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The Tahoe Direct Vent Zero Clearance Gas
Fireplace Heater
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instruc-
tions are not followed exactly, a fire or explosion
may result causing property damage, personal
injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or
any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
•
If you cannot reach your gas supplier, call
the fire department.
— Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
17333-15-0806
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
GAS-FIRED
AND
DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
MILLIVOLT
DVD32FP3(0,1,2,3)(N,P)-1
DVD36FP3(0,1,2,3)(N,P)-1
DVD42FP3(0,1,2,3)(N,P)-1
DVD48FP3(0,1,2,3)(N,P)-1
DIRECT IGNITION
DVD32FP5(0,1,2,3)N-1
DVD36FP5(0,1,2,3)N-1
DVD42FP5(0,1,2,3)N-1
DVD48FP5(0,1,2,3)N-1
EFFECTIVE DATE
AUGUST 2006
UL FILE NO. MH30033
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WARNING: If not installed, operated and
maintained in accordance with the manufacturer's in-
structions, this product could expose you to substances
in fuel or from fuel combustion which can cause death
or serious illness.
Page 1
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Summary of Contents for White Mountain Hearth DVD32FP3 Series
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Page 1: Installation Instructions
INSTALLATION INSTRUCTIONS OWNER’S MANUAL DIRECT VENT The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater GAS FIREPLACE HEATER MODEL SERIES MILLIVOLT DVD32FP3(0,1,2,3)(N,P)-1 DVD36FP3(0,1,2,3)(N,P)-1 DVD42FP3(0,1,2,3)(N,P)-1 DVD48FP3(0,1,2,3)(N,P)-1 DIRECT IGNITION DVD32FP5(0,1,2,3)N-1 GAS-FIRED DVD36FP5(0,1,2,3)N-1 DVD42FP5(0,1,2,3)N-1 DVD48FP5(0,1,2,3)N-1 EFFECTIVE DATE AUGUST 2006 Installer: Leave this manual with the appliance. UL FILE NO. -
Page 2: Table Of Contents
TABLE OF CONTENTS Section Page Important Safety Information ..........................3 Safety Information for Users of LP Gas ......................4 Requirements for Massachusetts ........................5 Introduction ............................... 6 Specifications ..............................7 Fireplace Dimensions ............................7 Clearances ................................8 Locating Fireplace ............................. 8 Gas Supply ................................. -
Page 3: Important Safety Information
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on carpeting, • Adequate accessibility clearances for servicing and tile or other combustible material other than wood proper operation. -
Page 4: Safety Information For Users Of Lp Gas
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires by point with the members of your household. Someday when and explosions. In its natural state, propane is odorless there may not be a minute to lose, everyone’s safety will depend and colorless. -
Page 5: Requirements For Massachusetts
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in permanently mounted to the exterior of the building at a whole or in part for residential purposes, including those minimum height of eight (8) feet above grade directly in owned or operated by the Commonwealth and where the... -
Page 6: Introduction
INTRODUCTION Instructions to Installer Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on 1. Installer must leave instruction manual with owner after the rating plate is the responsibility of the person and company installation. -
Page 7: Specifications
SPECIFICATIONS DVD32 DVD36 DVD42 DVD48 Input BTU/Hr Maximum 18,000 20,000 25,000 28,000 NOTE: Air shutter settings BTU/Hr Minimum (millivolt only) 14,000 14,000 18,000 20,000 are factory minimum settings. Some venting KWH (Maximum) c o n f i g u r a t i o n s m a y (Minimum) require minor air shutter NAT. -
Page 8: Clearances
CLEARANCES Mantel Chart (Figure 3) Clearance to Combustibles Back 0" (0 mm) 12” (305mm) 10” (254mm) Side 0" (0 mm) Floor 0" (0 mm) MANTEL Top Stand-off 0" (0 mm) COMBUSTIBLE TRIM AND MANTELS Top Framing Edge 3" (76 mm) 8”... -
Page 9: Gas Supply
GAS SUPPLY Installing a New Main Gas Cock he gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Each appliance should have its own manual gas cock. Z223.1 CAN/CGA-B149 (.1 or .2) installation code. -
Page 10: Rear Vent Conversion/Vent Systems
REAR VENT CONVERSION VERTICAL VENTING HORIZONTAL VENTING Note: Discard insulation & retainer when venting off top of fireplace. INLET VENT Note : Discard insulation COVER PLATE & retainer when using vertical venting off Note : It is recommended that the FLUE COVER PLATE flue cover plate tab be pulled outward prior to removal. -
Page 11: Installation
INSTALLATION Framing and Finishing 1. Choose unit location. 2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame. 3. Attach fireplace to frame using adjustable frame. Preset depth to suit facing material (adjustable to 1/2", 5/8"... - Page 12 INSTALLATION (continued) Note: For finishing to top of fireplace, refer to Figure 12. Flush Mount Mantel Installation (Figure 10) The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 10 to locate nailing flanges on fireplace sides.
