Japan Cash Machine G356E Service Manual

Electronic cash register

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ELECTRONIC CASH REGISTER
G356E
SERVICE MANUAL
DOCUMENT No. 5140-02-03
REV.01
TITLE : G356E SERVICE MANUAL
PREPARED BY
K. SAKAUE
2004/4/21
APPROVED BY
COPY RIGHT
2004 BY JAPAN CASH MACHINE CO., LTD.
1

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Summary of Contents for Japan Cash Machine G356E

  • Page 1 ELECTRONIC CASH REGISTER G356E SERVICE MANUAL DOCUMENT No. 5140-02-03 REV.01 TITLE : G356E SERVICE MANUAL PREPARED BY K. SAKAUE 2004/4/21 APPROVED BY COPY RIGHT 2004 BY JAPAN CASH MACHINE CO., LTD.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1 Introduction ..................................1 2 Installation procedure..............................1 2.1 unpacking ................................1 2.2 Emergency cash drawer release...........................3 2.3 Preparation for use .............................3 Dip switch setting..............................3 Initial reset procedure.............................3 Diagnostics ................................4 3 Theory of operation ..............................5 3.1 system block diagram............................5 3.2 circuit description..............................6 3.2.1 power circuit ..............................6 3.2.2 KEY BOARD CIRCUIT..........................7 3.2.3.
  • Page 3: Introduction

    1 Introduction G356E consist of 5 block (1)Main CPU board Main CPU:M16C/80 Renesas device 16 bit MPU RAM 4M bit (battery back up) EPROM 4M bit CMOS (2) Front display unit (3) Rear display unit (4) Key board unit (5) Power supply unit 2 Installation procedure 2.1 unpacking...
  • Page 5: Emergency Cash Drawer Release

    2.2 Emergency cash drawer release In the unlikely event of a machine malfunction or a prolonged power failure, the model G356E is equipped with an emergency cash drawer release. The release is located on the rear underside of the cash drawer. To manually release the drawer, carefully lift one side of the ECR with your left hand and push the release tab with the other.
  • Page 6: Diagnostics

    Diagnostics (1) turn the mode lock key to “P” position, or assign to “P” mode(4---key). (2) Enter xxxxxxxxx(9digit) --- #/NS 555555555-----#/NS automatic receipt issue at 3 minutes interval. 555555551-----#/NS automatic receipt issue at 5 second interval without cutter. 555555552-----#/NS automatic receipt issue at 5 seconds interval with cutter. 666666666-----#/NS communication port loop back test check the com.
  • Page 7: Theory Of Operation

    Section 2 3 Theory of operation 3.1 system block diagram Printer unit Rear display DRAWER LTP 2w47 9 digits(VFD) Cutter unit (option) ACU1224B0 Front display 9 digit(VFD) PRINTER DRAWE DRIVER VFD driver CIRCUIT DRIVER M16C/80 KEY BOARD 9 X 8 MATRIX CONTROL LOCK POWER SWITCHING...
  • Page 8: Circuit Description

    3.2 circuit description 3.2.1 power circuit POWER VOLTAGE (+5V,-30V,V ,,VF1,VF2) REGULATOR CIRCUIT After passing through the switching regulator. There is a +24V DC power via JP1. This power supply circuit employs fly back converter type switching regulator system. At the initial condition, as the level of point “I” is 0V, PQ4 keeps OFF condition. When +24V begins to rise up after power ON, the level of point “H”...
  • Page 9: Key Board Circuit

    3.2.2 KEY BOARD CIRCUIT Input and output signal for key board scanning are passing through J1,J2 The output signals from output port (P110-P113) of U17 are encoded signals. By passing through U25,U26(74HC138), they are decoded to key scan signals. And they are applied to key matrix via J1.
  • Page 10: Display Circuit

    3.2.3. display circuit Display signals are applied to the display circuit board via J4.. The display signals for digit indication are also used for key scan signals which are decoded At U25,U26(VHC138). The decoded signals from U25,U26 are amplified at U23,U24(driver:uPA80C) and applied to the display tube on display circuit board.
  • Page 11: Printer Drive Circuit

