ABB TRIO-7.5-TL-OUTD Product Manual

ABB TRIO-7.5-TL-OUTD Product Manual

Solar inverter (5.8 to 8.5 kw)
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ABB solar inverters
Product manual
TRIO-5.8/7.5/8.5-TL-OUTD
(5.8 to 8.5 kW)

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Summary of Contents for ABB TRIO-7.5-TL-OUTD

  • Page 1 ABB solar inverters Product manual TRIO-5.8/7.5/8.5-TL-OUTD (5.8 to 8.5 kW)
  • Page 2: Important Safety Instructions

    Operators are required to read this manual and scrupulously follow the indications reported in it, since ABB cannot be held responsible for damages caused to people and/or things, or the equipment, if the warranty conditions are not observed.
  • Page 3 3 - Safety and accident prevention 4 - Lifting and transport 5 - Installation 6 - Instruments 7 - Operation 8 - Maintenance TRIO-5.8_7.5_8.5-TL-OUTD-Product manual EN Rev D (M000018DG) EFFECTIVE 04/12/2014 © Copyright 2014 ABB. All Rights Reserved. - 3 -...
  • Page 4: Introduction And General Information

    ABB accepts no liability for failure to comply with the instructions for correct installation and will not be held responsible for systems upstream or downstream the equipment it has supplied.
  • Page 5: Table Of Contents

    1- Introduction and general information ontents ntroduction and general information....................4 Warranty and Supply Conditions......................4 Not included in the supply.......................4 Contents ..............................5 Reference number index ........................8 Graphical representation of references....................8 The document and who it is for ......................9 Purpose and structure of the document .................9 List of annexes ........................9 Staff characteristics.........................9 Symbols ad signs..........................10...
  • Page 6 1- Introduction and general information afety and accident prevention ..................... 35 Safety instructions and general information ..................35 Hazardous areas and operations .......................36 Environmental conditions and risks ..................36 Signs and Labels ........................36 Thermal hazard ........................37 Clothing and protective devices for staff................37 Residual risks ............................38 Table of residual risks ......................38 ifting and transport........................
  • Page 7 1- Introduction and general information nstruments............................67 General conditions ..........................67 Display and keyboard ..........................68 Display fields and symbols description.................68 Description of keyboard and LED Panel................69 peration............................70 General conditions ..........................70 Monitoring and data transmission .....................71 User interface mode......................71 Types of data available ......................71 Measurement tolerance ......................71 Commissioning.............................72 Display access and settings ....................75...
  • Page 8: Reference Number Index

    1- Introduction and general information eference number index , display , DC disconnect switch , AC cable gland , LED panel , bracket anchor hole , service cable glands , keyboard , inverter , anti-condensation valve , front cover , handles , DC cable gland , AC output board , heat sink...
  • Page 9: The Document And Who It Is For

    1- Introduction and general information he document and who it is for urpose and structure of the document This operating and maintenance manual is a useful guide that will enable you to work safely and carry out the operations necessary for keeping the equipment in good working order.
  • Page 10: Symbols Ad Signs

    1- Introduction and general information ymbols ad signs In the manual and/or in some cases on the equipment, the danger or hazard zones are indicated with signs, labels, symbols or icons. Table: Symbols This points out that it is mandatory to consult the manual or original do- cument, which must be available for future use and must not be dama- ged in any way.
  • Page 11: Field Of Use, General Conditions

    1- Introduction and general information ield of use, general conditions ABB shall not be liable for any damages whatsoever that may result from incorrect or careless operations. You may not use the equipment for a use that does not conform to that provided for in the field of use.
  • Page 12: C Haracteristics

    Characteristics eneral conditions A description of the characteristics of the equipment is given so as to identify its main components and specify the technical terminology used in the manual. Technical terminology and the fast retrieval system for information, are supported by: •...
  • Page 13: Models And Range Of Equipment

    • Number of input channels: 1 I ON • DC disconnect switch : Yes • Input connectors: quick fit connectors (2 pairs) • TRIO-7.5-TL-OUTD MODELS TRIO-7.5-TL-OUTD-400: • Number of input channels: 2 • DC disconnect switch : No • Input connectors: screw terminal block TRIO-7.5-TL-OUTD-S-400:...
  • Page 14: Identification Of The Equipment And The Manufacturer

