopmanual.com for more Free Manuals Also Visit my website for 7 FREE Download Manuals starting with this one. "The ABC's of Carburetion" Click Here Now file:///C|/Documents%20and%20Settings/Tim/Desktop/carburetor-manual-welcome/index.htm[4/25/2009 11:42:20 AM]...
  • Page 2 Owner’s Manual...
  • Page 3 There is an In-car safety & Quick Reference Guide found in your car which contains some quick reference concerning safety issues. Make sure you keep this Reference Guide readily available for all occupants to review. Replacement and/or additional Reference Guides may be ordered from your Saab dealer.
  • Page 4 1234565785931  45 5#78775'3635385#7877 (5  6685275 95 752 9252567897 5  57)385257 5 95 5253 45365785) 5353852 7 5 599 5  8 5 345 5 8853453857525388385 57254 3 85 52567897 57852 53457 4 575 6 2843 38"575257)5 525 ) 9 35325257 534575(7 785785 35*   ) 52325 87384536 7857 78538 673 8 7854 334525 9 7 567388785 557 35 9  4 538 9534575+93)5* 85%93 38525 3575775345 85 5 83897 536  685 5 7385 25 325  5 38 75 6 3373 84 785 57  54 3373 8459 385 93 8532 95 3 58 3 !5  95 275 785 943 845  8 8385  9 5 7 5 34 UGF061AA  93 685 25 7 785  833 845 5  9 5 77 7  53 55 745 52 5 5 956757 52577 123456783952 #94 6 54434785#8 538525$575,-..//...
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  • Page 6 3589931  5)357 395)2 4+ 27   3 41,7695 1234527  5 38 645  95 2 5  5  75  9 5 793 446 2 92#574')2 4+ 27   3 42,123 4954 379 23 7 5  95  75  9 5 23 5 7 9 5 75 234 12345 27  5 38 645  95 2 5  5  75 38 3 67897 51 5 5 9 4 5785"85254 35 3  93 68 5 9 523 5 525384 93 845385234567897   3 44,3 4392 265 4 392 =73 9 5 5 4 5245384 93 845675 49 53854 1234527  538 645 952 5 547 5785  75 9 3 9453859 57857675 5 9 523  77  3 45,49!9239 1234567897 5345 6 45 5 9 8527  45472 12345 27  5 38 645  95 2 5  5  35  9 5 775 38...
  • Page 7 1234565785931  3 4 /,527 49254 3952 26- 54392   3#6  83 12345 27  5 38 645  95 7 95 983 65 3 5 97 3 =1':92698 3  937 395292)9892<74#  73854787 45785* 3854754 546   35#574! 98 %54&53%85764 73  3 4 0,126 9 93 8 7395299254 6 123453457857 2737 5 34385 57 527>4538523456789 7 5? 9578594535 5 93) 53854 62385 9578  5 7 :'=> :'=>9! 9254 3952547 39525)35 2   3#) 4292  & 33 47 5#574! 98  ? 953 538575896 5 5(*@!@%45#$1!A@4578 2   3##&5 @A1445385234567897  12454757 838457  5 95 5 837 52787 4 275 9 5 49 53853859 5 5 95 5 2 4 : 745 752454757 83845745 57457 5 2 3 845 5234567897 57 9 5385  5 5738575  5 98 478385 5 2 5  5 945  9 5 775 23  47   -:1:;92698 3  937 395292)98 49 5792<74#546 385764 7393 ) 42929...
  • Page 8 1234565785931 ? 98 #&5 938 29 12 57 54 65 52546 45 9567545 85 9 *  488 23  938 29 274 27  5 !"  4 72 747847 7 4282  #8$ 4884 8%4246 8%  4 72 74 8$ 4282  #2  &4$ 8$4 8%4246 8% (8 '6 +  4$  4   '87484 7 +  4 7 9 77 7 #2% 4 7 +  4$  424$2  (2)24$2 4 2  , 24$ 8$4$  424$2   2 77 4 7 ...
  • Page 9 1234565785931 938 29 938 29 , 24$ 8$4 8 ."67  49 84 - 7  8  #2% 4 7472 4 74   4 27 4 5 4  6 27 8 7424 769 742 4 69 27 8 "67  42  ( 24 7 *  48 ! 69 27 843 7  +2  '24  !769 742 4867 7 !769 742 4867 74248874867 7 '8874867 7 +  4 87 4248874867 7 +  4 87  234564789...
