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Gas & Wood 2200 Owner's Manual

Gas & wood 2200 wood fireplace insert
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OWNER`S MANUAL
2200 MODEL INSERT
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED
WOOD INSERT
Verified and tested following
ULC S627 and UL 1482 Standards
by:
Manufactured by : STOVE BUILDER INTERNATIONAL INC..
1700, Léon-Harmel, Québec (Québec) G1N 4R9
Tel : (418 ) 527-3060
Fax : (418 ) 527-4311
www.osburn-mfg.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45056

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Summary of Contents for Gas & Wood 2200

  • Page 1 OWNER`S MANUAL 2200 MODEL INSERT US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD INSERT Verified and tested following ULC S627 and UL 1482 Standards Manufactured by : STOVE BUILDER INTERNATIONAL INC.. 1700, Léon-Harmel, Québec (Québec) G1N 4R9 Tel : (418 ) 527-3060 Fax : (418 ) 527-4311 www.osburn-mfg.com...

  • Page 2: Table Of Contents Introduction

    INTRODUCTION SBI INC., one of the most important wood stove and fireplace manufacturers in Canada, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ........................1 SECTION 1.0 PRE-INSTALLATION REQUIREMENTS ............4 1.1 MASONRY & ZERO CLEARANCE REQUIREMENTS............4 1.2 VENTING REQUIREMENTS .................... 5 SECTION 2.0 INSTALLATION ....................6 CLEARANCES TO COMBUSTIBLES (MEASURED FROM INSERT BODY) ......6 2.1.1 HEARTH REQUIREMENTS ..................7 2.2 SUITABLE FIREPLACE DIMENSIONS ................

  • Page 5: Pre-Installation Requirements

    Section 1.0 Pre-Installation Requirements Masonry & Zero Clearance Requirements The masonry fireplace must meet the minimum code requirements, or NFPA 211 or the equivalent for a safe installation. Contact your local Building Inspector for requirements in your area. An inspection of the fireplace should include the following: 1.

  • Page 6: Venting Requirements

    1.2 Venting Requirements The flue is a critical component to a satisfactory installation. Your Osburn insert will attain its best performance if installed with a chimney that generates its own draft. The minimum requirement of a flue will be the installation of a flue connector (the liner must conform to UL1777 chimney liners) from the insert into the first flue tile of the chimney (USA), see Figure 2.3 , or a continuous stainless steel liner (the liner must conform to the Class 3 requirements of CAN/ULC-S635) directly connected to the flue outlet (Canada), see Figure 2.2.

  • Page 7: Section 2.0 Installation

    Section 2.0 Installation Clearances To Combustibles (Measured From Insert Body) North American Australia/New Zealand Sidewall (A) 17” (432mm) 432mm Top Facing (B) 14” (356mm) 356mm Side Facing (C) 10” (254mm) 254mm Mantel (D) 22” (559mm) 559mm Table 2.1 CLEARANCES Figure 2.1 Note: If side facing protrudes more than 1.5”...

  • Page 8: Hearth Requirements

    2.1.1 Hearth Requirements If the non-combustible hearth is flush with the floor, then the hearth must be 16” (406mm) in front of the fan housing (see Figure 2.1.2). If the non-combustible hearth is a minimum of 4” (102mm) above the floor, then the hearth can be 6” (152mm) out from the fan housing with a 10”...

  • Page 9: Installation Instructions

    done in accordance with this manual. WARNING: DO NOT INSTALL THIS INSERT IN A SLEEPING ROOM. 2. Where lesser clearances are desired, consult your local authority as regulations may vary regarding the use of clearance reducing devices. Listed wall and floor shields are available to reduce clearances, and most building codes provide information on materials which may be used to reduce clearances (see Figure 1).
  • Page 10 installation, install the insert into the opening until the top lip of air jacket is flush with fireplace facing. Figure 2.2 Figure 2.3 4. If lag-bolts and anchors are to be used to secure the insert, the hole locations should be marked with the unit in place.

  • Page 11: Air Control Plate, Faceplate And Fan Assembly Instructions

    2.5 Air control plate, faceplate and fan Assembly Instructions 1. Place the faceplate panels with the finished side down on a flat, soft, non-abrasive surface. 2. Assemble the faceplate trim, attaching the mitered corners with the corner brackets. (see Figure 2.5) 3.
  • Page 12 Figure 2.5 Figure 2.6 Figure 2.7 8. Fan is already attached to the unit at the factory with two tie straps to reattach fan to unit see (Figure 2.7)
  • Page 13 9. Cooktop is installed at the factory, Shipping screw must be removed before installation of faceplates. (Figure 2.8) 10. Install faceplate (Figure 2.7) with four HF47 (#10 x 3/8” sheet metal) screws supplied, ensuring the ¼” rod on the air control plate extension protrudes through the slot in the RH faceplate & moves freely horizontally.

