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SCANMASKIN Scan Combiflex 700 User Manual

Scanmaskin scan combiflex 700 polisher/grinder
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Scan Combiflex 700
Users Guide
SCANMASKIN
MACHINES-MINERALS-KNOW-HOW
http://www.scanmaskin.com
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Summary of Contents for SCANMASKIN Scan Combiflex 700

  • Page 1 Scan Combiflex 700 Users Guide SCANMASKIN MACHINES-MINERALS-KNOW-HOW http://www.scanmaskin.com...
  • Page 2 Scan Combiflex 700 – Manual Dear Customer! Thank you for choosing Scanmaskin as your supplier. We wish you all the best with your new Scan Combiflex™ 700 and hope that it lives up to your expectations. Scanmaskin Sverige AB Claes-Göran Bergstrand...
  • Page 3 700RC” hereby referred to as “SC-700”. SC-700 may only be used for grinding horizontal surfaces approved by Scanmaskin Sweden AB. If SC-700 is used for other purposes or handled in ways other than that described in this User Guide, Scanmaskin Sweden AB disclaims all responsibility. Especially note the section “...

  • Page 4: Table Of Contents

    Scan Combiflex 700 – Manual Table of Contents Specifications ............................2 Electrical specifications ....................... 2 Mechanical specifications ......................3 1.2.1 Water connection ........................3 Tools ............................. 4 Range of application ........................5 Scope of supply ..........................5 Overview ............................6 Safety Regulations ..........................
  • Page 5 Scan Combiflex 700 – Manual 4.5.8 Assisted drive ........................23 Operation from remote control ....................23 4.6.1 Selecting remote control ..................... 23 4.6.2 Start up ..........................24 4.6.3 Stop ............................. 24 4.6.4 Emergency stop ........................24 4.6.5 Adjusting grinding speed ....................24 4.6.6...
  • Page 6 Scan Combiflex 700 – Manual Layout Mountingplate Warranty ............................46 EU Declaration ..........................47 - v -...
  • Page 7 Scan Combiflex 700 – Manual Alphabetical reference ........................48 10 Contact information .......................... 50 - vi -...

  • Page 8: Specifications

    Scan Combiflex 700 – Manual Chapter 1 1 Specifications The SC-700 is available with different power inputs and some options regarding wet grinding. This is described in the different sections later on in this chapter. 1.1 Electrical specifications To find the specifications that apply to your machine, check the information plate on the electrical cabinet door.

  • Page 9: Mechanical Specifications

    Scan Combiflex 700 – Manual Chapter 1 1.2 Mechanical specifications Model SC-700RC Grinding diameter 700 mm (27.6”) 240 mm (9.4”) Grinding plate diameter 200 – 700 RPM Grinding plate speed 470 kg (1035 lbs) Mass Synchronized Gear barrel Table 1-2...

  • Page 10: Tools

    Figure 1-1 Standard SC-700 1.3 Tools The machine must be equipped with tools approved by Scanmaskin Sweden AB before operation. See the “Grinding guide” for information about available tools and “4.9 Changing tools” for information about how to change the tools.

  • Page 11: Range Of Application

    Scan Combiflex 700 – Manual Chapter 1 1.4 Range of application SC-700 is exclusively designed to process horizontal surfaces. SC-700 must not be used for other purposes than stated in this user guide. The manufacturer will not be liable for damage or injury resulting from incorrect usage of SC-700.

  • Page 12: Overview

    Scan Combiflex 700 – Manual Chapter 1 1.6 Overview Figure 1-3 Overview of SC-700 Item Description Reference Control panel 4.3 Control panel Handle Power inlet 1.1 Electrical specifications Dust collector connection Handle System fan Electrical cabinet 1.1 Electrical specifications Drive unit...

  • Page 13: Safety Regulations

    Scan Combiflex 700 – Manual Chapter 2 2 Safety Regulations Read this entire chapter carefully! Failure to comply with safety regulations may result in serious injuries or damages. 2.1 Legend Notation regarding safety Notation regarding electrical safety Notation regarding safety during transport...