  • Page 10 1234565785931   3#4 8 73952) 2649!92  23%3 649! 4576 ) #937493 26 )  & 8  92 3   3   4 45 3  3 492 )  4 8398 )9 39 923 92927!  2  3& 3 26- 94&  98  852345 26 3  4523   2 4 576 5! 3  3  4& 8  59&  2693 7493 26) & 8 923  3 1  452923 ! 98 576 3 23 94  3& 3 @>$'-> 3  ! 98  3 43 35 5!  #7 9 5 752543 845;7 4<5785;C*573  '3 4)9 %3 59&993#5 495792<74#&  75D9 687 5*4 738546573 7E<538527  85 4 3 4923  ! 235 766 23554...
  • Page 11 1234565785931 ) 931 8969355&954 8964 34 923 1 ) #58 3   2 4+)9265)792 #3 % 3  896 576 93 923  ->-  3 3 58 )938) 28964 2 4 49692923 26& 4 34 92 67923  3& 388546 ! 98 $ 974 3555)39458 674 8576 92 35 8896 23 3 39398% 8964 2 4    4 4 73 92 92<74# 35  896 5 4 392 3  5) 4 ) 245 4#4 34 92 6923 4 4 3925 )9265) -  4 35 3  D 9265)E  83952 92 939523 2923 4523 392593952: ! 8 3 4* 4 5) 896353 26754 2 523  3...
  • Page 12 1234565785931 25 23 5 4 7385 4465 47 5 4465 785 * 4  23 492 3  ! 98 %  !  3  45&  73 75446 8 8 6 268544 83 6 552 59& 1 #57 73 649!  726 4 3   852693952% 649! 52#)93 )9265)7#5 2 2 >292  9 73 8 4&525259 1 .  3  3472  96 54 4 4  3  85 6)9 96 " 649!92 35 4 ! 23 9 73   45 23 492 3 ! 98  1 : ! 492   292  9 73 >292  9...
  • Page 13 1234565785931 738453857  2 57457 5  53 8   9527575637 5 833 85275  93 45 95 57)  95 675 275  84965  5 6925 7  2 5  5  3  945 745 849 5325 9 5   47 5853525  5 57  2 5385 9 5 5345  @ 5 3535 957 598 52538 985 57853 33 25 7 5 3635 125 4745 2385  95 785  5 345 8 6387  385 945= 5 9 5 8527 25785   38)5785 35F  535 952758 52 3595 38559 5  958 5  5 7)53 7 5 94538525 3 4  35 4 5  38)385 785 4  5 9 5  6  5   75 785  5 4)5  7685 35  95 7 5 735  3852385252  2 45 94...
  • Page 14 1234565785931 2 856998 39525#574! 98 2 49!92)93 3 $8 4 7385 4578538  5325 9 5 338578 34 75  9 5 783 85  65  3385 !85 75  343 85 4985 4 5 98 4 7385 45 5 745 785  C574! 98 576253& 5699 6856998  2 857 985384352523 578529 5 95 5 9 39528576  8393 454 28 %  3#5467 7448 4533 87 525 45785529 598 4 &993#% 26  # ! 2 !95 3  5! 42 23  24543973 845!53457 4 5 523 5 85475275 4 4 7 3952 12 6693952% 6    54  454 42 9 55  5 4 7385385 9 523 5*4 738  28  45&  4 7392 45 56998 3952 75 5325754 37 5 7 38527 8445232578554...
  • Page 15 1234565785931 49!92 39 6)93 98 9! #5)394 4 74 8 28 7 3 394 356 54 ! 4  # 26354 96#& 85 53 49284  92 3  4 374  8576 8 7  34 6 54 96 )    4 3952% 266 3478395253 394 = 4  739255! 98 8523458576 635 2 8896 23 2  95429 4559395221) 4292 >292  9 73%5 5938523937 23% 26 8 43 92 ! 98  8552 23 8523 92 54 93 8 98  25)2 35 3  3 3  5  95429  35 8 7 8 28 4 26&9436  835453 44 45 67839!  412 6693952%8 43 9279692! 9 8  26 8 43 92 8552 23 5 456783 ) 4 8523 9254 938 98  25)2353 3 3 5  95429 358 7 8 28 4 26&9436  8354 53 44 4567839!  4...
  • Page 16 1234565785931...
  • Page 17 1234565785931 = & 58523 23                !    "   #$    $   %&$   '     "$$     (      & $ '  ! '   $ '  '   )
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  • Page 19 1234565785931 *7 538 5  59 85 D 753-E #23 5475 )45D 75.E =9 53  5 357857 5D 750GE 13 8H1 3852 )5D 75 *7 575D 75GE UGF062BB 234564789...
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  • Page 23 1234565785931 2 A93852345 26)9 4852345 ! 4H)938  :7 )385 3254325D 753E (38423 53  5D 753/E &345D 7532E (38423 5742 5D 7532E *7 538 53  5785742 5 4325D 7530E (3  5 8 5  5D 753/E ! 963873 85 328445 8 5 D 753,E '325 8 5  5D 753,-E F7 325A@HA==5D 753,-E ,.E F7 325 742 5F32H' 5 7652785D 753,-E ,,E 19 854387 5D 5 785278E5 D 753.E ,E 19 854387 5D 753.E UGF064BB 234564789...