    10 minutes -13 to +140 °F DIN V VDE 0126-1-1 PROTECTIVE CLASS: I Made in Italy www.abb.com/solar MODEL: SOLAR INVERTER TRIO-7.5-TL-OUTD-S-400 1000 V 400 V 3Ø dc max 200 - 950 V 50 Hz dc MPP 320 - 800 V φ...
  • Page 15 The officially required information is located on the approval label. The identification label is an accessory label which shows the information necessary for the identification and cha- racterisation of the inverter by ABB. N.B. The labels must NOT be hidden with objects and extraneous parts (rags, boxes, equip- ment, etc.);...
  • Page 16: Inverter Composition

    2 - Characteristics nverter Composition For each power size of the inverter (5.8 / 7.5 / 8.5kW) 2 versions are available with different set-ups. .8kW Standard / -S Version TRIO-5.8-TL-OUTD: Standard inverter version TRIO-5.8-TL-OUTD-S : -S inverter version, as standard version but with DC disconnect switch Standard Version -S Version...
  • Page 17: Kw And 8.5Kw Standard / -S Version

    2 - Characteristics .5kW and 8.5kW Standard / -S Version TRIO-7.5-TL-OUTD / TRIO-8.5-TL-OUTD: Standard inverter version TRIO-7.5-TL-OUTD-S / TRIO-8.5-TL-OUTD-S : -S inverter version, as standard version but with DC disconnect switch Standard Version -S Version R S T N G...
  • Page 18: Accessory Components (Installable On The Inverter)

    2 - Characteristics ccessory components (installable on the inverter) For all inverter models accessory components are available that add specific functions to the inverter. The accessories can be bought separately and installed directly by a qualified technician or by the installer. The main characteristics of the accessory components are listed in the following paragraphs.
  • Page 19: Ethernet Expansion Board" Accessory Board

    2 - Characteristics “ ETHERNET Expansion Board” accessory board The Ethernet board is an accessory that allows you the possibility of con- necting to the LAN for inverter monitoring; this may be done locally, with R 2 8 R 2 9 R 3 0 T P 5 R 3 1...
  • Page 20: Characteristics And Technical Data

    2 - Characteristics haracteristics and technical data Table: Technical Data TRIO-5.8-TL-OUTD TRIO-7.5-TL-OUTD TRIO-8.5-TL-OUTD Input Absolute Maximum Input Voltage (V 1000 V max,abs Rated Input Voltage (V 620 V Input start-up voltage (V 350 V (adj. 200...500 V) start Input operating interval (V ...V...
  • Page 21 2 - Characteristics Table: Technical Data TRIO-5.8-TL-OUTD TRIO-7.5-TL-OUTD TRIO-8.5-TL-OUTD 50 Hz / 60 Hz Rated Output Frequency (f 47...53 Hz / 57…63 Hz Output Frequency Range (f ...f > 0.995, adj. ± 0.9 with > 0.995, adj. ± 0.9 with >...
  • Page 22: Tightening Torques

    2 - Characteristics ightening torques To maintain the IP65 protection of the system and for optimal installa- tion, the following tightening torques must be used: AC cable gland 8.0 Nm Service cable glands 7.5 Nm Service cable glands 7.0 Nm DC cable glands M25 (only standard versions) 7.5 Nm...
  • Page 23: Bracket Dimensions

    2 - Characteristics racket dimensions The wall mounting bracket dimensions are expressed in mm and inches 334mm / 13.15” 230mm/9.05” 62mm/2.44” 18mm 18mm 115mm/4.52” 115mm/4.52” 0.70” 0.70” 6.5mm/0.25”(2X) 10mm (4X) 0.39” 334mm / 13.15” 10mm 0.39” - 23 -...
  • Page 24: Efficiency Curves

    320 Vdc Pout% (800Vdc) Eff. (800Vdc) 96.0 620 Vdc 96.9 800 Vdc 97.5 97.7 100% 97.6 % of Rated Output Power TRIO-7.5-TL-OUTD Efficiency curves TRIO-7.5-TL-OUTD-S Pout% (320Vdc) Eff. (320Vdc) 94.7 95.7 96.5 96.7 96.6 Pout% (620Vdc) Eff. (620Vdc) 96.9 97.5 98.0...
  • Page 25: Power Derating

    2 - Characteristics TRIO-8.5-TL-OUTD Efficiency curves TRIO-8.5-TL-OUTD-S Pout% (320Vdc) Eff. (320Vdc) 95.1 95.9 96.6 96.7 96.5 Pout% (620Vdc) Eff. (620Vdc) 97.1 97.7 98.0 98.0 97.7 Pout% (800Vdc) Eff. (800Vdc) 320 Vdc 95.7 620 Vdc 96.7 800 Vdc 97.3 97.5 100% 97.5 % of Rated Output Power ower derating...
  • Page 26: Power Derating Due To Environmental Conditions