  • Page 14: Organizational Measures

    Scan Combiflex 700 – Manual Chapter 2 2.3 Organizational measures The user guide is to be kept near the location where the machine is being operated and must be within reach at all times. In addition to this user guide general and legal regulations regarding accident prevention and environmental protection must be complied with as per local regulations.

  • Page 15: Personnel Selection And Qualification

    To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. Repairs may only be made by Scanmaskin Sweden AB certified service technicians. Some grinding work may generate sparks under certain circumstances. Personnel working with the machine must therefore be aware of the risk of fire and how to handle a fire situation properly.

  • Page 16: Electrical Safety

    Scan Combiflex 700 – Manual Chapter 2 Secure the work area around the machine in public areas providing a safety distance of at least 10 m (3.3 ft) from the machine. Faults must be immediately rectified. Carry out the switch on, and switch off operations in accordance with this user guide.

  • Page 17: Cables

    Scan Combiflex 700 – Manual Chapter 2 The work area must be secured against any third party entering the work area. Follow local electrical engineering regulations while working on the machine. Never leave a machine unattended. Use only tools that are insulated against electricity.

  • Page 18: Safety Regarding Maintenance

    Scan Combiflex 700 – Manual Chapter 2 2.8 Safety regarding maintenance Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Never work on the machine while power is still connected! All parts must have come to a complete stop before beginning any work! When the machine is lying down on its back it might tilt to it’s upwards position.

  • Page 19: Lifting

    Scan Combiflex 700 – Manual Chapter 2 2.9.2 Lifting The machine must be secured according to local safety regulations before lifted. No person is allowed beneath a lifted machine! The machine must be lifted according to the instructions in “3.5 Lifting”. Observe the machines point of balance before lifting! Failure to comply with these regulations may cause injuries or damages.

  • Page 20: Transport

    Scan Combiflex 700 – Manual Chapter 3 3 Transport 3.1 Precautions Read “2.9 Safety regarding transport” before attempting to transport the machine. 3.2 Manual transport  Detach the tools according to the instructions in “4.9 Changing tools”.  Make sure that the wheels are unlocked. See “3.2.1 Locking/Unlocking of motor drive”.

  • Page 21: Assisted Transport - Joystick

    Scan Combiflex 700 – Manual Chapter 3 How to lock the wheels  Unscrew the screw (3) and remove the washer (2).  Remove the drive locking plate (1).  Align the square axis so that the drive locking plate (1) will fit.

  • Page 22: Lifting

    Scan Combiflex 700 – Manual Chapter 3 3.5 Lifting Before attempting to lift the machine, read “2.9.2 Lifting”  Detach the tools according to the instructions in “4.9 Changing tools”.  Fasten the straps used for lifting at the two handles as shown in “Figure 3-2”.

  • Page 23: Operation

    Scan Combiflex 700 – Manual Chapter 4 4 Operation 4.1 Precautions Any machine, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with the safety regulations during operation and maintenance, and for the use of safety devices supplied with the machine, as well as the provision of appropriate additional safety devices! Never operate the machine without proper tools.

  • Page 24: Control Panel

    Scan Combiflex 700 – Manual Chapter 4 4.3 Control panel Figure 4-2 Control panel of SC-700. Item Text / symbol Description Joystick HOURS Hour meter Rotation direction Radio OFF / ON Starts the machine 0 / 1 Main switch Rotation speed...

  • Page 25: Remote Control

    Scan Combiflex 700 – Manual Chapter 4 4.4 Remote control 4.4.1 Overview Figure 4-3 Remote control to SC-700. Item Text Description SPEED Speed of rotation L / R Selects rotation direction Establish connection Display F/R/B/L Transportation joystick Emergency stop / Main switch...