  • Page 24 3589931  2 12347 23873 4 =9 5795D 7530E   5  5 433 853837 5 D1E55D 753,2E 16  79 5795D 753-E   6 5D 7532E 172 6 5D 7530E 1 3 56 5H754 3 85785 3 5 6 5 45)8 5D 7532E A 6 5785 3 56 5D 75 32E A94356  79 53837 5 D 753E ' 59 57 8385 325D 753-E UGF060BB...
  • Page 25 1234565785931 1 4292 2692698 35493 938 29 #2 938 29 #2 5 $ 4  4$2 4 74 /0; 65 846 4 76  8 273 74$2 4 7 /01 64 2 4  2784 7 /0< , 42 3247 94$2 4 /01 7 ( 43 294  2784 7 /0< (*24*3!*4$2 4 7. /00 6 747 94  2784 74 509 42 67 84  2784 29 2 4$2 4 7 /05 6  4878 4  2784 74 /0< 6  4878 4 74  2784 " 4 6 4$2 4 7 /05 /0< 7 5678927 4729  84" 4 7 9 276 4$2 4 746 4 /05 76  8 5 4$2 4 7 /0/...
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  • Page 28 1234565785931 234567234829463 6 63 837 456789 8 234567234829463 6 63 837 1  59  89 8 9 89  9 579 869 6 8 96 89696 969  9678569 796  5 67 975 1  65 9  879 8 9 89  9 5 9 8  7 9 79  89 69 5 59 89  7 5 9 5  59698 9  879  7  1 ! 8 8 9 56 9  "9 5 85 789  7 8 96 789 8 9 9  9 79589798 HS1034BA 89 #69 5  9 8 9 5 9 69 79 7 59 8...
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  • Page 32 1234565785931 234567234829463 6 63 837 2 '8 9 95 85 78 1 + 9 8 9  9 5 85 789  9  8 9 67  79 8 9  89  9 56 59  8 9 79 8  59 8 9798 9655 896 86796798 9 8 1 + 9 8 9  9 5 85 789  9  7 9 86 65 967967 9$9659  9 976 979 5 52 79 6 679   9 79 865> 9 !    597  898 9 8 9 95 85 78  1 # 9 8 9 95 85 78 9 976896 5 8 97 8 9  7898 9  9 " 5 7 9679 9 8  89798 95 5...
  • Page 33 1234565785931 234567234829463 6 63 837 ! 89 8 59)9 @ * UG1109BB 28775526787395 UG1100BB 77 7458 6 77 97458 6 234526787395 77 7458 6 6747 5467 5794 79 574 674567454 564 77 97458 6 75679445674#$%%&4944#'(&4 5 45294456747 5467 5794 2645674#)'&494#*+&4  5445674 564 4 797 4 7 7 44567457 79 52974,737545674#*+&4 54 334 27456747 5 5467 542 4 279 674   594 3 57 4 4 5674  564 74 4 67 56747 5467 579444 79 546745674876374 579944 97 472649479742437 8745674876 3747429745452945674 564 234564789...
  • Page 34 1234565785931 234567234829463 6 63 837 & 59 8 1 # 5 9 9 96 898 89 6 989  8 79  9  59 89 57 9  79 89 69 8 2  5 85 9 9  B  9  9 8 9 89  8 59 659 679 569698 9/ 79 798 9 8 59 2   9 9 5 9869 5798 9 5 67 967 57  1 069768989 78796798 9 8997 2  8 9  7 89 89 9 9 9 7 89 67 659  598  9# 9 9  98 9 89 8 5 8696 5 8 4#+ 1 6 9698 9 89 8 59659 9679 569698 HG1044BA  98 9 77 9 9768957779 79  98 9 82 8 599869  5  1 / 79  779 8 9 89 69 7689  9  7>7  ! 8 8 956 9 "95 85 789 798  789877 59659 79  59 8 5   6 789 8 9 9  9 79589798 9 8...
  • Page 35 1234565785931 234567234829463 6 63 837 2 3 5 89  8 78 HS8005BA HS1046BA 49 74567467 9754 2334542   59 8  9  965968 59 569 598 7 43 79454 264567467 49754  4 6374 7 97 8 9869698 9 8  9   989698 56749737 742554456745 4456747 5  65 59 7975 9 7 5 9798 9  78969 67456747 54 974542 7 43 794567467 975  79 869659  78 54 987497 9 9 4835 234564789...
  • Page 36 1234565785931 234567234829463 6 63 837 2 46796798 95 59 8 1 & 59 78 59 8796 867 HS1106BA HS1047BA 49 74567467 49759 54 2334542  43 79454 264567467 9754  4 6374 974567 9737 742554456745 4456747 5  674 5674 97 975794 7 54 54 4 2 7  3 74 5674 67 9754 4 54 66754 54 674 567 97 94757947 54 544542 7 43 794567 67 975454 987497 9 9 4835 HS1048BA 121D...
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  • Page 329: Maintenance Schedule