- Page 13 INSTALLATION (continued) Attention: Cold climate installation recommendation: Flush Wall Installation When installing this unit against a non-insulated exterior FINISHED WALL wall, it is recommended that the outer walls be insulated to 3! OF NON-COMBUSTIBLE MATERIAL conform to applicable insulation codes. FRONT TRIM OR NON- COMBUSTIBLE MA TERIAL (INSTALLA TION IS OPTIONAL)
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Page 14: Installation
INSTALLATION (continued) HORIZONTAL ONLY, STRAIGHT OUT THE BACK CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL " A" PIPE LENGTH WALL FIRESTOP/ THIMBLE VENT VENT CAP WALL FIRESTOP/ THIMBLE "A" "B" Models Dim. DVD32 DVD36 DVD42 DVD48 6" 5 1/8"... -
Page 15: Venting Fireplace-Top Vent
VENTING FIREPLACE - TOP Venting Graph (Dimensions in Feet) To Use the Vent Graph (Figure 19) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. - Page 16 VENTING FIREPLACE - TOP (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7"...
- Page 17 O F E L B minimum C E N T E R H T O U T S T R A I G ( M I N I M U Figure 24 Figure 23 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE MAXIMUM HORIZONTAL...
- Page 18 EXAMPLES - TOP VENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES Figure 27 Figure 26 Figure 28 Page 18 17333-15-0806...
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Page 19: Venting Fireplace-Rear Vent
VENTING FIREPLACE - REAR Venting Graph (Dimensions in Feet) To Use the Vent Graph (Figure 29) REAR EXIT - VERTICAL AND HORIZONTAL TERMINATION 1. Determine the height of the center of the (DIMENSIONS IN FEET) horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. - Page 20 EXAMPLES - REAR VENT RUN Model Maximum Pipe Length H1 DVD32 24" DVD36 24" DVD42 24" DVD48 6" Figure 32 Figure 30 Model Maximum Pipe Length H1 DVD32 24" DVD36 24" DVD42 18" DVD48 Figure 31 Figure 33 Page 20 17333-15-0806...
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Page 21: Termination Clearances
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 34 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must flush up with the siding. -
Page 22: Vent Clearances
VENT CLEARANCES Figure 35 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (30cm) minimum] the combustion air inlet to any other appliance [*12 inches (30cm) minimum for appliances ≤ 100,000 BTU/Hr (30 clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances <... -
Page 23: Vent System Identification
VENT SYSTEM IDENTIFICATION nstalling Vent Components (Figure 36) Simpson Duravent vent system components lock into place by Begin the vent system installation by installing the first Simpson sliding the concentric pipe section with four (4) equally spaced Duravent component, 90° elbow to the starting collars or straight interior beads onto the appliance collar or previously installed pipe on the top of the appliance, then the straight pipe length and component end with four (4) equally spaced indented sections. -
Page 24: Framing And Finishing
FRAMING AND FINISHING Installing Support Brackets (Figure 37) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8 inch pipe to 10”... - Page 25 FRAMING AND FINISHING (continued) Figure 41 Figure 39 See Horizontal Termination Page 26 and Vertical Termination Pages 31-32. Figure 40 17333-15-0806 Page 25...
