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Direct Vent Gas Masonry Insert
*Installation * Operation * Service * Parts *
Appliance Type: Direct Vent Gas Stove Heater for installation in solid fuel fireplace.
Test Standard: Harmonized, ANSI Z21.88 CSA 2.33/2002, CAN/CGA 2.17
Proper installation, operation and maintenance procedures are critical to all gas fired
appliances. Please read this manual thoroughly and retain for future use.
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life
• Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
o Do not try to light any appliance
o Do not touch electrical switches' do not use the phone in your building.
o Immediately call your gas supplier from a neighbour's phone.
o Follow your gas supplier's instructions.
o If you cannot reach your gas supplier, call the fire department.
• Installation and service must be performed by a qualified installer, service agency
or gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured
(mobile) home, where not prohibited by local codes.
This appliance is only for use with other gases, unless a certified kit is used.
APR Industries Ltd. 1354 Waverley Street, Winnipeg, Manitoba, Canada, R3T 0P5
Tel. (204 452-9907
Owner's Manual
Model Number: DV1-M1
Fax (204) 453-2747
Email: mail@kozistoves.com
TESTED BY:
Rev. June 2006
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Summary of Contents for Kozi DV1-M1
- Page 1 Owner’s Manual Direct Vent Gas Masonry Insert *Installation * Operation * Service * Parts * Model Number: DV1-M1 Appliance Type: Direct Vent Gas Stove Heater for installation in solid fuel fireplace. Test Standard: Harmonized, ANSI Z21.88 CSA 2.33/2002, CAN/CGA 2.17 Proper installation, operation and maintenance procedures are critical to all gas fired appliances.
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Page 2: Table Of Contents
KOZI IRECT NSERT TABLE OF CONTENTS Installation and Operation Manual................... 3 Instructions for Safe Installation and Operation............... 3 Electrical Requirements ....................3 Gas Requirements ......................4 Venting Requirements..................... 4 Fireplace Requirements and Clearances to Combustibles ..........5 Safety Certification Information ..................6 Installation ........................ -
Page 3: Installation And Operation Manual
KOZI IRECT NSERT Installation and Operation Manual This insert is suitable for installation in Masonry and Factory Built Zero Clearance Fireplaces. Read all instructions carefully before starting any installation. Save this manual for future reference. Instructions for Safe Installation and Operation 1. -
Page 4: Gas Requirements
KOZI IRECT NSERT Gas Requirements This unit has been certified for use with both Natural Gas (NG) or Liquid Propane (LP). The following is a chart for the minimum and maximum supply pressures. Minimum Supply Normal Supply Maximum Supply Pressure... -
Page 5: Fireplace Requirements And Clearances To Combustibles
Maximum Opening With Surround #1 39” 29” Maximum Opening With Surround #2 45” 32” Minimum Clearance To Combustibles Top Of Unit To Mantle 18” Side Of Unit To Wall 10” Figure: 1 – Overall dimensions of the KOZI DV1-MI Gas Insert with Surround #1... -
Page 6: Safety Certification Information
NSERT Safety Certification Information Provided below is a copy of the KOZI Direct Vent Gas Insert safety label. The safety label is located on the panel that can be pulled out from the control compartment. Note: Due to constant development, KOZI units and technologies are consistently being upgraded. -
Page 7: Installation
KOZI IRECT NSERT Installation • Inspect all components for shipping damage. Any damaged parts must be replaced prior to installation. • Ensure provisions have been made to supply a gas line to the fireplace. • Ensure provisions have been made to supply an electrical power source for the circulation fan. -
Page 8: Insert Installation
KOZI IRECT NSERT as shown in Figure 2. Ensure the joint is properly sealed, at both the intake and exhaust connection for airtight operation. Secure the terminal to the adapter box with three sheet metal screws. 4. Apply a bead of high temperature sealant to the two 3”... -
Page 9: Your First Fire