    In any case, the inverter guarantees the maximum output power even at high temperatures, provided the sun is not shining directly on it. TRIO-5.8-TL-OUTD Pout Vs Tamb @ Vnom (620Vdc) TRIO-5.8-TL-OUTD-S TRIO-7.5-TL-OUTD TRIO-7.5-TL-OUTD-S 100%(Pacr) TRIO-8.5-TL-OUTD TRIO-8.5-TL-OUTD-S Ambient temperature (°C)
  • Page 27: Characteristics Of A Photovoltaic Generator

    2 - Characteristics haracteristics of a photovoltaic generator A PV generator consists of an assembly of photovoltaic panels that tran- sform solar radiation into DC electrical energy and can be made up of: Strings: X number of PV panels connected in series Array: group of X strings connected in parallel trings and Arrays In order to considerably reduce the cost of installing a photovoltaic sy-...
  • Page 28: Description Of The Equipment

    2 - Characteristics escription of the equipment This equipment is an inverter that converts direct electric current from a photovoltaic generator into alternating electric current and feeds it into the national grid. Photovoltaic panels transform energy from the sun into direct current (DC) electrical energy (through a photovoltaic field, also called photovol- taic (PV) generator;...
  • Page 29: Connection Of Several Inverters Together

    A configuration program that can help to correctly size the photovoltaic system is available on the web site of ABB - 29 -...
  • Page 30: Functionality And Components Of The Equipment

    The inverter or a network of several inverters, can also be monitored re- motely via an advanced communication system based on a RS-485 se- rial interface. The range of optional ABB devices that can be connected to this communication line allow you to monitor the device locally or re- motely through an internet connection.
  • Page 31 2 - Characteristics SLEEP Mode This mode, if enabled in the display menu, allows you to keep the inver- ter logic part in operation, even in the absence of voltage from the PV generator, and is particularly useful in case of installation of the accesso- ry cards aboard the inverter because you can keep running and you can take advantage of features like, for example, monitoring of the system (Ethernet card) or reactive power management (PMU) overnight.
  • Page 32: Topographic Diagram Of The Equipment

    2 - Characteristics opographic diagram of the equipment The diagram summarises the internal structure of the inverter. The main blocks are the DC-DC input converters (called "boosters") and the output inverter. The DC-DC converter and the output inverter both work at a high switching frequency, and so are small and relatively light. Each of the input converters is dedicated to a separate array, with inde- pendent maximum power point tracking (MPPT) control, with the excep- tion of the TRIO-5.8-TL-OUTD model which features a single input chan-...
  • Page 33 2 - Characteristics - 33 -...
  • Page 34: Safety Devices

    2 - Characteristics afety devices nti-Islanding In the event of a local grid outage by the electricity company, or when the equipment is switched off for maintenance operations, the inverter must be physically disconnected to ensure the protection of the people working on the grid, in accordance with the relevant national laws and regulations.
  • Page 35: Afety And Accident Prevention

    ABB accepts no liability for failure to comply with the instructions for correct installation are cannot be held responsible for the systems upstream or downstream of the equipment it has supplied.
  • Page 36: Hazardous Areas And Operations

    These conditions are reported on the thecnical data and on installation chapter. ABB CANNOT be held responsible for disposal of the equipment: displays, cables, batteries, accumulators, etc., and therefore the customer must...
  • Page 37: Thermal Hazard

    ABB has eliminated sharp edges and corners, but in some cases it is not possible to do anything, and we therefore advise wearing the clothing and personal protective devices provided by the employer.
  • Page 38: Residual Risks

    3 - Safety and accident prevention esidual risks Despite the warnings and safety systems, there are still some residual risks that cannot be eliminated. These risks are listed in the following table with some suggestions to prevent them. able of residual risks RISK ANALYSIS AND DESCRIPTION SUGGESTED REMEDY Noise pollution due to installation in unsuitable environments or where...
  • Page 39: Ifting And Transport

    ABB usually stores and protects individual components by suitable means to make their transport and subsequent handling easier, but as a rule it is necessary to turn to the experience of specialized staff in change of loading and unloading the components.
  • Page 40: List Of Components Supplied

    4 - Lifting and transport ist of components supplied Supplied with the inverter are all the components required to correctly install and connect the inverter Components available for all models Connector for connecting the configurable relay Connector for connecting the communication and control signals Male key TORX TX25 Two-hole gasket for M25 signal cable glands and cap...
  • Page 41: Weight Of The Groups Of Device