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Page 26: Horizontal Termination
HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop For installations requiring a vertical rise on the exterior of the from the exterior of the building. Adjust the termination building, 14-inch and 36-inch tall Snorkel Terminations, as cap to its final exterior position on the building. shown in Figure 43a are available. - Page 27 DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS CAUTION: Sharp edges, use protective gloves when NOTE: SPACING FLANGE installing. INSTALLED TO TOPSIDE Tools Needed for Installation: Sheet metal snips 5/16” nut driver Phillips head screwdriver - #2 High temperature sealant or furnace cement rated for continuous use at 1,000 F minimum Measuring tape...
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Page 28: Dvvk-4Re
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (continued) 7. Remove outside mounting plate with tube attached from wall. Mark and cut the extra length of the 6 5/8” (168mm) diameter tube from VINYL SIDING KIT DV822 the opposite end. Do not crimp or enlarge tube. OUTSIDE MOUNTING 8. - Page 29 DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (continued) Follow correct option according to venting method. Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected to a rigid Connecting Directly to Fireplace venting system (and not directly to the back of the unit), then do If the air inlet and flue outlet tubes are to be connected directly to not use the gasket provided.
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Page 30: Dvvk-4F Flex Vent
DVVK-4F FLEX VENT INSTRUCTIONS The DVVK-4F FLEX VENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) 7" dia. Outer Vent adapter collar • (1) 4-foot section of Flex vent with spacers (4" flue/7" outer • (1) Wall Firestop/Thimble Assembly pipe) •... -
Page 31: Vertical Termination
VERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on 2. Remove the cap and shine a flashlight down the vent. Remove the underside of the roof. Drive the nail through the center point. any bird nests or other foreign material. - Page 32 VERTICAL TERMINATION (continued) Installation of Vertical Inlet Baffle Reassembly and Resealing Gas Accumulation Relief System The vertical inlet baffle is to be used only in a completely vertical Glass Frame Assembly and Combustion Chamber vent installation. The vertical inlet baffle can be used when the Whenever the glass frame assembly is pivoted open by a delayed vertical vent rise is between 10 feet and 40 feet.
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Page 33: Log Placement
LOG PLACEMENT (5 LOG SET) Before you begin: if you are installing logs into the DVD32 or DVD36 model then this fireplace is supplied with a set of five ceramic fiber logs. Do not handle these logs with your bare hands! Always wear gloves to prevent skin irritation from ceramic fibers. - Page 34 LOG PLACEMENT (7 LOG SET) Before you begin: If you are installing logs into the DVD42 or DVD48 model then this fireplace is supplied with a set of seven ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers.
