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YAMADA NDP-5 series Operation Manual

Air-operated diaphragm pumps
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See also: Maintenance Manual
OPERATION MANUAL
OPERATION MANUAL
OPERATION MANUAL
OPERATION MANUAL
YAMADA AIR- - - - OPERATED DIAPHRAGM PUMPS
YAMADA AIR
YAMADA AIR
YAMADA AIR
OPERATED DIAPHRAGM PUMPS
OPERATED DIAPHRAGM PUMPS
OPERATED DIAPHRAGM PUMPS
NDP-5 series
DP-10/12 series
NDP-10/12 series
NDP-15 series
NDP-20 series
NDP-25 series
NDP-40 series
NDP-50 series
NDP-80 series
DP-F series
Doc. No.
NDP002U-18
Issue
1998-6
Revised
2008-12

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Summary of Contents for YAMADA NDP-5 series

  • Page 1 NDP002U-18 Issue 1998-6 Revised 2008-12 OPERATION MANUAL OPERATION MANUAL OPERATION MANUAL OPERATION MANUAL YAMADA AIR- - - - OPERATED DIAPHRAGM PUMPS YAMADA AIR OPERATED DIAPHRAGM PUMPS YAMADA AIR YAMADA AIR OPERATED DIAPHRAGM PUMPS OPERATED DIAPHRAGM PUMPS NDP-5 series DP-10/12 series...
  • Page 2 Referred to in this declaration conforms with the following standard(s) or directive(s) : - European Standard EN 809 / October 1998 : - Directive 98/37/EC YAMADA CORPORATION will keep on file for review for following Technical documentation • operating instructions as required •...

  • Page 3: Introduction Introduction Introduction Introduction

    Introduction Introduction Thank you for purchasing a Yamada Diaphragm Pump. This product is a positive-displacement pump that transfers fluids by movement of diaphragms driven by compressed air through a unique switching mechanism. The casing that comes in contact with the fluid is made of aluminum, stainless steel, forged iron, and polypropylene or fluorine resin, depending on the model you have selected according to the type of fluid to be pumped.

  • Page 4: Warnings And Caution Warnings And Cautions S S S Warnings And Caution Warnings And Caution

    · · · · Warnings and cautions Warnings and cautions Warnings and cautions Warnings and cautions For safe use of this product, be sure to note the following: In this document, warnings and cautions are indicated by symbols. These symbols are for those who will operate this product and for those who will be nearby, for safe operation and for prevention of personal injury and property damage.
  • Page 5 •Always use genuine Yamada parts when replacing component parts of this product. Do NOT attempt to modify the components parts or replace them with other than genuine Yamada parts.
  • Page 6 WARNING WARNING WARNING WARNING •When pumping a hazardous fluid (hot, flammable, strong acid, etc.) with this product, provide protective measures (install a pit, a protection box, sensors, etc.) in consideration of possible leakage of fluid, and post warning signs at necessary places. Copy the warning symbols on p.61, and attach them to the casing and piping, etc.

  • Page 7: Table Of Contents

    1. Names of parts and materials 1. Names of parts and materials 1. Names of parts and materials 1. Names of parts and materials 1.1 NDP-5 series 1.2 DP-10/12 series 1.3 NDP-10/12 series 1.4 NDP-15 series 1.5 NDP-20, 25 series 1.6 NDP-40 series...

  • Page 8: Ndp-5 Series

    Center Disk A5056 SUS316 PVDF ACETAL (SUS304) (SUS304) (SUS304) *Only PTFE diaphragm is setup in NDP-5 series. List of accessories L ist of accessories List of accessories List of accessories ■ ■ ■ ■ •Operation Manual •Maintenance Manual •Air Valve •Accessory Tool...
  • Page 9 1 1 1 1 .2 .2 .2 .2 DP DP- - - - 10 10/12 /12 series series series series A: Air Valve F : Pump Base B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point E: In Manifold J: Ground Connection Point...
  • Page 10 1 1 1 1 ..3 3 3 3 NDP NDP- - - - 10 10/12 /12 series series series series A: Air Valve F : Pump Base B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point...

  • Page 11: Ndp-15 Series

    1 1 1 1 ..4 4 4 4 NDP NDP- - - - 15 series 15 series 15 series 15 series A: Air Valve F : Pump Base B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point...
  • Page 12 1 1 1 1 .5 .5 .5 .5 NDP NDP- - - - 20 25 series 25 series 2 5 series 25 series ､ ､ ､ ､ A: Air Valve F : Pump Base B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber...
  • Page 13 A: Air Valve F : Pump Base B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point E: In Manifold J: Ground Connection Point NDP-20BP □ NDP-25BP □ NDP-25BV □ •Polypropylene type ([ ]: Polyvinylidene fluoride type) Type [BVE] [BVV]...
  • Page 14 1.6 NDP NDP- - - - 40 40 series series series series A: Air Valve F : Pump Base (Stand) B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point E: In Manifold J: Ground Connection Point NDP-40BA NDP-40BS...
  • Page 15 1.7 NDP NDP- - - - 5 5 5 5 0 0 0 0 series series series series A: Air Valve F : Pump Base (Stand) B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point E: In Manifold J: Ground Connection Point...