  • Page 26: Operation From Control Panel

    Scan Combiflex 700 – Manual Chapter 4 4.5 Operation from control panel 4.5.1 Selecting control panel  Set the “RADIO ON /OFF” switch (4) to “OFF”.  Restart the joystick according to “4.5.7.4 Start up”. 4.5.2 Start up Read ”4.1 Precautions” before starting the machine.

  • Page 27: Adjusting Grinding Speed

    Scan Combiflex 700 – Manual Chapter 4 4.5.5 Adjusting grinding speed Turn the “SPEED” knob (7) clock wise to increase the grinding speed and counter clock wise to decrease it. See “1.2 Mechanical specifications” for the rotation speed range. 4.5.6 Change grinding direction Use the “L/R”...

  • Page 28: Joystick

    Scan Combiflex 700 – Manual Chapter 4 4.5.7 Joystick 4.5.7.1 Overview Figure 4-4 Joystick overview Item Text Description Joystick Power on Status light Status lights Mode light Speed mode Table 4-3 Joystick overview 4.5.7.2 Status light Status light (3) Description...

  • Page 29: Assisted Drive

    Scan Combiflex 700 – Manual Chapter 4 4.5.7.3 Mode light Mode light (5) Description Green Normal speed Amber Slow speed Fault Flashing red Table 4-5 Mode light 4.5.7.4 Start up Press the joystick power on button (2) once. If the joystick is not centered when starting up a fault will be indicated –...

  • Page 30: Start Up

    Scan Combiflex 700 – Manual Chapter 4 4.6.2 Start up Read ”4.1 Precautions” before starting the machine.  Make sure that the power plug and hoses for dust collector and water (if used) are connected to the machine.  Turn on the dust collector if used.

  • Page 31: Automatic Drive

    Scan Combiflex 700 – Manual Chapter 4 4.6.8 Automatic drive  Make sure that the joystick (1) is on according to “4.5.7.4 Start up”.  Select proper speed mode according to “4.5.7.5 Speed modes”.  Turn the “TRACKING” knob (11) to its centre position.

  • Page 32: Water Connection

    Scan Combiflex 700 – Manual Chapter 4 4.8 Water connection Closed – No water will flow Open – Water will flow 4.9 Changing tools Before changing tools, read “2.8 Safety regarding maintenance”. This illustration shows how to change the Scan-On tools.

  • Page 33: Maintenance

    Scan Combiflex 700 – Manual Chapter 5 5 Maintenance 5.1 Precautions Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Read “2.6Electrical safety” before beginning any maintenance work.

  • Page 34: Grinding Disc Replacement / Assembly

    Scan Combiflex 700 – Manual Chapter 5 5.4 Grinding disc replacement / assembly Follow these steps to replace the Scan-On plate  Make sure the machine is in its “Safety off position” as described in “2.7 Definition of the “Safety off position””...

  • Page 35: Remote Control Related Faults

    Scan Combiflex 700 – Manual Chapter 5 5.6.2 Remote control related faults Symptom Cause Correction  The connection was lost  Reinitialise the connection The radio remote control  The battery is empty on the remote control  Replace the battery to a charged one does not work ...

  • Page 36: Error Codes

    Scan Combiflex 700 – Manual Chapter 5 5.6.4 Error codes Code Description Cause Correction  One of the three phases is missing from the  Inspect the fuses in the worksites fuse box A2001 Over current  Inspect cables power supply ...

  • Page 37: Spare Parts

    Scan Combiflex 700 – Manual Chapter 6 6 Spare parts 6.1 Drawings Machine overview Figure 6-1 SC-700 spare parts - 31 -...
  • Page 38 Scan Combiflex 700 – Manual Chapter 6 No. Part Reference Motor Distance ring Cover Gear barrel Dust cover Dust hose Frame Rubber bush Wheel lock Wheel Wheel axis Roller bearing Roller bearing Left drive motor Right drive motor Handle Electrical cabinet...