KOZI IRECT NSERT 6. Apply a bead of high temperature sealant to the intake and exhaust collars located on the back of the insert. Fully connect the intake venting pipe to the intake collar, and the exhaust venting pipe to the exhaust collar. -
Page 10: Log Installation
KOZI IRECT NSERT adjustment of the regulator is required. Please contact a factory technician immediately. 6. Referring to the section on installing the log set, place the logs in their proper locations on the burner. 7. Clean the gold door and all gold trim with a non-abrasive cream cleaner. If you do not remove all smudge marks or fingerprints from the gold plating prior to your first fire, it will become permanently tarnished. -
Page 11: Surround Assembly
KOZI IRECT NSERT Figure: 6 – Top view of the correctly positioned logset. Surround Assembly 1. Assemble the surround as shown in the diagram provided below. Make sure to fasten the nut to the bolt securely. 1. Attach the brass trim to the surround as shown in the diagram provided... -
Page 12: Operating Instructions
KOZI IRECT NSERT Operating Instructions WARNING: • This Stove Is A Direct Vent Gas-Fired Space Heater. Do Not Burn Wood Or Any Other Combustible Materials In This Appliance. • Adults And Children Should Be Made Aware Of The Potential Hazards And Dangers Involved With This Stove. -
Page 13: Lighting Procedure
KOZI IRECT NSERT Lighting Procedure 1. Open control compartment door to gain access to the gas valve. Turn the Main Burner switch to the OFF position. 2. Rotate the gas valve control knob to the OFF position. 3. Rotate the gas valve control knob to the PILOT position. Depress the control knob totally and hold this position while depressing the red igniter button until the pilot lights. -
Page 14: Maintenance
The Stove Area Must Be Kept Clean Of All Flammable Materials, Vapours And Liquids. Any Damaged Components Should Only Be Replaced With Authorized Parts Specified By The Manufacturer Of Your Local KOZI Dealer. The Use Of Substitute Parts Can Alter The Performance Characteristics Of This Unit And Could Cause Serious Health And Safety Conditions To Arise. -
Page 15: Log Replacement
If replacement logs are required, you must use only the proper log sets which have been tested and certified for use with the KOZI DV1-MI Direct Vent Gas Insert. For details on how to obtain replacement logs, contact the manufacturer or your local KOZI dealer. -
Page 16: Fuel Conversion Instructions
LICENSED OR QUALIFIED SERVICE PERSON. Fuel Conversion Instructions IMPORTANT: It is recommended that a qualified service agent, technician or your local KOZI dealer conduct all conversion attempts. WARNING: Read the following instructions fully and to completion prior to starting the conversion. - Page 17 Ensure that all applicable information is listed. Check the new regulator for proper operation on both the HI and LO settings. IF THERE ARE ANY PROBLEMS ENCOUNTERED DURING THE CONVERSION, PLEASE CONTACT A KOZI DEALER IMMEDIATELY.
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Page 18: Electrical And Gas Valve Millivolt Diagrams
KOZI IRECT NSERT Electrical and Gas Valve Millivolt Diagrams Shown below are the wiring schematics for the blower and gas valve assemblies. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper... -
Page 19: General Layout And Parts Listing
KOZI IRECT NSERT General Layout and Parts Listing Figure: 8 - General Layout of KOZI DV1-MI Item Number Part Number Description DV1-MI-1 Surround Assembly DV1-MI-101 Top Surround Panel DV1-MI-102 Side Surround Panel DV1-MI-103 Trim Moulding Side DV1-MI-104 Trim Moulding Top... - Page 20 KOZI IRECT NSERT DV1-MI-7 (R&L) Side Door Panel – Right & Left Item Number Part Number Description DV1-8 Grill Assembly DV1-MI-9 Flue Adapter DV1-MI-10 Airbox Assembly DV1-11 Airbox Gasket DV1-MI-12 Heat Exchanger Assembly DV1-MI-13 Heat Exchanger Gasket DV1-14 Heat Shield...
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Page 21: Warranty Information
APR Industries Ltd. is very pleased to offer the following terms and conditions of warranty to the original purchaser of this KOZI BV1 Natural Vent Gas Stove. Heat Exchanger and Combustion Chamber APR Industries Ltd.
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