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CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING
!
If the information in these instructions
are not followed exactly, a fi re or
explosion may result causing property
damage, personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
This appliance may be installed as an OEM
installation in manufactured home (USA only) or
mobile home and must be installed in accordance
with the manufacturer's instructions and the
Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280, in the United
States or the Standard for Installation in Mobile
Homes, CAN/CSA Z240 MH, in Canada.
This appliance is only for use with the type(s) of
gas indicated on the rating plate. A conversion kit
is supplied with the appliance.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
NATURAL GAS
WARNING
!
IR3GN
IR3GP
PROPANE
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
C E R T I F I E D
1.36
1
W415-1034 / 09.01.11

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Summary of Contents for Napoleon IR3GN

  • Page 1: Safety Information

    TOUCH GLASS. C E R T I F I E D Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030 Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com $10.00...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS MINIMUM CLEARANCE TO COMBUSTIBLES GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION INSTALLATION LEVELLING THE APPLIANCE CHIMNEY CONNECTION GAS INSTALLATION FINISHING MINIMUM MANTEL CLEARANCES DOOR REMOVAL AND INSTALLATION MEDIA TRAY INSTALLATION MEDIA INSTALLATION LOGO PLACEMENT OPERATION OPERATING AND LIGHTING INSTRUCTIONS ADJUSTMENTS...
  • Page 3: Installation Overview

    1.0 INSTALLATION OVERVIEW Venting, see “INSTALLATION - CHIMNEY CONNECTION” section. Rating Plate, see “RATING PLATE INFORMATION” section. Media, see “FINISHING - MEDIA Glass, see INSTALLATION” “FINISHING - GLASS section. BURNER INSTALLATION” section. W415-1034 / 09.01.11...
  • Page 4: Introduction

    2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi...
  • Page 5: Dimensions

    DIMENSIONS MINIMUM CLEARANCE TO COMBUSTIBLES This appliance must be recessed into a vented noncombustible wood-burning appliance (prefabricated or masonry) only. The minimum appliance opening size in which the appliance is to be installed is: HEIGHT 21 " WIDTH 29" DEPTH *13 "...
  • Page 6: General Information

    • A Carbon Monoxide detector is required in all rooms containing gas fi red appliances. • The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. The installation must conform with local codes or, in We suggest that our gas absence of local codes, the National Gas and Propane hearth products be installed...
  • Page 7: Rating Plate Information

    3” DU MUR AU DESSUS DE LA GARNITURE NORMALE EST 12”. REFERER AU MANUEL D’INSTALLATION POUR DES EXTENSIONS PLUS GRANDES. SOUFFLERIE OPTIONELLE GZ550-KT, GD65. WOLF STEEL LTD. TEEL LTD. EL LTD. 24 NAPOLEON ROAD, BARRIE. ONTARIO L4M 4Y8 CANADA ON ROAD, BARRIE. ONTAR N ROAD, BARRIE. ONT SERIAL NUMBER/NO. DE SERIE: IR3G/CIR3G W385-0659 INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the appliance.
  • Page 8: Installation

    3.0 INSTALLATION WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. Clean out ashes from the inside of the wood-burning appliance. Make sure that the chimney and wood-burning appliance are in a clean and sound condition and constructed of non-combustible materials. If necessary have any repair work done by a qualifi...
  • Page 9: Chimney Connection

    CHIMNEY CONNECTION Chimney installation must conform to both national and local code requirements. The chimney must be lined with one 3" diameter liner for intake and one 3" diameter liner for exhaust. The minimum and maximum vent lengths are 10 and 35 feet respectively. Recommended kits come in 3 lengths: 2-3"...
  • Page 10: Gas Installation

    GAS INSTALLATION WARNING RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS SPARKS OR OPEN FLAMES. SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 11: Finishing

    4.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS.
  • Page 12: Door Removal And Installation

    DOOR REMOVAL AND INSTALLATION WARNING GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. THE DOOR LATCHES ARE PART OF A SAFETY SYSTEM AND MUST BE PROPERLY ENGAGED. DO NOT OPERATE THE APPLIANCE WITH LATCHES DISENGAGED. FACING AND/OR FINISHING MATERIALS MUST NOT INTERFERE WITH AIR FLOW THROUGH AIR OPENINGS, LOUVRES OPENINGS, OPERATION OF LOUVRES OR DOORS OR ACCESS FOR SERVICE.
  • Page 13: Logo Placement

    LOGO PLACEMENT Remove the backing of the logo supplied and place on the glass viewing door, ½" as indicated. LOGO ½" 97.1 BATTERY INSTALLATION 4 AA batteries must be installed into the receiver before operation is possible in the XIR3. The receiver is located in the bottom left corner of the appliance.
  • Page 14 5.0 ELECTRICAL INFORMATION WIRING DIAGRAM WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER. CALL A QUALIFIED SERVICE TECHNICIAN IMMEDIATELY TO HAVE THE APPLIANCE INSPECTED FOR DAMAGE TO THE ELECTRICAL CIRCUIT. RISK OF ELECTRICAL SHOCK OR EXPLOSION. DO NOT WIRE 110V TO THE VALVE OR TO THE APPLIANCE WALL SWITCH.
  • Page 15: Operation