  • Page 39: Gear Barrel

    Scan Combiflex 700 – Manual Chapter 6 6.1.1 Gear barrel 6.1.1.1 overview 570066 570133 910025 x 24 910030 x 12 570606 560514 Grinding spindle Center axis 910044 x 4 570610 570605 910025 x 24 910030 x 12 Grinding head - 33 -...
  • Page 40 Scan Combiflex 700 – Manual Chapter 6 6.1.1.2 Center axis 570067 910096 910207 570024 910306 570103 910204 570021 570022 570114 910309 910307 570063 570064 910306 570104 570023 570027 910012 x 4 - 34 -...
  • Page 41 Scan Combiflex 700 – Manual Chapter 6 6.1.1.3 Grinding spindle 910303 560515 (2 pcs / Grinding Head) 570072 570025 (1 pcs / Grinding Head) 570112 910203 560521 910203 910203 560512 560513 570112 570025 Note: The top key is only used with the 570072.
  • Page 42 Scan Combiflex 700 – Manual Chapter 6 Grinding head - 36 -...

  • Page 43: Parts List

    Scan Combiflex 700 – Manual Chapter 6 6.1.1.4 Parts list Art no. Description Qty. 560514 Toothed belt 560515 Gear wheel with parallel key hub 570021 Bearing shell, center, fixed 570022 Bearing shell, center, upper rotating 570023 Bearing shell, center, lower rotating...

  • Page 44: Electrical Schematics

    Scan Combiflex 700 – Manual Chapter 6 Electrical schematics Layout Mountingplate - 38 -...
  • Page 45 Scan Combiflex 700 – Manual Chapter 6 Layout Panel - 39 -...
  • Page 46 Scan Combiflex 700 – Manual Chapter 6 Connection block - 40 -...
  • Page 47 Scan Combiflex 700 – Manual Chapter 6 Inverter - 41 -...
  • Page 48 Scan Combiflex 700 – Manual Chapter 6 Control Voltage 24 VDC - 42 -...
  • Page 49 Scan Combiflex 700 – Manual Chapter 6 Radio Remote Unit - 43 -...
  • Page 50 Scan Combiflex 700 – Manual Chapter 6 Transport Motor Drivesytem (TMD) - 44 -...
  • Page 51 Scan Combiflex 700 – Manual Chapter 6 Control Panel - 45 -...
  • Page 52 This product from Scanmaskin Sweden AB comes with a twelve month warranty. If the product does not function satisfactorily during this period, Scanmaskin will return the product to full working order for normal use which the product is intended for – with no charge for labour or spare parts, according to the following conditions: The warranty only applies to persons that have legal right to the equipment during the warranty period.
  • Page 53 Scan Combiflex 700 – Manual Chapter 7 8 EU Declaration Declaration of conformity CE Scanmaskin Sweden AB Manufacturer Address Heljesvägen 10 437 36 Lindome Sweden Product Grinding machine Name Scan Combiflex 700RC Serial number _________ Standards used including number Machine directives...
  • Page 54 Scan Combiflex 700 – Manual Chapter 8 9 Alphabetical reference Application range of ....................................5 typical ..................................... 5 Cleaning ....................................28 Contact information................................... 50 Control panel ..................................18, 19 Drawings Center axis .................................... 34 Gear barrel SC-500i ................................33 Grinding head ..................................36 Electrical safety ..................................
  • Page 55 Scan Combiflex 700 – Manual Chapter 8 Spare parts ....................................31 Specifications Electrical ....................................2 Tools Availble tools ..................................4 changing ....................................26 Snap-On ....................................26 Transport ....................................14 lifting ....................................16 manual .................................... 14, 15 Warranty ....................................46 - 49 -...
  • Page 56 Scan Combiflex 700 – Manual Chapter 9 10 Contact information Sweden (Head Office) Heljesvägen 10 Box 187 SE-437 22 Lindome Phone: +46 (0) 31 99 49 70 Fax: +46 (0) 31 99 48 70 E-mail: info@scanmaskin.se Website: www.scanmaskin.se Denmark Torvegade 22...

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