    The scheduled maintenance items required to be ser- When maintenance and service are required, it is rec- viced at regular intervals are shown in the “ Saab War- ommended that all work be done by an authorized ranty and Service Record Booklet”.

  • Page 330: Before Checking Or Servicing In The Engine Compartment

    Serious person- If your SRS airbag or seatbelt pretensioner al injury may result to persons not experienced needs service, consult your nearest Saab deal- in servicing vehicles. ! Always use the proper tools and make certain that they are well maintained.

  • Page 331: When You Do Checking Or Servicing In The Engine Compartment While The En- Gine Is Running

    26 December 2003 Maintenance and service " When you do checking or servicing in Engine hood the engine compartment while the en- gine is running A running engine can be dangerous. Keep your fingers, hands, clothing, hair and tools away from the cooling fan, belts and any other mov- ing engine parts.
  • Page 332 18 February 2004 Maintenance and service UGB089BA UGB503BA 3. Release the secondary hood release located under Lift up the hood, release the hood prop from its retain- the front grille by moving the lever toward the left. er and put the end of the hood prop into the slot in the hood.
  • Page 333 26 December 2003 Maintenance and service higher position. Do not push the hood forcibly to close it. It could deform the metal. Always check that the hood is properly locked before you start driving. If it is not, it might fly open while the vehicle is moving and block your view, which may cause an accident and serious bodily injury.
  • Page 334 18 February 2004 Maintenance and service Engine compartment overview Air cleaner element (page 11- " 2.5-liter non-turbo models Manual transmission oil level gauge (MT) (page 11-28) or Dif- ferential gear oil level gauge (AT) (page 11-32) Clutch fluid reservoir (page 11- Automatic transmission fluid lev- el gauge (page 11-30) Brake fluid reservoir (page 11-...
  • Page 335 18 February 2004 Maintenance and service " 2.0-liter turbo models Air cleaner element (page 11- Manual transmission oil level gauge (MT) (page 11-28) or Dif- ferential gear oil level gauge (AT) (page 11-32) Clutch fluid reservoir (page 11- Automatic transmission fluid lev- el gauge (page 11-30) Brake fluid reservoir (page 11- Fuse box (page 11-62)
  • Page 336 26 December 2003 Maintenance and service Engine oil " Checking the oil level Check the engine oil level at each fuel stop. 1. Park the vehicle on a level surface and stop the en- gine. UGB082BB 1) Notch 2) Upper level 3) Lower level 4.

  • Page 337: Changing The Oil And Oil Filter

    " Changing the oil and oil filter Change the oil and oil filter according to the mainte- nance schedule in the “Saab Warranty and Service Record Booklet”. The engine oil and oil filter must be changed more fre- quently than listed in the maintenance schedule when driving on dusty roads, when short trips are frequently made, or when driving in extremely cold whether.
  • Page 338 26 December 2003 Maintenance and service to engine oil can cause serious skin disorders. The risk of cancer cannot be ruled out ! Wash the affected area thoroughly with soap and water after any contact. ! Keep oil out of the reach of children. ! Protect the environment.
  • Page 339 Then stop the engine and wait a few minutes to allow the oil to drain back. Check the oil lev- Please see your Saab dealer for correct oil filter infor- el again and if necessary, add more engine oil.

  • Page 340: Recommended Grade And Viscosity

    26 December 2003 Maintenance and service Be careful not to spill engine oil when adding it. If oil touches the exhaust pipe, it may cause a bad smell, smoke, and/or a fire. 5W 30 " Recommended grade and viscosity Oil grade: ILSAC GF-3, which can be identified with the new HSB022BB API certification mark (Starburst mark)
  • Page 341 When adding oil, different brands may be used togeth- er as long as they are the same API classification and SAE viscosity as those recommended by Saab. Use only engine oil with the recommended grade and viscosity.

  • Page 342: Recommended Grade And Viscosity Under Severe Driving Conditions

    –33°F (–36°C). For tervals shown in the maintenance schedule. adding, use genuine Saab coolant or an equiv- alent: a mixture of 50% soft water and 50% eth- ylene-glycol basis coolant. Use of improper coolants may result in corrosion in the cooling system.

  • Page 343: Engine Coolant

    Check the fuse and replace it if necessary. If the fuse is not blown, have the cooling system checked by your Saab dealer. UG9032DB If frequent addition of coolant is necessary, there may be a leak in the engine cooling system.
  • Page 344 18 February 2004 Maintenance and service ! Changing the coolant HSB026BB HSB027BB 1) Rubber gaskets 1) Drain plug 3. After refilling the reserve tank and the radiator, re- install the caps and check that the rubber gaskets in- Always add genuine cooling system conditioner when- side the radiator cap are in the proper position.
  • Page 345 26 December 2003 Maintenance and service NOTE (Turbo model only) The cap (without tabs) on top of the radiator does not need to be removed. To add coolant, remove the cap (with tabs) on the coolant tank on top of the engine.
  • Page 346 26 December 2003 Maintenance and service Guideline of coolant quantity (including coolant in reservoir tank): Non-turbo models: MT. 7.4 US qt (7.0 liters, 6.2 Imp qt) AT. 7.3 US qt (6.9 liters, 6.1 Imp qt) Turbo models: MT. 8.1 US qt (7.7 liters, 6.8 Imp qt) AT.
  • Page 347 26 December 2003 Maintenance and service 7. Put the radiator cap back on and tighten firmly. At this time, make sure that the rubber gasket in the radi- ator cap is correctly in place. ! Be careful not to spill engine coolant when 8.

  • Page 348: Air Cleaner Element

    26 December 2003 Maintenance and service " Replacing the air cleaner element Air cleaner element ! Turbo models The air cleaner element functions as a filter screen. When the element is perforated or removed, engine wear will be excessive and engine life shortened. The air cleaner element is a viscous type.
  • Page 349 18 February 2004 Maintenance and service UGB126BB USB523BA 1) Air cleaner case cover 4. To install the air cleaner case cover, insert the two 2) Air cleaner element projections on the air cleaner case cover into the slits on the air cleaner case and then snap the two clamps 2.

  • Page 350: Non-Turbo Models

    26 December 2003 Maintenance and service ! Non-turbo models UGB104BA UGB092BA 2. Push the air cleaner case cover in the direction of the arrow shown in the drawing. 1. Unsnap the two clamps holding the air cleaner case cover. 11-24...
  • Page 351 26 December 2003 Maintenance and service UGB093BB UGB094BA 1) Air cleaner case cover 5. To install the air cleaner case cover, insert the 2) Air cleaner element three projections on the air cleaner case into the slits on the air cleaner case cover and then snap the two 3.