    4 - Lifting and transport eight of the groups of device Table: Weights Weight (Kg/lb) Lifting points (no.#) TRIO-5.8: 25 kg / 55.1lb INVERTER TRIO-7.5: 28 kg / 61.7lb TRIO-8.5: 28 kg / 61.7lb P O W A L A G F I E S C D O W...
  • Page 42: Nstallation

    Installation eneral conditions Installation of the equipment is carried out based on the system and the place in which the equipment is installed; therefore, its performance depends on the correctness of the connections. Staff authorised to carry out the installation must be specialised and experienced in this job;...
  • Page 43: Environmental Checks

    5 - Installation nvironmental checks • Consult the technical data to check the environmental parameters to be observed (degree of protection, temperature, humidity, altitude, etc.) • The installation to direct sunlight must be avoid beacuse it may cause: - phenonmena of power limitation by the inverter (with consequent reduc- tion of energy production) - premature aging of electronic/electromechanical components - premature aging of mechanical components (gaskets) and user inter-...
  • Page 44: Installation Position

    5 - Installation nstallation position When choosing the place of installation, comply with the following condi- tions: • Install on a wall or strong structure suitable for bearing the weight. • Install in safe, easy to reach places. • If possible, install at eye-level so that the display and status LEDs can be seen easily.
  • Page 45: Wall Mounting

    5 - Installation all mounting 10 mm Ø During installation do not place the inverter with the front cover facing towards the ground. • Position the bracket so that it is perfectly level on the wall and use it as a boring template. •...
  • Page 46: Opening The

    5 - Installation pening the front cover The front cover can be easily opened by sliding it over the two rails on both inner sides of the inverter. The sequence to follow is shown below: • Unscrew the 8 screws that secure the front cover (step 1) •...
  • Page 47: Operations Preparatory To Pv Generator Connection

    All ABB string inverters marketed in Europe are equipped with a device for protection against ground faults in accordance with the safety stand- ard set in Germany by Standard VDE V 0126-1-1:2006-02 (please refer to section 4.7 of the Standard).
  • Page 48 B ground fault interrupter. In accordance with article 712.413.1.1.1.2 of Section 712 of IEC Standard 64-8/7, we hereby declare that, because of their construction, ABB inverters do not inject ground fault direct currents. The use of an AC type circuit breaker with differential thermal magnetic protection with trip- ping current of 300 mA is advisable so as to prevent false tripping, due to the normal capaci- tive leakage current of photovoltaic modules.
  • Page 49: Independent Or Parallel Input Channels Configuration

    5 - Installation ndependent or parallel input channels configuration The 7.5 and 8.5 kW power inverter versions are equipped with two input channels (thus benefiting from two trackers for MPPT maximum power point tracking) which work independently of one another, which can be paralleled by leveraging a single MPPT.
  • Page 50: Channel Configuration Examples

    5 - Installation Channel configuration examples MPPT configu- PV generator characteristics Notes ration The photovoltaic generator consists A NECESSARY condition so that the two of strings having a different number MPPTs can be used in independent mode is for MPPT configu- of modules in series from each other.
  • Page 51: Independent Channel Configuration (Default Configuration)

    DC disconnect switch inside the inverter. TRIO-7.5-TL-OUTD e TRIO-8.5-TL-OUTD - Models without DC disconnect switch Install the jumpers for the positive poles between terminal TB1 and TB19 and that of the negative poles between TB8 and TB15...
  • Page 52 5 - Installation TRIO-7.5-TL-OUTD e TRIO-8.5-TL-OUTD - Models with DC disconnect switch Install the jumpers for the positive poles between terminal TB5 and TB18 and that of the negative poles between TB9 and TB16 The terminals for connection of the jumpers are positioned below the connection cables of...
  • Page 53: Input Connection To Pv Generator (Dc Side)

    5 - Installation nput connection to PV generator (DC side) Once preliminary checks have been carried out and no problems found with the photovoltaic system, and the channel configuration has been se- lected (parallel or independent) you may connect the inputs to the inverter. The DC side connections are different according to power size and to the presence or other- wise of the DC disconnect switch inside the inverter.
  • Page 54: Connection Of Inputs - Models With Disconnect Switch (-S)

    5 - Installation DC cables installation: • Unscrew the cable clamp and remove the cover • Enter the appropriate section cable through the DC cable gland and through the 3 holed gasket, where required. • Connect the cables on to the DC input terminal block. •...
  • Page 55 5 - Installation According to the system configuration, check the correct setting of the channels to indepen- dent or in parallel mode. An incorrect setting of the input channels can lead to loss of energy production. Polarity inversion can cause serious damage. Check polarity before connecting each string! Connect all the strings required by the system, always checking the seal of the connectors.
  • Page 56: Installation Procedure For Quick Fit Connectors

