Genie Magic Xtreme Polishing Systems User Manual

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The contents of this manual are based on the

latest product information available at the

time of publication. XPS

reserves the right to make changes or

improvements to its machines without notice.

。

GENIE MAGIC SCRUBBER

Manual

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"CONCEALED DAMAGE REPORT"

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Xtreme Polishing Systems

Machine Division

Page 1 of 29

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Page 1 “CONCEALED DAMAGE REPORT” latest product information available at the time of publication. XPS immediately with the delivering carrier. reserves the right to make changes or improvements to its machines without notice. 。 Xtreme Polishing Systems Machine Division Page 1 of 29...
Page 2: Safety Instructions
SAFETY INSTRUCTIONS You must have training in the operation of the machine before using it. READ THE INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor. 。 Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
Page 3 SAFETY INSTRUCTIONS 12) Do not turn the machine on an incline. Do not stop and leave the machine on a ramp or incline. 。 13) During any maintenance operation disconnect the power supply from the machine. 。 14) Lead acid batteries generate gases that can cause an explosion. Read the instruction manual supplied with the battery charger.
Page 4 SYMBOLS USED ON THE AUTOMATIC SCRUBBER Water Valve Indicator Brush Drive Motor Control Switch Vacuum Motor Control Switch Squeegee Lift Lever Indicator Battery Charge Indicator Water Flow Control Indicator Page 4 of 29...
Page 5: Machine Preparation
MACHINE PREPARATION 1) UNPACKING THE MACHINE Pull a) Take off the outer Backwards packaging. 。 b) The machine is fastened to the pallet with wooden wedges that block the wheels. Remove tie down straps. Remove 。 c) Using a ramp, pull the machine off the pallet.
Page 6: Battery Charge Level Indicator
MACHINE PREPARATION BATTERY INSTALLATION (Cont.) d) Place the batteries in the battery compartment. 。 e) Connect the battery connector to the machine connector 。 f) Replace the recovery tank and reassemble the vacuum Machine Connector cover and squeegee hose. Battery Connector 3) BATTERY CHARGE LEVEL INDICATOR The batteries’...
Page 7 MACHINE PREPARATION 4) SQUEEGEE ASSEMBLY INSTALLATION Vacuum Outlet The squeegee is assembled to the machine by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push on the locking latches down.
Page 8 MACHINE PREPARATION Inclination 6) ADJUSTING SQUEEGEE INCLINATION Adjusting Knob During operation the rear squeegee blade is most efficient when bent backwards roughly 3/16 to 5/16 of an inch along its entire length. To increase the blade bending in the center of the squeegee, tilt the squeegee body backward by turning the adjuster knob counter-clockwise.
Page 9: Brush Installation
MACHINE PREPARATION 8) SOLUTION WATER Fill the solution tank with clean water at a temperature not higher than 50°C / 122°F. Add the proper concentration of liquid detergent by following the manufacturer instructions. Excess foam in the recovery tank can damage the vacuum motor, so use only the minimum amount of detergent necessary.
Page 10: Splash Guard Installation
MACHINE PREPARATION 10) SPLASH GUARD INSTALLATION a) Wrap splash guard around the brush deck base. 。 b) Place band clamp over the front band clamp stud. 。 Splash c) Pull band clamp around brush deck base Guard Front Band Clamp and place band clamp spring over rear Stud band clamp stud.
Page 11: Machine Operation
MACHINE OPERATION 1) Connect machine connector to the battery Machine connector. Connector 。 Battery Connector 2) Turn on the brush motor switch. Battery Water Solenoid charge indicator will illuminate indicating the Switch charge level of the batteries. If the indicator is flashing the batteries need to be charged.
Page 12 MACHINE OPERATION 5) Adjust the flow rate of the cleaning solution with lever. Moving the solution flow control lever downward increase the flow rate and raising the lever decreases the flow rate. There should be enough solution to wet the floor uniformly, but not so much that the water Squeegee gets past the splash guard.
Page 13: Overfill Protection
MACHINE OPERATION 8) SCRUBBING This machine is equipped with brush assist propulsion. Depress the handle switch lever. The scrub brushes will begin to rotate and solution will begin to flow. During the first few yards of operation, check that the quantity of the cleaning solution is sufficient to wet the floor and that the squeegee dries the floor surface.
