TFI CHL-305WS Owner's Manual

Tfi chl-305ws strength trainer, high/low pulley w/200 lbs.

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NOTICE
It is the Purchaser's/Owner's obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affi xed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service
company approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine TFI replacement parts.
6.
Machine must be anchored to a solid and level surface.
TUFFSTUFF FITNESS INTERNATIONAL
OWNER'S MANUAL
OWNER'S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
CHL-305WS
High/Low Pulley w/200 Lbs.
Weight Stack for CPR-265
CHL-305WS Rev0
Revision Date 9-2-2014

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Summary of Contents for TFI CHL-305WS

  • Page 1 Weight Stack for CPR-265 2. Equipment to be installed by TFI Authorized Dealer or a service company approved by TFI. 3. Provide trained personnel, supervision and correct usage of the equipment.
  • Page 2: Table Of Contents

    Should additional information be required, or should situations arise that are not covered by this owner’s manual, the matter should be directed to Customer Service at Tuff Stuff Fitness International Inc. in Chino, California. www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 3: Overhead Specifi Cations

    Overhead Specifi cations L 60” X W 51” X H 84” PRODUCT WEIGHT 275 lbs MAX-LOAD WEIGHT LIMIT - 200 lbs CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 4: Danger, Warning, & Caution Labels Information

    Carefully read ALL Danger, Warning & Caution labels posted on the machine WARNING Keep body, hands and fingers clear of all moving parts. BNH2926 www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 5 Carefully read ALL Danger, Warning & Caution labels posted on the machine CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 6 Carefully read ALL Danger, Warning & Caution labels posted on the machine WARNING Keep body, hands and fingers clear of all moving parts. BNH2926 www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 7 Facility Sign with your order, you can obtain one at no cost to you from Tuff Stuff Fitness by contacting our service department at: 1 (888) 884-8275 service@tuff stuff .net service1@tuff stuff .net CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 8: Anchoring Unit

    Anchoring Unit THIS OPTIONAL ATTACHMENT MUST BE ASSEMBLED ONTO A FULLY ANCHORED CPR-265 UNIT. ANCHORING HOLES www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 9: Important Safety Instructions

    14. Maintain a service contract with a TFI Authorized Dealer or a Do not use accessories or accessory attachments that are not Professional Service Company approved by TFI. Keep a service recommended by TFI.
  • Page 10: Registration, Service & Assembly

    Registration, Service & Assembly Thank you for purchasing the CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265. This machine is part of the Tuff Stuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.
  • Page 11: Inspection/Maintenance

    Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear, including but not limited to cables, pulleys and rubber grip. TFI recommends you maintain a service contract with a TFI Authorized Dealer or a Professional Service Company approved by TFI.
  • Page 12: Cable Inspection

    IMPORTANT NOTE: DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED. www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 13: Step 1

    HEX HEAD CAP SCREW 3/8-16 X 5 Fully Tighten 100% NOTE: Fully Tighten 1. SOME PARTS ON CPR-265 UNIT NOT SHOWN FOR CLARITY. Wrench tighten all hardware in this step. CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 14: Step

    10 LB TOP PLATE W/22” SLTR BAR 10 LB STEEL WEIGHT PLATE GUIDE ROD 3/4 X 71 31/32 RUBBER DONUT 3/4 X 2 1/2 SELECTOR PIN W/COIL 3/8 X 4 www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 15: Step 3

    HEX HEAD CAP SCREW 3/8-16 X 3 HEX HEAD CAP SCREW 3/8-16 X 1 SPLIT LOCK WASHER 3/8” Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 16: Step 4

    HEX HEAD CAP SCREW 3/8-16 X 2 1/2 NOTE: 1. LIFT GUIDE RODS AND INSERT SCREWS AS SHOWN. Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 17: Step 5

    8. Open the lube package provided and apply a thin fi lm of lubricant around the fi rst 3 inches of the guide rods above the top plate. 9. After the cables are installed, do a set of reps to spread the lubricant thoroughly. CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 18: Step 7

    7/8 RD X 1 5/8 LINK (3/16 CABLE) SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 Fully Tighten FINISHED HEX NUT B/O 1/2-13 Wrench tighten all hardware in this step. www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 19: Step 7 Cable Routing

    Step 7 Cable Routing Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. FIG. A FIG. B FIG. C CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 20: Step 8

    BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 ALUMINUM WASHER .390 ID X 1.500 OD X .150 THK Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 21: Parts List

    10 LB STEEL WEIGHT PLATE BLACK 4 9/16 X 9 7/16 ASSY LAT BAR 48 BNH0295 BNH1650 19 ADJ PULLEY PLATE 1/8 X 2 X 9 UP8299X1 2 CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 22: Pre-Assembled Components

    Pre-Assembled Components UP8298X1 UP8306X1 www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 23 Pre-Assembled Components *3 UP8300X1 BNH0294 CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 24 Pre-Assembled Components BNH0295 UP8299X1 www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 25 Pre-Assembled Components *11 UP8305X1 UP8301X1 UP8302X1 CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 26: Pre-Assembled Components

    Pre-Assembled Components BNH2020 BNH1650 www.tuff stuffi tness.com CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265...
  • Page 27: Notes

    Notes CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265 www.tuff stuffi tness.com...
  • Page 28: Warranty

    TuffStuff. The obligation of TFI under this warranty is limited to repairing or replacing warranted defective parts as TFI may elect, at TFI’s facility in Chino, California, without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and insurance costs on returned or replaced equipment to and from TFI’s facility in Chino.

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