  • Page 352: Recommended Spark Plugs

    It may be difficult to replace the spark plugs. It is rec- PFR6G (NGK) ommended that you have the spark plugs replaced by your Saab dealer. The spark plugs should be replaced according to the maintenance schedule in the “Saab Warranty and Ser- vice Record Booklet”. 11-26...

  • Page 353: Drive Belts

    26 December 2003 Maintenance and service Drive belts specified. If a belt is loose, cracked, or worn, contact your Saab dealer. in (mm) Deflection New belt Used belt 0.28 – 0.35 (7.0 – 9.0) 0.35 – 0.43 (9.0 – 11.0) 0.30 –...
  • Page 354 18 February 2004 Maintenance and service Manual transmission oil " Checking the oil level UGB095BA Turbo model 1. Park the vehicle on a level surface and stop the en- UG9032EB gine. Non-turbo model 2. Pull out the dipstick, wipe it clean, and insert it 1) Yellow handle again.

  • Page 355: Recommended Grade And Viscosity

    26 December 2003 Maintenance and service -30 -20 -10 75W/90 USB526BB HSB036BA 1) Upper level SAE viscosity No. and applicable temperature 2) Lower level 3. Pull out the dipstick again and check the oil level on it. If it is below the lower level, add oil through the dip- stick hole to bring the level up to the upper level.
  • Page 356 26 December 2003 Maintenance and service Automatic transmission fluid " Checking the fluid level The automatic transmission fluid expands largely as its temperature rises; the fluid level differs according to fluid temperature. Therefore, there are two different scales for checking the level of hot fluid and cold fluid on the dipstick.
  • Page 357 26 December 2003 Maintenance and service HGB061BB UGB095DA A) HOT range Turbo model B) COLD range 1) Yellow handle 1) Upper level 2) Lower level 4. Pull out the dipstick and check the fluid level on the gauge. If it is below the lower level on the “HOT” range, add the recommended automatic transmission fluid up to the upper level.

  • Page 358: Recommended Fluid

    26 December 2003 Maintenance and service el on the “COLD” range. If it is below that range, add Front differential gear oil (AT vehi- fluid up to the upper level. Be careful not to overfill. cles) " Recommended fluid " Checking the oil level “Dexron III”...
  • Page 359 26 December 2003 Maintenance and service -30 -20 -10 75W/90 HSB040BB HSB036BA 1) Upper level SAE viscosity no. and applicable temperature 2) Lower level 3. Pull out the dipstick again and check the oil level on it. If it is below the lower level, add oil to bring the level up to the upper level.
  • Page 360 26 December 2003 Maintenance and service Rear differential gear oil " Checking the gear oil level Your vehicle may be equipped with a rear differential protector. The differential protector provides protec- tion to the rear differential assembly during off-road use. Removal of the rear differential protector is not re- quired when checking the oil level.
  • Page 361 Maintenance and service may be an oil leak. If you suspect a problem, Power steering fluid have the vehicle checked at your Saab dealer. " Checking the fluid level " Recommended grade and viscosity Each oil manufacturer has its own base oils and addi- tives.
  • Page 362 3. If the fluid level is lower than the applicable “MIN” line, add the recommended fluid as necessary to bring the level between the “MIN” and “MAX” line. If the fluid level is extreme low, it may indicate possible leakage. Consult your Saab dealer for an inspection. 11-36...

  • Page 363: Recommended Brake Fluid

    ! If the vehicle requires frequent refilling, there may be a leak. If you suspect a problem, have the vehicle checked at your Saab dealer. M AX M IN ! Never use different brands of brake fluid to- gether.
  • Page 364 18 February 2004 Maintenance and service Clutch fluid (MT vehicles) " Checking the fluid level M I N UGB095CB 1) “MAX” level mark 2) “MIN” level mark UG9032IB Check the fluid level on the outside of the reservoir. If the level is below “MIN” level mark, add the recom- 1) “MAX”...

  • Page 365: Recommended Clutch Fluid

    Saab dealer. If the brake booster does not operate as described be- ! Never use different brands of clutch fluid to- low, have it checked by your Saab dealer. gether. 1. With the engine off, depress the brake pedal sever- ! When clutch fluid is added, be careful not to al times, applying the same pedal force each time.

  • Page 366: Checking The Brake Pedal Free Play

    Saab dealer. Check the brake pedal free play and reserve distance " Checking the brake pedal reserve dis- according to the maintenance schedule in the “Saab Warranty and Service Record Booklet”. tance " Checking the brake pedal free play HSB050BB 1) More than 2.56 in (65 mm)

  • Page 367: Clutch Pedal (Mt Vehicles)

    " Checking the clutch pedal free play Clutch pedal (MT vehicles) Check the clutch pedal free play and reserve distance according to the maintenance schedule in the “Saab 9-2X Saab Warranty and Service Record Booklet”. " Checking the clutch function Check the clutch engagement and disengagement.

  • Page 368: Replacement Of Brake Pad And Lining

    " Breaking-in of new brake pads and lin- ings When replacing the brake pad or lining, use only gen- uine Saab parts. After replacement, the new parts must be broken in as follows: HS7012BA ! Brake pad and lining...