    6.0 OPERATION WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT WITH THE GLASS DOOR OPENED OR REMOVED.
  • Page 16: General Transmitter Layout

    GENERAL TRANSMITTER LAYOUT TRANSMISSION THERMOSTAT CHILD SAFETY OFF/ON/SMART LOCK OUT ROOM LOW BATTERY TEMPERATURE ALARM TEMPERATURE SET POINT/ LEVEL/ STATUS FLAME AUX. OUTPUT 35.1 APPLIANCE OPERATION Install 4 AA batteries into the receiver battery bay as indicated on the battery cover (+/-). (Only required as back up to household electricity).
  • Page 17: Temperature Display

    TEMPERATURE DISPLAY With the system in the “OFF” position, press the °F °C Thermostat Key and the Mode Key at the same time to change from degrees F to C. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.
  • Page 18: Flame Height

    FLAME HEIGHT The remote control has six (6) fl ame levels. With the °F °F system on and the fl ame level at the maximum, press the Down Arrow Key once and it will reduce the fl ame height by one step until the fl ame is turned off. The Up Arrow Key will increase the fl...
  • Page 19: Low Battery / Manual Bypass

    6.11 LOW BATTERY / MANUAL BYPASS The life span of the remote batteries depends on various factors: quality of the °F batteries, the number of ignitions, the number of charges to the room thermostat set point, etc. When the transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost.
  • Page 20: Anti Condensation Control Switch (Optional)

    6.14 TIMED BLOWER Your remote system may have a built in timer (in thermostat mode) that enables the blower to cycle on and off automatically when the burner turns on and off. With the remote control fan speed preset at the preferred speed, the blower will come on approximately 5 minutes after the main burner comes on and will shut off approximately 12 minutes after the burner shuts off.
  • Page 21 7.0 ADJUSTMENTS PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise direction to reduce the gas fl ow. Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counter- clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point.
  • Page 22 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. PILOT BURNER ELECTRODE FLAME SENSOR FLAME MUST ENVELOP UPPER 3/8”...
  • Page 23: Maintenance

    8.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 24: Door Glass Replacement

    DOOR GLASS REPLACEMENT WARNING DO NOT USE SUBSTITUTE MATERIALS. GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED. CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE APPLIANCE BEFORE OPERATION.
  • Page 25: Night Light

    NIGHT LIGHT™ REPLACEMENT Your appliance comes equipped with our “Night Light™”. The light has been pre-wired and is controlled from the remote control. If the lamp or lens needs to be replaced, follow the instructions below. Unplug the fan control module from the junction box located behind the left access panel.
  • Page 26: Valve Train Replacement

    VALVE TRAIN REPLACEMENT Remove the glass door. See "DOOR REMOVAL AND INSTALLATION" section. Remove the burners, see "BURNER REMOVAL" section. Remove the 14 screws holding the valve train in place. NOTE: A new gasket may be required when reinstalling the valve train assembly. Contact your local authorized dealer/distributor.
  • Page 27: Replacements

    W010-1865 NATURAL GAS PILOT ASSEMBLY W010-1866 PROPANE GAS PILOT ASSEMBLY W455-0070 NATURAL GAS PILOT INJECTOR W455-0068 PROPANE GAS PILOT INJECTOR W385-0334 NAPOLEON LOGO W562-0008 GLASS GASKET W010-2701 GLASS W/ GASKET W010-2702 DOOR, GLASS & GASKET ASSEMBLY W010-2705 BURNER TUBE ASSEMBLY...
  • Page 28 ACCESSORIES REF NO. PART NO. DESCRIPTION GI-RB RISER BOX - PAINTED BLACK W175-0343 CONVERSION KIT - LP-NG W175-0342 CONVERSION KIT - NG-LP W660-0081 WALL MOUNT DIGITAL THERMOSTAT W660-0026 PROGRAMMABLE TIMER, BATTERY OPERATED GDI-226 TERMINAL VENTING KIT I3S6 5 PC SURROUND < 25.5H X 37.5W - MATTE BLACK I3S9 5 PC SURROUND <...
  • Page 29 W415-1034 / 09.01.11...
  • Page 30: Troubleshooting

    10.0 TROUBLESHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS.
  • Page 31 SYMPTOM PROBLEM TEST SOLUTION Exhaust fumes Appliance is spilling. Ensure exhaust bracket gasket seal. smelled in room, Check door seal. headaches. Check for exhaust blockage. Check that venting is installed correctly. Room is in negative pressure; increase fresh air supply. Pilot will not light.
  • Page 32 SYMPTOM PROBLEM TEST SOLUTION Pilot sparks but Gas supply. Verify that the incoming gas line ball valve is “Open”. will not light. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C. Module is not grounded. Verify the value and pilot assemblies are properly grounded to the metal chassis of the fi...
  • Page 33: Warranty

    All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the fi rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON®...
  • Page 34: Service History

    12.0 SERVICE HISTORY 43.1 W415-1034 / 09.01.11...
  • Page 35 12.0 NOTES 44.1 W415-1034 / 09.01.11...
  • Page 36 44.1 W415-1034 / 09.01.11...

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