    5 - Installation nstallation procedure for quick fit connectors On inverter models with which quick fit connectors are supplied, they may be supplied in two different types: CAUTION: To avoid damage to the equipment, when attaching cables, pay particular atten- tion to polarity.
  • Page 57 5 - Installation MULTICONTACT (or equivalents) Installation of Multicontact connectors requires crimping to be carried out with suitable equipment. - Strip the cable to which you want to apply the connector (after verifying that it complies with the connector limits) 4...6mm 5.5...9mm - Apply the terminal to the conductor using suitable crimping pliers...
  • Page 58: Grid Output Connection (Ac Side)

    AC output terminal block. haracteristics and sizing of the protective earthing cable ABB inverters must be earthed via the terminal with the protective earth symbol ( ), using a cable with an appropriate conductor cross-section for the maximum ground fault current that the generating system might experience.
  • Page 59: Characteristics And Sizing Of The Line Cable

    13 ÷ 21 mm section of the conductor itself: Line conductor cross section ( Line conductor maximum length (mt) TRIO-5.8-TL-OUTD TRIO-7.5-TL-OUTD TRIO-8.5-TL-OUTD 135m 105m The values are calculated in nominal power conditions, considering: - loss of power along the line no greater than 1%...
  • Page 60: Installation Of The Second Protective Earthing Cable

    5 - Installation AC cable installation: R S T N • Unscrew the cable gland and remove the cover • Enter the appropriate section cable through the AC cable gland • Connect the conductors Neutral, R, S, T and Protective Earth ( / G) to the terminals on the AC output terminal block.
  • Page 61: Communication And Control Board

    5 - Installation ommunication and control board communication and control board Ref. Ref. Description inverter manual SLOT 3 - Connector for WIFI modules installation (NOT ACTIVE) SD CARD housing Connection to the multi-function relay SLOT 1 - Connector for radio module or Ethernet card installation SLOT 2 - Connector for PMU card installation Connection of the RS485 (PC) line and of the remote ON/OFF and of the Tachometer signal (WIND version)
  • Page 62: Connections To The Communication And Control Board

    5 - Installation onnections to the communication and control board Each cable which must be connected to the communication and control board must pass through one of the three service cable glands. • An M20 that takes cables from 7 mm to 13 mm in diameter. Gaskets with two holes are supplied as standard to insert into the cable gland, which enables two separate cables of a maximum cross-section of 5 mm to be accommodated...
  • Page 63: Configurable Relay Connection (Alarm)

    5 - Installation onfigurable Relay connection (ALARM) The inverter is equipped with a multifunction relay with configurable acti- vation. It can be connected with normally open contact (being connected between the NO terminal and the common contact C) and with normally closed contact (being connected between the NC terminal and the com- mon contact C).
  • Page 64: Serial Connection Communication (Rs485 Pc)

    5 - Installation erial Connection Communication (RS485 PC) On the inverter there is a RS485 communication line, dedicated to con- necting the inverter to monitoring devices or to carrying out "daisy-chain" ("in-out") connections of multiple inverters. The line may also be used to store settings with the dedicated advanced configuration software.
  • Page 65: Monitoring And Control Systems

    5 - Installation onitoring and control systems The RS485 line can be used to set up a line of communication which, when connected to a monitoring device, enables the operation of the photovoltaic system to be kept under control. Depending on the device used monitoring can be local or remote.
  • Page 66: Closing The

    5 - Installation losing the front cover At the end of the stage of connecting and configuring the inverter and before proceeding with the commissioning, the inverter's cover must be closed. During the installation of the cover, the installation sequence must be respected as well as the tightening torque of the 8 screws (set out in the paragraph on technical data) in order to IP65 keep the IP level of the inverter unchanged...
  • Page 67: Nstruments

    - there are doubts or contradictions between your experience, the manual and/or other operators. ABB cannot be held responsible for damage to the equipment or the operator if it is the result of incompetence, insufficient qualifications or lack of training.
  • Page 68: Display And Keyboard

    6 - Instruments isplay and keyboard isplay fields and symbols description Using the display, operating parameters for the equipment are shown. signals, alarms, channels, voltages, etc. The display, when in operation, behaves dynamically, allowing cyclical display of certain information (see relevant chapter). b02 b03 b04 Ref.
  • Page 69: Description Of Keyboard And Led Panel