  • Page 369: Parking Brake Stroke

    A safe location and situation should be select- Check the parking brake stroke according to the main- ed for break-in driving. tenance schedule in the “Saab Warranty and Service Record Booklet”. When the parking brake is properly adjusted, braking power is fully applied by pulling the lever up seven to eight notches gently but firmly (about 44 lbs [196 N, 20 kg]).

  • Page 370: Summer Tires

    At the same time, check the tires for abnormal wear. All season tires are designed to provide an adequate Contact your Saab dealer immediately if you find any measure of traction, handling and braking perfor- problem.

  • Page 371: Tire Pressures And Wear

    Drive values shown on the tire label. The tire label is located slowly to the nearest authorized Saab dealer and on the door pillar on the driver’s side. have the vehicle inspected.
  • Page 372 26 December 2003 Maintenance and service ! Abnormally low tire pressure (tread worn at Incorrect tire pressures detract from controllability and ride comfort, and they cause the tires to wear abnor- shoulders) mally. ! Correct tire pressure (tread worn evenly) HSB053AA Rolling resistance is high, so fuel consumption is also HSB052AA...

  • Page 373: Wheel Balance

    HSB054AA If you suspect that the wheels are not correctly bal- anced, have them checked and adjusted by your Saab Ride comfort is poor. Also, the tire magnifies the ef- dealer. Also have them adjusted after tire repairs and fects of road-surface bumps and dips, possibly result- after tire rotation.

  • Page 374: Wear Indicators

    26 December 2003 Maintenance and service " Wear indicators When a tire’s tread wear indicator becomes vis- ible, the tire is worn beyond the acceptable limit and must be replaced immediately. With a tire in this condition, driving at high speeds in wet weather can cause the vehicle to hydroplane.

  • Page 375: Tire Rotation

    After tire rotation, adjust the tire pres- sures and make sure the wheel nuts are correctly For safe vehicle operation, Saab recommends replac- tightened. ing all four tires at the same time.
  • Page 376 26 December 2003 Maintenance and service degrees of wear can result in damage to vehi- NOTE cle’s power train. Use of different types or sizes of tires can also dangerously reduce controlla- bility and braking performance and can lead to an accident.

  • Page 377: Wheel Replacement

    Handle them carefully to maintain their appear- cations of the wheels that are fitted as standard equip- ance, performance, and safety. ment. Replacement wheels are available from Saab dealers. ! When any of the wheels is removed and replaced...

  • Page 378: Windshield Washer Fluid

    26 December 2003 Maintenance and service Windshield washer fluid UBB557BB Washer fluid level gauge UG9032JA If no washer fluid is sprayed when you press the wind- shield washer switch, remove the washer tank’s filler cap and check the fluid level using the level gauge on the back of the cap.
  • Page 379 26 December 2003 Maintenance and service Never use engine coolant as washer fluid be- cause it could cause paint damage. UGB124BA Reservoir tank If the fluid level is near the “Low” mark, add washer flu- id until it reaches the “Full” mark on the reservoir tank or the “Hi”...

  • Page 380: Replacement Of Wiper Blades

    18 February 2004 Maintenance and service " Windshield wiper blades assembly Replacement of wiper blades 1. Raise the wiper arm off the windshield. Grease, wax, insects, or other material on the wind- shield or the wiper blade results in jerky wiper opera- tion and streaking on the glass.

  • Page 381: Windshield Wiper Blade Rubber

    18 February 2004 Maintenance and service " Windshield wiper blade rubber HSB060BB HSB059BB 1) Metal spines 1) Metal support 2. If the new blade rubber is not provided with two metal spines, remove the metal spines from the old 1. Grasp the locked end of the blade rubber assembly blade rubber and install them in the new blade rubber.

  • Page 382: Rear Window Wiper Blade Assembly

    18 February 2004 Maintenance and service HSB061BA HSB062BB 3. Align the claws of the metal support with the 1) Stopper grooves in the rubber and slide the blade rubber as- 4. Be sure to position the claws at the end of the metal sembly into the metal support until it locks.

  • Page 383: Rear Window Wiper Blade Rubber

    18 February 2004 Maintenance and service 3. Pull the wiper blade assembly toward you to re- move it from the wiper arm. " Rear window wiper blade rubber UBB554BA 2. Turn the wiper blade assembly counterclockwise. UBB523BA 1. Pull out the end of the blade rubber assembly to un- lock it from the plastic support.
  • Page 384 18 February 2004 Maintenance and service USB586BA USB583BC 2. Pull the blade rubber assembly out of the plastic A) Metal spines support. 3. If the new blade rubber is not provided with two metal spines, remove the metal spines from the old blade rubber and install them in the new blade rubber.
  • Page 385 18 February 2004 Maintenance and service USB586CA USB584BA 4. Align the claws of the plastic support with the Securely retain both ends of the rubber with the stop- grooves in the blade rubber assembly, then slide the pers on the plastic support ends. If the rubber is not re- blade rubber assembly into place.
  • Page 386 18 February 2004 Maintenance and service Battery any other metallic portion of the vehicle be- cause a short circuit will result. ! Keep everyone including children away from the battery. ! Charge the battery in a well-ventilated area. ! Before beginning work on or near any bat- ! Battery posts, terminals and related accesso- tery, be sure to extinguish all cigarettes, match- ries contain lead and lead compounds, chemi-...
  • Page 387 26 December 2003 Maintenance and service Never use more than 10 amperes when charg- ing the battery because it will shorten battery life. UGB117BB 1) Cap 2) Upper level 3) Lower level It is unnecessary to periodically check the battery fluid level or periodically refill with distilled water.
  • Page 388 26 December 2003 Maintenance and service Fuses Never replace a fuse with one having a higher rating or with material other than a fuse be- cause serious damage or a fire could result. The fuses are designed to melt during an overload to prevent damage to the wiring harness and electrical equipment.
  • Page 389 26 December 2003 Maintenance and service UG9032KA HSB066BB The other one is housed in the engine compartment. 1) Fuse puller 2) Spare fuse The fuse puller and spare fuses are stored in the main fuse box cover in the engine compartment. –...
  • Page 390 6. If the same fuse blows again, this indicates that its 1. Turn the ignition switch to the “LOCK” position and system has a problem. Contact your Saab dealer for turn off all electrical accessories. repairs.