Page 14 UPON COMPLETION OF MACHINE USE After finishing your work and before any type of maintenance is done, it is necessary to do the following: . ： Squeegee 1) Close the water valve by raising the solution Lift Lever flow control lever. 。...
Page 15 UPON COMPLETION OF MACHINE USE 8) Remove the drain hose at the front of the recovery tank. 。 9) Remove the drain plug and empty the recovery tank. 。 WARNING! Use gloves for protection from contact with dangerous solutions. Drain Plug 。...
Page 16: Cleaning The Recovery Tank
DAILY MACHINE MAINTENANCE CLEANING THE RECOVERY TANK 1) Empty the recovery tank by removing the drain plug from the drain hose. 。 WARNING: Use gloves for protection from Drain Plug contact with dangerous solution. 。 2) Lift the cover of the recovery tank. Vacuum Cover 3) Take off the vacuum cover by rotating it...
Page 17: Cleaning The Squeegee
DAILY MACHINE MAINTENANCE CLEANING THE SQUEEGEE To obtain the best drying results, keep the squeegee clean. To clean the squeegee it is necessary to: Vacuum 。 Outlet ： 13) Remove the vacuum hose from the squeegee. 14) Lift locking latches. Remove the squeegee assembly by pulling rearward.
Page 18: Replacing The Squeegee Blades
DAILY MACHINE MAINTENANCE Band REPLACING THE SQUEEGEE BLADES Clamp Latch Check the squeegee blades for wear and if necessary, change them. To replace the squeegee blades: Squeegee Blade 18) Remove the squeegee vacuum hose from its port. Band Clamp 19) Lift locking latches and pull squeegee assembly rearward.
Page 19 DAILY MACHINE MAINTENANCE BRUSH / PAD DRIVER REMOVAL 24) Lift the brush base by depressing the foot level at the rear of the machine. 25) The photo shows the directions to rotate the brushes to unlock them from the auto scrubber.
Page 20: Cleaning The Squeegee Hose
WEEKLY MACHINE MAINTENANCE CLEANING THE SQUEEGEE HOSE Do Not Wash To obtain the best drying results, keep the Vacuum squeegee hose clean. To clean the squeegee Cover hose it is necessary to: Hose 1) Take off the vacuum hose from its vacuum port on the squeegee.
Page 21 WEEKLY MACHINE MAINTENANCE In-Line Filter IN-LINE FILTER CLEANING 8) Drain solution tank. 9) Loosen set screw but do not remove. 10) Pull rearward hose rearward and separate in- line filter into 2 pieces. Set Screw 11) Remove a clean filter element with clear water.
Page 22 WATER SOLENOID MAINTENANCE In the event that the water solenoid begins to Water leak when turned off debris must be cleared at Remove Solenoid the valve set. To gain access the water solenoid the scrub deck most be disassembled from the lifting arms.
Page 23: Troubleshooting Guide
TROUBLE SHOOTING GUIDE 1) INSUFFICIENT WATER TO THE BRUSHES Solution Flow Control a) Make sure the solution flow control valve is open. Lever b) Confirm that there is water in the solution tank. c) Make sure solution dispensing tubes are not clogged or obstructed. 2) THE MACHINE DOES NOT CLEAN SATISFACTORILY a) Check the condition of the brushes or pads and replace them if necessary.
Page 24: Excessive Foam Production
TROUBLE SHOOTING GUIDE e) Replace the squeegee blades if worn. f) Check that the vacuum motor switch is on. g) Check the squeegee height adjustment (see "MACHINE PREPARATION" section). 4) EXCESSIVE FOAM PRODUCTION a) Check that a low foaming detergent has been used. If required, add a small quantity of defoamer liquid to the recovery tank.
Page 25 Switch Box Assembly Drawing 9 Page 25 of 29...
Page 26 Electrical Schematic Drawing 10 Page 26 of 29...
Page 27 Drawing 10 DESCRIPTION & SPECIFICATION PART NUMBER 844505 Wire Harness 844506 Wire Harness 844507 Wire Harness 844508 Wire Harness 844509 Wire Harness 844510 Wire Harness 844511 Wire Harness 844512 Wire Harness 844513 Wire Harness 844514 Wire Harness 844515 Wire Harness 844516 Wire Harness 844517...
Page 28 WARRANTY POLICY LIMITED WARRANTY The Genie Magic has been manufactured, tested and inspected in accordance with specific engineering requirements. This machine is WARRANTED to be free from defects in workmanship and materials for periods as follows from the date of purchase.
Page 29: Battery Warranty
WARRANTY POLICY LIMITED WARRANTY This warranty limits Xtreme Polishing Systems liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a XPS machine whether defective or not.

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