    6 - Instruments escription of keyboard and LED Panel Using the combination of keyboard keys, under the display, it is possible to set values or scroll through the data items to view them. LED indica- tors are located alongside the keyboard, indicating the operating state of the inverter.
  • Page 70: Peration

    Operation eneral conditions Before checking the operation of the equipment, it is necessary to have a thorough knowledge of the INSTRUMENTS chapter and the functions that have been enabled in the installation. The equipment operates automatically without the aid of an operator; operating state is controlled through the instruments.
  • Page 71: Monitoring And Data Transmission

    • LCD display for displaying operating data • Data transmission on the dedicated RS-485 serial line. Data may be collected by a PC or a data logger with an RS-485 port. Contact the ABB support service with any queries about device compatibility.
  • Page 72: Commissioning

    7 - Operation ommissioning Do not place objects of any kind on the inverter during operation! Do not touch the heat sink while the inverter is operating! Some parts may be very hot and could cause burns. b02 b03 b04 Before proceeding with commissioning, make sure you have carried out all the checks and verifications indicated in the section on preliminary checks.
  • Page 73 7 - Operation The grid standards that can be selected are listed in the following table: Displayed name Country Grid Standard Display language VDE 0126 GERMANY-VDE0126@400V ENGLISH RD 1699 SPAIN RD1699 @ 400V SPANISH UK G83 UK – G83 @ 400V ENGLISH UK G59 UK –...
  • Page 74 To address any problems that may occur during the initial stages of operation of the system and to ensure the inverter remains fully functional, you are advised to check for any firmwa- re updates in the download area of the website www.abb.com/solarinverters or https://regi- stration.abbsolarinverters.com (instructions for registering on the website and updating the...
  • Page 75: Display Access And Settings

    The firmware can be easily updated by means of an SD Card (4GB ma- ximum capacity) The latest firmware version is available from the download area of the websi- te www.abb.com/solarinverters or from https://registration.abbsolarin- verters.com Perform the update during good irradiation conditions (avoid the dawn and dusk hours) •...
  • Page 76: Dynamic Display Behaviour

    7 - Operation ynamic display behaviour • If the MPPT scan function is enabled, icon b09 will be shown on the di- splay. See configuration in the MPPT section of the Settings menu. This icon will flash during scanning. • During operation, the following values are displayed in rotation: - Voltage and current (b15 and b16) from the PV generator.
  • Page 77: Led Behaviour

    7 - Operation ED behaviour = LED On The following table shows all the possible activation combinations of LEDs = LED flashing on the LED panel according to the operating status of the inverter. = LED Off = Any one of the conditions described above LED status Operating state...
  • Page 78: Specifications On The Operation Of The Leds

    7 - Operation pecifications on the operation of the LEDs In correspondence to each status of the inverter indicated by the con- stant or intermittent lighting of the specific LED, the display , section b10, also shows a message identifying the operation which is being car- ried out or the defect/anomaly recorded (see specific chapter).
  • Page 79: Description Of The Menus

    7 - Operation escription of the menus has a section b10 (graphic display) for moving through The display the menu by using the buttons Section b10 consists of 2 lines with 16 characters per line and can be used to: •...
  • Page 80 Lun 22 Lug 15:55 Date and time as set on the inverter DOWN DOWN Type: Outdoor inverter type (OUTD) Type OUTD P/N: ABB product identification code P/N -3xxx- DOWN S/N: Sequential serial number S/N XXXXXX FW rel. XXXX FW rel. : Firmware version installed...
  • Page 81: Statistics Menu

    7 - Operation tatistics Menu Selecting STATISTICS from the three main sub-menus gives access to: Statistics ENTER Total DOWN Partial DOWN Today DOWN Last 7 days DOWN Last month DOWN Last 30 days DOWN Last 365 days DOWN User Period 1.
  • Page 82: Settings Menu