  • Page 391: Installation Of Accessories

    Maintenance and service Main fuse Installation of accessories Always consult your Saab dealer before installing fog lights or any other electrical equipment in your vehicle. Such accessories may cause the electronic system to malfunction if they are incorrectly installed or if they are not suited for the vehicle.

  • Page 392: Replacing Bulbs

    18 February 2004 Maintenance and service Replacing bulbs UGB099BB 11-66...
  • Page 393 7440A moval of headlight-assembly components, (Amber) contact your Saab dealer. 11) Cargo area light 12V-5W Ask your Saab dealer to check whether your ve- 12) Brake/tail light 12V-5W hicle is equipped with HID headlights. 13) Backup light 12V-16W 14) License plate light 12V-5W –...
  • Page 394 If there are finger prints or grease on the bulb surface, wipe them away with a soft cloth moistened with alcohol. UGB106BB Ask your Saab dealer to check whether your ve- hicle is equipped with HID headlights. Non-turbo model 1) Air intake duct...
  • Page 395 26 December 2003 Maintenance and service UGB118BA UGB107BA Turbo model 2. Remove the bulb cover by turning it counterclock- wise. 1. Remove the air intake duct mounting bolt, then re- move the air intake duct. – CONTINUED – 11-69...
  • Page 396 26 December 2003 Maintenance and service row to remove it from the hook. UGB108BA UGB109BA 4. Turn the electrical connector counterclockwise and remove the low beam light. UGB518BA 3. Push the retainer spring in the direction of the ar- 11-70...
  • Page 397 8. Install the bulb cover. ! Left hand low beam light bulb Replacement of the left hand low beam light bulb requires removal of the battery and is thus dangerous. It must be performed by a Saab dealer. – CONTINUED – 11-71...

  • Page 398: Parking Light

    26 December 2003 Maintenance and service " Parking light ! Right hand side UGB519CA 2. Remove the electrical connector from the bulb. 3. Replace the bulb with a new one. UGB106BB 4. Reconnect the electrical connector. At this time, be careful not to touch the bulb surface.
  • Page 399 26 December 2003 Maintenance and service UGB118BA UGB107BA Turbo model 2. Remove the bulb cover by turning it counterclock- wise. 1. Remove the air intake duct mounting bolt, then re- move the air intake duct. – CONTINUED – 11-73...
  • Page 400 3. Hold the end of the parking light and remove the 6. Install the bulb cover. parking light. ! Left hand side Replacement of the left hand parking light bulb requires removal of the battery and is thus dan- gerous. It must be performed by a Saab dealer. 11-74...

  • Page 401: Front Turn Signal Light And Front Side Marker Light Bulbs

    " Front turn signal light and front side marker light bulbs ! Right hand side It may be difficult to replace the bulbs. Have your Saab dealer replace the bulbs if necessary. ! Left hand side 1. Turn the steering wheel fully to the left.
  • Page 402 26 December 2003 Maintenance and service UGB115BB UGB116BB 1) Front side marker light 1) Front turn signal light 2) Front turn signal light 2) Front side marker light 4. Lift the undercover. Insert your hand under the un- 5. Pull the bulb out of the socket. Install a new bulb. dercover and feel for the front turn signal light and front side marker light with reference to the illustration be- low.

  • Page 403: Rear Combination Lights

    26 December 2003 Maintenance and service " Rear combination lights UGB101BA UGB100BA 2. Remove the upper and lower screws. Then, slide the rear combination lamp assembly to the rear and 1. Using a Phillips screwdriver, remove the upper and remove it from the vehicle. lower screws that secure the side cover of the rear combination light assembly.

  • Page 404: License Plate Light

    18 February 2004 Maintenance and service " License plate light UGB102BB UGB103BA 1) Rear turn signal light Brake/tail light 1. Remove the mounting screws using a Phillips 2) Backup light screwdriver. 3. Remove the bulb holder from the rear combination 2.