  • Page 14: Section 3.0 Operation

    Section 3.0 Operation 3.1 Safety Information This insert is designed for safe operation . Altering or modifying URNING ORDWOOD the unit or the installation without proper authorization will void the certification, warranty, and safety listing, and may result in a safety hazard. For safety reasons, never leave the unit unattended with the door open or ajar.

  • Page 15: Fuel

    10. Never operate the insert with the door open, or cracked slightly open, except briefly during the lighting operation, and during refuelling. Leaving the door open continuously could seriously overheat the chimney and adjacent combustibles. Do not operate the insert if there is an abnormal air leakage into the unit, such as through deteriorated gaskets or cracked or broken glass.

  • Page 16: Simple Wood Moisture Test

    Common Heating Values of Cordwood Hardwoods Million Btu/Cord Softwoods Million Btu/Cord Birch 23.6 Douglas Fir 20.6 White Oak 28.3 Hemlock 17.1 Alder 17.6 Jack Pine 18.4 Table 3.1 3.2.1 Simple Wood Moisture Test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides within one minute, it is dry and seasoned and right for burning.
  • Page 17 Ideally the large kindling should be burned until a thick bed of red embers is obtained. At that point, add cordwood fuel and continue to operate the draft control wide open until the fire is well established. Once the firebox is hot, the draft control can be partially closed by moving the knob to the left to adjust the intensity of the fire.

  • Page 18: Maintaining The Fire

    3.5 Maintaining The Fire Your Osburn insert will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 19: Section 4.0 Maintenance

    Section 4.0 Maintenance 4.1 Care And Cleaning Clean the insert frequently so that soot, ash and creosote do not accumulate. Do not attempt to clean the insert, glass or door when the unit is hot. Special care must be taken with Gold surfaces in order to maintain the finish at its original brilliance.

  • Page 20: Baffle Installation And Brick Notes

    2200 W AUTION PERATION SBURN ITHOUT AFFLE AUSE NSAFE AZARDOUS EMPERATURE ONDITIONS ARRANTY Contact your local, municipal, state, or provincial fire authority for information on how to handle a chimney fire before there is any chance that it may happen.
  • Page 21 Figure 4.1 – Baffle installation & removal...

  • Page 22: Secondary Air Tube Replacement

    All firebrick and duraboard baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See Figure 3.3 for the firebrick layout. Install the side & back firebricks first, and then the bottom firebricks.

  • Page 23: Fan Maintenance & Care

    Important Notes: The air tubes are identified for placement as follows: Front to back: Tube No. 1 67 Holes of .156” diameter Tube No. 2 67 Holes of .140” diameter Tube No. 3 67 Holes of .140” diameter Tube No. 4 67 Holes of .125” diameter Figure 4.3 –...
  • Page 24 OR TAMPERING WITH THE FAN WILL VOID THE WARRANTY".

  • Page 25: Section 5.0 Troubleshooting

    Section 5.0 Troubleshooting Symptom Possible Cause Corrective Action Smoke in room Down draft Upgrade chimney Chimney blocked Clean chimney Chimney damper shut Open or remove damper Baffle out of position Correctly position baffle New paint is curing Refer to instructions Low draw Upgrade chimney Wood burns...

  • Page 26: Section 6.0 Specifications

    Section 6.0 Specifications Fuel Type Cordwood Test Standards ULC S628 (CSA B366.2) & UL 1482 residential. AS/NZS 4013:1999 when tested in accordance with AS/NZS 4012:1999 Heat Output 11,717 – 30,437 BTU/Hr (at 63% default efficiency). BTU/Hr output Range will vary with usage depending on the type and condition of cord wood. Maximum average heat output burning hardwood (Australia, New Zealand) 6.8 kW, efficiency on low –...

  • Page 27: Limited Lifetime Warranty

    1700, rue Léon-Harmel, Québec (Québec) G1N 4R9 tel. : (418) 527-3060 fax : (418) 527-4311 e-mail : tech@osburn-mfg.com web site : http://www.osburn-mfg.com LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This warranty covers brand new products only, which have not been altered, modified nor repaired since shipment from factory.

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