    7 - Operation 4. Last 7 days This section of the menu displays the statistics for the last 7 days: • E-7d: Energy produced over the last 7 days • Val. : Value of production over the last 7 days, calculated using the cur- rency and conversion coefficient set in the relevant section of the SET- TINGS menu •...
  • Page 83 7 - Operation ettings Menu Selecting STATISTICS from the three main sub-menus brings up the first screen, asking for the password. The default password is "0000". This can be changed by using the display buttons, following the same procedure as always: •...
  • Page 84 7 - Operation 1. Address This section of the menu allows you to set the serial port addresses of the individual inverters connected to the RS485 line. The addresses that can be assigned are 2 to 63. The UP and DOWN buttons scroll through the numerical scale.
  • Page 85 7 - Operation Parameter Description Setting range Set Uconn> Max. permissible voltage during checks prior to grid connection Unom … Unom x 1.3 Set Uconn< Min. permissible voltage during checks prior to grid connection 10V … Unom Fnom … Fnom + 5Hz Set Fconn>...
  • Page 86 We advise changing the activation voltage only if really necessary and to set it to the correct value: the photovoltaic generator sizing tool available on the ABB website will indicate whe- ther Vstart needs changing and what value to set it at.
  • Page 87 7 - Operation INVERTER RUN • Alarm with reset at the end of the alarm signalling process (display N.C. text “ALARM”): Relay State: Idle N.O. The relay is activated (state: switched) whenever an error is present (code Exxx) on the inverter; this does not apply to warnings (Warning ERROR OCCURENCY –...
  • Page 88 Under Voltage limit (set at 70% of Vstart). ABB sets the time at 60 sec. The user can set it at any time from 1 to 3600 sec.
  • Page 89 7 - Operation 14. Reactive power This section of the menu may be used to manage the supply of reactive power into the grid. There are 5 possible types of management: • No regulation: no regulation of reactive power. To enable this mode, select Enable and then OK (using the UP / DOWN arrows) •...
  • Page 90 7 - Operation • Multi-max scan: by setting this parameter, you can enable/disable the scan, decide the frequency with which the scan is carried out and over- ride it manually. Enable/Disable: Enables/disables the scan for identifying the maximum power point of the system. •...
  • Page 91 • AV Method: Enables/disables data transmission to the Aurora Vision ® Plant Viewer/Aurora Vision • Data to portal: Enables/disables data transmission to the ABB portal. • Send events: Enables/disables the sending of events (error codes) to the portal. • Check Updates: Enables/disables checking for Ethernet expansion board firmware updates.
  • Page 92: Info Menu

    7 - Operation nfo Menu Selecting INFO from the three main sub-menus gives access to: Information ENTER Product ID DOWN Serial No DOWN Firmware DOWN Country Select. 1. Product ID Displays the model code 2. Serial No Displays the serial number and week and year of manufacture of the equipment 3.
  • Page 93: Autotest Procedure In Accordance With Standard Cei 0-21

    7 - Operation UTOTEST procedure in accordance with standard CEI 0-21 The autotest run in accordance with grid standard CEI-021 may be initia- ted from the display menu or by using an RS485/USB converter with the dedicated interface software (Aurora Communicator). The conditions required to perform an Autotest are: •...
  • Page 94 7 - Operation Test in corso The display shows the message “Performing Test” when the test has ..started. At the end of the test, when the inverter has disconnected from the grid, the results and values of the test performed will appear on the display. You can move from one screen to another using the UP/DOWN arrow keys.
  • Page 95: Inverter Switch-Off

    7 - Operation nverter switch-off Some parts may be very hot and could cause burns. Some inverter parts may be subject to voltages that could be hazardous for the operator. Before performing any work on the inverter, follow the procedure for turning off the inverter. DOWN ENTER POWER...
  • Page 96: Aintenance

    Maintenance eneral conditions Checking and maintenance operations must be carried out by specialized staff assigned to carry out this work. Maintenance operations must be performed with the apparatus disconnected from the grid (power switch open) and the photovoltaic panels obscured or isolated, unless otherwise in- dicated.
  • Page 97: Routine Maintenance

    PV plant. We recommend that maintenance operations be carried out by qualified personnel or by the personnel of ABB (as set forth in a maintenance contract). The periodicity of the maintenance operations may vary in accordance with local environmen-...
  • Page 98: Input Voltage

    8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal • Measure the insulation resistance using a megohmmeter posi- tioned in the photovoltaic field (positive terminal short-circuited at the negative pole) compared to ground. The measurement is strongly influenced by the environmental conditions, so must be - No code Ground fault of photovoltaic generator:...
  • Page 99 8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal - W010 * - Fan broken! Fan broken: • Error inside the inverter and cannot be checked externally. Yellow LED lamp. This error occurs when there is a malfunction in the fan/ - If the alarm repeats persistently, contact customer assistance.
  • Page 100 8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal • Check whether the composition of the PV generator enables Input over-current (photovoltaic generator): - E001 input current which exceeds the maximum threshold allowed by The alarm occurs when the inverter's input current the inverter and that the configuration of the inputs (independent - Input OC...
  • Page 101 8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal • Check that the setting of the "IN MODE" switch is specifically Incorrect configuration of inputs (set in parallel ra- set to "PAR" and that the bridges between the two input channels ther than independent): have been included.
  • Page 102 8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal Failure of the test on the inverter's relay (DC-AC cir- cuit): • Error inside the inverter and cannot be checked externally. Before connecting to the grid the inverter carries out in- - E021 ternal tests.
  • Page 103 8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal High leakage current (DC side): Error in the internal measurement (made when the in- • Error inside the inverter and cannot be checked externally. - E030 verter is grid connected) of the leakage current of the - Error Meas Ileak...
  • Page 104: Power Limitation Messages