  • Page 405: Dome Light, Map Light And Cargo Area Light

    26 December 2003 Maintenance and service " Dome light, map light and cargo area light UGB544BA HSB088BA UGB078BA – CONTINUED – 11-79...
  • Page 406 1. Remove the lens by prying the edge of the lens with a flat-head screwdriver. 2. Pull the bulb out of the socket. Install a new bulb. 3. Reinstall the lens. NOTE Other bulbs may be difficult to replace. Have your Saab dealer replace these bulbs if necessary. 11-80...
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  • Page 414 1234567897 3 23456547859 1 1!65 6 7 68  "66 8 67 3 234567849 2345 7 8  2 5  6 " /  3 2'3A 23 4 26 " /  3 2'3A 23 9 10 11 12 44!6 0" 9435 " / 3 23 A''  5 7 3 2 2'3A   52 23 '2 3 ' 8" 5  3 2 5 23232  8"  2  5  '34 '3  6 8"...
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  • Page 419 1234565785931 23456789 3 286 239 39728 394 7 97 7 4  "878%86%868&87'86 205 / 55 R 16 89 V 68&8(& 8)88"87"8786 (6) (7) Size designation %8(&8"68688&8(&8 #8% 964* 37:434  3 9746348292439 867"88&87*87"8" &8 "8 78 8 (6"8 8 &8 78 7 5934 234 79  4 764 4 9 34  4  '4 4 23 334 9 934 '4 94 334 ' 674 4 79 +6786)'8""'877"'877""'867  49 5796 4 3 3"4 6&7+87"8768&786786"3...
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  • Page 422 1234565785931 23456789 3 286 239 39728 394 7 97 7 4 =&8  TIRE AND LOADING INFORMATION SEATING CAPACITY : TOTAL 5 FRONT 2 : REAR 3 The combined weight of occupants and cargo should never exceed 408kg or 900lbs. COLD TIRE ORIGINAL TIRE SIZE INFLATION PRESSRE FRONT 220kPa,32PSI P205/55R16 REAR 200kPa,29PSI...
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  • Page 425 1234565785931 23456789 3 286 239 39728 394 7 97 7 4 9 97 7'48929 42345 6 4 4 3 49 346 423 9'4 4347734'42345677689 4 326" 73542 4934654234,32973"4#C249 34 43  649'45496479 94K4#674839 246546 (346 4946 9 9 74934654234,32973"%4373  4 H4 674 839 24 654 696 74 3.9 3 4 H  '4  346 4 3,3 7'486 49 3442349 3465 6 347646544 973 4#9547973%% 696 "4 353 4 9 34 696 4 J4 234 9 34  3  34 4 (34 34234823374 4 346 3 6 4689 49'49 56 96 4 4839 2479  7'4 9 23 3"4 34 9 23 9 4 6 .34 395996 94 353 4641 973 4689 !49 423 4;"  4 4 9 23 9 4 3.3 34 395996 4 56 4 23 4)868"86"88(7%3 823374 4 43456 4749 3!49 423 4"...
  • Page 426 1234565785931 23456789 3 286 239 39728 394 7 97 7 4 =3297349'4839 24654234,32973494<<47 Available Load Capacity #<;4( %482924949 9346 4234,329734737 = 900 lbs (408 kg) – 816 lbs (370 kg) 89242343 3 412346 9 34839 246546  4 4 642674 3,3 437334<<47 (Vehicle (Total weight) 6 4<;4( !"4 capacity weight) 6 4 37 734 954 234 ,329734 24 6 34 6  = 84 lbs (38 kg) 839 29 4 44 74 # <4 ( %4 74  64 839 29 6"...
  • Page 427 1234565785931 23456789 3 286 239 39728 394 7 97 7 4  3 4 654 6 4 64 86%4 234 7796  84  344567768: 4" 7734234674839 2" Total weight = 154 lbs (70 kg) + 176 lbs (80 kg) (Occupant) + 662 lbs (300 kg) (Cargo) = 992 lbs (450 kg) UGD511BA 2" 7734234,977347649'" =3297349'4839 24654234,32973494<<47 #<;4( %482924949 9346 4234,329734737 Available Load Capacity...
  • Page 428 1234565785931 23456789 3 286 239 39728 394 7 97 7 4 234 973 46 34#9"3"416 34764544 8474#;< 84A ( %%" 4" 7734234674839 2" Total weight = 165 lbs (75 kg) + 375 lbs (170 kg) (Occupant) (Cargo) + 22 lbs (10 kg) + 176 lbs (80 kg) (Tongue load) (Trailer hitch) = 738 lbs (335 kg) UGD512BA 6 4 37 734 954 4 3 6 4 839 29 4 464 74 #8 2"...
  • Page 429 1234565785931 23456789 3 286 239 39728 394 7 97 7 4 1 $786%86878"8 Total weight (&86"8 = 165 lbs (75 kg) + 143 lbs (65 kg) + 40 lbs (18 kg) 1234  4 654 56 4 9 3$4 79  4 764 9  (Occupant) 4 37334 234 79  4 7634 ,32973 839 24#M=0!%"44* 4996 4 4654234 79 + 11 lbs (5 kg) + 375 lbs (170 kg)  4 764 9 4 654 864 5 6 4 9 34  4 654 86 (Child restraint)
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  • Page 444: Gas Station Reference

    Gas station reference Fuel octane rating This octane rating is the average of the Research Octane and Motor Fuel Octane numbers and is commonly referred to as the Anti Knock Index (AKI). Refer to “Fuel” section in this manual. • 2.5-liter non-turbo models (Linear) Fuel capacity Use only unleaded gasoline with an octane rating of 87 AKI or higher.
  • Page 445 Note that illustrations in this manual can depict cars fitted with extra equipment. Your Saab dealer will be pleased to inform you of the exact specifacations that apply to your market.

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