  • Page 16: Ndp-80 Series

    1 1 1 1 .8 .8 .8 .8 NDP NDP- - - - 80 series 80 series 80 series 80 series A: Air Valve F : Pump Base(Stand) B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point E: In Manifold...

  • Page 17: Dp-F Series

    1 1 1 1 .9 .9 .9 .9 DP DP- - - - F series F series F series F series A: Air Valve F : Pump Base B: Reset Button G: Discharge Port C: Out Manifold H: Intake Port D: Out Chamber I: Lift Point E: In Manifold...

  • Page 18: Assembly 2. Assembly 2. Assembly 2. Assembly 2.1 Installation Of Accessories

    2. Assembly 2. Assembly 2. Assembly 2. Assembly 2.1 Installation of accessories 2.1 Installation of accessories 2.1 Installation of accessories 2.1 Installation of accessories First, open the product package and make sure that all the accessories are in order (see 1. Names of parts and materials L ist of accessories after p.8).

  • Page 19: Method Of Transport

    3. Installation 3. Installation 3. Installation 3. Installation 3.1 Method of transport 3.1 Method of transport 3.1 Method of transport 3.1 Method of transport •When lifting the pump using a chain hoist or crane before transporting it, be sure to lift it by the specified lift point (see “1.
  • Page 20 CAUTION CAUTION CAUTION CAUTION •Even if you do not use the cushions to secure the pump in place, mount it in such a way that vibration generated by pump operation will be absorbed. •If the pump will be submerged during operation, follow the steps below: *Verify the corrosion resistance of each component of the pump, and do NOT expose the pump to any fluid for which it does not have proper corrosion resistance.

  • Page 21: Connecting The Ground Wire

    3.3 Connecting the ground wire 3.3 Connecting the ground wire 3.3 Connecting the ground wire 3.3 Connecting the ground wire a) When installing the pump, be sure to connect the ground wire at the specified position, see relevant fig. 3.3. b) Also connect ground wires to peripheral equipment and piping.
  • Page 22 95ºC. Make sure that the pump is serviced according to the appropriate service instructions, by a qualified repair station. Use only original Yamada parts for servicing. Use of non-original parts will make the EX approval invalid.

  • Page 23: Connection 4. Connection 4. Connection 4. Connection 4.1 Connecting Fluid Piping

    4. Connection 4. Connection 4. Connection 4. Connection 4.1 Connecting fluid piping 4.1 Connecting fluid piping 4.1 Connecting fluid piping 4.1 Connecting fluid piping 1) Connect a flow valve and a drain valve to the fluid discharge port of the pump. 2) Connect a valve for maintenance to the fluid suction intake port of the pump.

  • Page 24: Connecting Air Piping

    4.2 Connecting air piping 4.2 Connecting air piping 4.2 Connecting air piping 4.2 Connecting air piping WARNING WARNING WARNING WARNING •Before starting work, make sure that the air compressor is shut off. 1) Connect an air valve, air filter, regulator and if necessary lubricator (hereinafter called the "peripheral equipment") to hose which connected to compressor.

  • Page 25: Method Of Operation

    5. Operation 5. Operation 5. Operation 5. Operation 5.1 Method of operation 5.1 Method of operation 5.1 Method of operation 5.1 Method of operation CAUTION CAUTION CAUTION CAUTION •Before starting the pump, make sure that all piping is properly connected. •Also, before starting the pump, make sure that all the bolts are securely tightened.

  • Page 26: Shutdown

    5.3 Shutdown 5.3 Shutdown 5.3 Shutdown 5.3 Shutdown •Close the air valve of the pump and shut off the supply air. CAUTION CAUTION CAUTION CAUTION •There is no problem in shutting down the pump with the flow valve closed while air is being supplied;...
  • Page 27 6. Method of cleaning 6. Method of cleaning 6. Method of cleaning 6. Method of cleaning WARNING WARNING WARNING WARNING •Before starting operation, make sure that compressed air is not supplied to the pump. •Before starting operation, make sure that the pump is not pressurized. 1) Remove the hose from the suction side of the pump.

  • Page 28: Pump Does Not Run

    7. Daily check 7. Daily check 7. Daily check 7. Daily check •Before starting pump operation, be sure to conduct the following check every day. If any irregularity is found, do NOT start running the pump until the cause of the irregularity has been found and corrective measures have been taken.