    3.2.4. printer drive circuit Printer drive circuit consists of CPU(U17),U11,U12 and U9,U10 (driver), U13 (comparator) Usually, P142 outputs “L” level. When one of department key is depressed, CPU outputs printer power Signal “H”(PR_PWR) from output port P142 of U17. Q3and Q4 turn ON. Thus the thermal head On the printer mechanism is activated.
  • Page 12: Paper Near End Sensor Circuit

    3.2.6 Paper near end sensor circuit This circuit detects paper near end of receipt and journal individually. The sensor is consist of a LED and a photo transistor. It attached under the bottom base. There are two windows in order to sense the roll paper, The light from LED reflect at the paper and be returned to the photo transistor.
  • Page 13: Motor Drive Circuit(Paper Feed Motor)

    3.2.7. Motor drive circuit(paper feed motor) After PF_I0,PF_I1 set to “L” level, the signal PF_PH1,PF_PH2 are sequentially changed for to feed the receipt paper. Similarly after JF_I0,JF_I1 set to “L” level, the signal JF_PH1, JF_PH2 are sequentially changed for to feed the journal paper. +24V 0.1u PGND...
  • Page 14: Battery Charge Circuit

    3.2.9. Battery charge circuit When the power is turn on, D12 and D13 turn on, thus +5V is applied to VBB line and Recharge current is applied to the rechargeable battery via R31. When the power is turned off, D12 and D13 turned off, thus battery output is applied to VBB. When the power is turned off, battery output backs up the memory contents of RAM chip and CPU internal RAM.
  • Page 15 PF signal timing chart...
  • Page 17: Trouble Shooting

    4 Trouble shooting Phenomenon condition Considerable cause Check point/method Remedy Machine Printer doesn’t work AC power is not supplied Is AC power plug connected to outlet? Connect the plug to outlet. doesn’t work after power on at all AC power is not applied to Is outlet voltage normal? switching power supply.
  • Page 18 PHENOMEN CONDITION CONSIDERABLE CHECK POINT/ REMEDY CAUSE METHOD Printer Printer motor doesn’t Is the head unit over heat? When the head is over heated, printing is Wait for head becomes cool. doesn’t work rotate stop. at all Stepping signal does not stepping signal output...
  • Page 19: Connector Layout Of Cpu Board

    Key depressing section is Replace key depressing section defect. 5 CONNECTOR LAYOUT OF CPU BOARD FI S C A L DRW W I N D N E N D 1 pin side T H E R M A L H E A D J M O T O R R M O T O R C U T T E R...
  • Page 20: Connector Table

    5.1 CONNECTOR TABLE CTL LOCK KEY SCAN J2 key return DISPLAY Pin Signal Pin signal Pin signal pin Signal Pin signal 1 KS0 1 KR0 1 DET1 14 DG 6 1 SCAN 2 KS1 2 KR1 2 VF1 15 DG 5 2 KR0(R) 3 KS2 3 KR2...
  • Page 21: Standard Inner Cable Pin Assignment

    5.2 Standard inner cable pin assignment SCOM1 WI-906 (for DOS/V pin assign hand scanner) J8,J9,J16,J17 signal Dsub 9pin(male) Signal SCOM2 WI-907 (for DOS/V PC communication) J8,J9,J16,J17 signal Dsub 9pin(male) Signal It can be connected with scanner which have DOS/V pin assign connector directly. 5.3 Optional cable pin assignment WI-837N(for GP965 slip printer) J8,J9,J16,J17...
  • Page 22: Appendix

    Application case 1. G356-----DOS/V scanner It can be connected directly. 2. G356-----Panasonic scanner (ZE84RMD4JK) Case1: Please exchange the inner cable WI-908 with WI-906. WI-908+SCANNER Case2: please use the interface cable WI-1370. WI-906+WI-1370 3. G356-----DOS/V PC It can be connected directly by the cross cable. 4.

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