    8 - Maintenance - Code on display - Error message Name of Alarm and Cause Solution - Signal • Check that the inverter is not exposed to direct sunlight. Wait for Excessive temperature measured inside the inver- E056 the temperatures to which the inverter is exposed to return to the ter's wiring box: - Over Temp.
  • Page 105 8 - Maintenance - Message on display Name of Derating and Cause Solution - Signal Power limitation for over-voltage: The message indicates that the user has set a power limitation due to over voltage (parameter U >(10 min)) in order to reduce the maximum output power of the inverter when the reading of the •...
  • Page 106: Putting The Inverter Out Of Service

    8 - Maintenance utting the inverter out of service Before proceeding to putting the inverter out of service, it is necessary to disconnect it in order to remove the connections safely and without any dangerous voltages. Below is the procedure for putting the inverter out of service: •...
  • Page 107: Registration On "Registration" Website And Calculation Of Second-Level Password (Service Menu)

    8 - Maintenance egistration on “Registration” website and calculation of second- level password (Service Menu) Settings In order to obtain the second-level password needed to access the in- ENTER Password 0000 verter's service menu, it is necessary to go through the following stages: ENTER Service ENTER...
  • Page 108 8 - Maintenance Stage 3 - Request for second level password - Go online and access https://registration.abbsolarinverters.com - Insert the Username (corresponding to the email used during registra- tion) and the Password obtained at the end of Stage 2 - Access the section dedicated to requesting the second-level password - Choose the inverter model from the drop-down list and insert Update Ver., Serial Number and Week of Production of the inverter which were obtained previously (Stage 1)
  • Page 109 8 - Maintenance - Click on icon to request password. Should there be an error in inputting data, the fields containing the error will be highlighted in red. If, on the other hand, the data are correct, the passwords will be shown in a new window and at the same time sent to the email address used for registration.
  • Page 110: Resetting The Time Remaining To Change The Grid Standard

    8 - Maintenance esetting the time remaining to change the grid standard From the time a valid grid standard is entered and the inverter is turned on, a period of 24 hours is available to modify the grid standard setting. The 24 hours are counted only when the inverter is turned on.
  • Page 111: Replacement Of The Buffer Battery

    8 - Maintenance eplacement of the buffer battery Replacement of the buffer battery may be necessary in case of: 1. Error signal on display 2. Reset of the date and time settings The battery is of the CR2032 type and is installed on the communication board.
  • Page 112: Verification Of Ground Leakage

    8 - Maintenance erification of ground leakage In the presence of anomalies or report of ground fault (where provided), there may be a ground leakage from the PV generator (DC side). To check this, measure the voltage between the positive pole and ground and between the negative pole (of the PV generator) and ground using a voltmeter whose input accepts a voltage sufficient for the dimensions of the photovoltaic generator.
  • Page 113: Behaviour Of A System With Leakage

    8 - Maintenance ehaviour of a system with leakage If the voltage measured between one of the two poles and ground does not tend to 0V and stabilizes on a value, there is a ground leakage from the PV generator. Example: When the measurement is made between positive pole and ground, a voltage of 200V is measured.
  • Page 114: Measuring The Insulation Resistance Of Photovoltaic Generator

    8 - Maintenance easuring the insulation resistance of photovoltaic generator To measure the insulation resistance of the PV generator compared to , the two poles of the PV generator must be short-circuited ground (using a suitably sized switch). Once the short-circuit has been made, measure the insulation resistance (Riso) using a megohmmeter positioned between the two shorted poles and ground (of the inverter).
  • Page 115: Storage And Dismantling

    ABB CANNOT be held responsible for disposal of the equipment: displays, cables, batteries, accumulators, etc., and therefore the customer must dispose of these substances, which are potentially harmful to the environment, in accordance with the regulations in force in the country of installation.
  • Page 116: Further Information

    For more information on ABB products and services for solar applica- tions, navigate to www.abb.com/solarinverters - 116 -...
  • Page 117: Contact Us

    www.abb.com/solarinverters...

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