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Page 35: Operating Instructions
OPERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning instructions at all times. Lower the door assembly to view the gas pilot. The pilot remains ON even when the main burner is OFF. controls for the fireplace. -
Page 36: Operating Instructions
OPERATING INSTRUCTIONS (continued) Electric (120 volt) Operated Remote Control, FREC STANDING PILOT OPERATING INSTRUCTIONS Connect the green and red, stripped and bare, wires on the REMOTE/ REMOTE/OFF/ON Switch OFF/ON switch wire harness to the wires on remote receiver that The fireplace is equipped with a REMOTE/OFF/ON switch. A is a component in the FREC. -
Page 37: Wiring Diagram-Standing Pilot
STANDING PILOT WIRING DIAGRAM (OPTIONAL) THERMOSTAT (OPTIONAL) WALL SWITCH Figure 56 17333-15-0806 Page 37... -
Page 38: Lighting Instructions-Standing Pilot
STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. C. -
Page 39: Troubleshooting-Standing Pilot
STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. -
Page 40: Wiring Diagram-Direct Ignition
DIRECT IGNITION WIRING DIAGRAM (OPTIONAL) IF ANY OF THE ORIGINAL WIRE AS (OPTIONAL) ON/OFF WALL REMOTE CONTROL SUPPLIED WITH THIS UNIT MUST BE SWITCH OR 120 VOLT RECEIVER REPLACED, IT MUST BE REPLACED THERMOSTAT 120V WITH NUMBER 18, 150˚C WIRE OR ITS (INSTALLER PROVIDED) EQUIVALENT. -
Page 41: Lighting Instructions-Direct Ignition
DIRECT IGNITION LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING Warning: if you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. BEFORE LIGHTING smell all around the heater area for gas. B. -
Page 42: Troubleshooting-Direct Ignition
DIRECT IGNITION TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the troubleshooting guide below. This guide will assist a qualified serviceperson in the diagnosis of problems and the corrective action to be taken. - Page 43 DIRECT IGNITION PROPANE/LP GAS CONVERSION 1. Turn off the gas supply. 18. Loosen screw and attach a manometer or pressure gauge to the 2. Turn off the electrical supply to the appliance if so equipped. outlet pressure tap of the control valve. 3.
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Page 44: Maintenance And Service
MAINTENANCE AND SERVICE PLEASE NOTE WARNING: Do not use abrasive cleaners on glass. Do not It is normal for appliances fabricated of steel to give off attempt to clean glass when glass is hot. some expansion and/or contraction noise during the start up or cool down cycle. -
Page 45: Parts List
PARTS LIST INDEX NO. PART NUMBER DESCRIPTION DVD32 DVD36 DVD42 DVD48 R-7654 R-7654 R-7654 R-7654 FLUE INSULATION 17425 17425 17425 17425 FLUE INSULATION RETAINER R-7566 R-7566 R-7566 R-7566 INLET VENT ADAPTOR R-7573 R-7573 R-7573 R-7573 INLET VENT GASKET 17155 17155 17155 17155 FLUE OUTLET ASSEMBLY... -
Page 46: Parts View
PARTS VIEW MILLIVOLT BURNER ASSEMBLY DIRECT IGNITION BURNER ASSEMBLY 5 PIECE LOG ASSEMBLY 4 PIECE LOG ASSEMBLY 7 PIECE LOG ASSEMBLY 5 PIECE LOG ASSEMBLY Page 46 17333-15-0806... -
Page 47: Optional Variable Speed Blower Installation Instructions
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION Attention: Install blower assembly before connecting gas inlet 5. Insert blower assembly into interior, bottom of fireplace. supply line Position blower assembly behind gas valve, align notch on back of blower assembly with center screw on fireplace back Note: Junction box on right side of fireplace must be pre-wired at and push blower assembly against fireplace back. - Page 48 FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION FBB4 BLOWER ASSEMBLY COMPLETE R7649 FAN CONTROL R4192 SPEED CONTROL KNOB R4186 SPEED CONTROL 110 VOLT AC JUNCTION BOX Page 48 17333-15-0806...
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Page 49: Junction Box Wiring Installation Instructions
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS STANDARD MILLIVOLT VALVE MODELS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. -
Page 50: Accessories
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. Accessory Description Model Number Fan Kit This fan kit was designed to provide forced air flow. -
Page 51: How To Order Repair Parts
SERVICE NOTES HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer. All parts listed in the Parts List have a Part Number. -
Page 52: Service Notes
SERVICE NOTES Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, IL 62220 PH: 618-233-7420 or 800-851-3153 FAX: 618-233-7097 or 800-443-8648 info@empirecomfort.com www.empirecomfort.com Page 52 17333-15-0806...