  • Page 29: Liquid Leakage From Exhaust Port (Silencer)

    8.4 Liquid leakage from exhaust port (silencer) 8.4 Liquid leakage from exhaust port (silencer) 8.4 Liquid leakage from exhaust port (silencer) 8.4 Liquid leakage from exhaust port (silencer) Cause Action to be taken Action to be taken Action to be taken Action to be taken The diaphragm is damaged.
  • Page 30 Air Consumption Do not use the flat valve type pump for the liquids with slurry. Slurry Limitation Limitation of viscosity is highly dependent on application. Contact your local Limitation of Viscosity distributor or Yamada for more information. ˚C 0~70 Operating Temp.
  • Page 31 Discharge Volume Maximum 300 L/min (ANR) Air Consumption Slurry Limitation 1mm or less Limitation of viscosity is highly dependent on application. Contact your local Limitation of Viscosity distributor or Yamada for more information. ˚C 0~70 Operating Temp. ˚ Ambient [32~158...
  • Page 32 N DP NDP- - - - 20 series 20 series 20 series 20 series ■ ■ ■ ■ NDP-20 Type □ □ □ 3/4˝ Nominal Diameter (20mm) Suction E.C. Countries BSP3/4 ″ Fluid Port Other Countries Rc3/4 Rc3/4˝ ″ Connection Discharge DIN Flange available Port...
  • Page 33 NDP- - - - 25 (plastic type) series N DP 25 (plastic type) series 25 (plastic type) series 25 (plastic type) series ■ ■ ■ ■ NDP-25 Type □ □ 1˝ Nominal Diameter (25mm) Suction E.C. Countries BSP1 ″ Fluid Port Other Countries Rc1 ″...
  • Page 34 NDP- - - - 50 series N DP 50 series 50 series 50 series ■ ■ ■ ■ NDP-50 Type □ □ □ □ □ 2˝ Nominal Diameter (50mm) Suction Fluid Port Equivalent to JIS flange 10K50A Rc2˝ Equivalent to JIS flange 10K50A Connection Discharge Port...
  • Page 35 DP- - - - F series F series F series F series ■ ■ ■ ■ Type DP-5F DP-10F DP-20F DP-25F DP-38F 1/4˝ 3/8˝ 3/4˝ 1˝ 1˝ Nominal Diameter (6mm) (10mm) (20mm) (25mm) (25mm) Suction Rc3/8˝ Rc3/4˝ Equivalent to Equivalent to Fluid Port Rc1/4˝...

  • Page 36: Appearance And Dimensions

    10.2 Appearance and dimensions 10.2 Appearance and dimensions 10.2 Appearance and dimensions 10.2 Appearance and dimensions 10.2.1 NDP 10.2.1 NDP- - - - 5 series 5 series 10.2.1 NDP 10.2.1 NDP 5 series 5 series NDP- - - - 5FAT N DP 5FAT 5FAT...
  • Page 37 10.2. 10.2.2 2 2 2 DP DP- - - - 10/12 10/12 series series 10.2. 10.2. 10/12 10/12 series series DP- - - - 10 10/12 /12BA ■ ■ □ □ ■ ■ □ □ ½" BSP for DP12 ½" BSP for DP12 DP- - - - 10 10/12 /12BS...
  • Page 38 B B B B DP DP- - - - 10 10/12 /12BA ■ ■ ■ ■ □ □ □ □ ½" BSP for BDP12 ½" BSP for BDP12 B B B B DP DP- - - - 10 10/12 /12BS ■...
  • Page 39 10.2. 10.2.4 4 4 4 NDP NDP- - - - 15 series 15 series 10.2. 10.2. 15 series 15 series NDP- - - - 15BA N DP 15BA 15BA 15BA ■ ■ □ □ ■ ■ □ □ NDP- - - - 15B N DP 15BS S S S ■...
  • Page 40 10.2. 10.2.5 5 5 5 NDP 10.2. 10.2. NDP- - - - 20 series 20 series 20 series 20 series NDP- - - - 20BA N DP 20BA 20BA 20BA ■ ■ □ □ ■ ■ □ □ NDP- - - - 20BS N DP 20BS 20BS...
  • Page 41 B B B B DP DP- - - - 20BA 20BA 20BA 20BA ■ ■ □ □ ■ ■ □ □ 10.2. 10.2. 10.2. 10.2.6 6 6 6 NDP NDP- - - - 25 series 25 series 25 series 25 series NDP- - - - 25BA N DP 25BA...
  • Page 42 NDP- - - - 25BF N DP 25BF 25BF 25BF ■ ■ □ □ ■ ■ □ □ NDP- - - - 25BP N DP 25BP 25BP 25BP ■ ■ ■ ■ □ □ □ □ NDP- - - - 25BV N DP 25BV 25BV...
  • Page 43 10.2. 10.2.7 7 7 7 NDP NDP- - - - 40 series 40 series 10.2. 10.2. 40 series 40 series NDP- - - - 40BA N DP 40BA 40BA 40BA ■ ■ □ □ ■ ■ □ □ NDP- - - - 40BS N DP 40BS 40BS...
  • Page 44 NDP- - - - 40 N DP 40BP ■ ■ ■ ■ □ □ □ □ N DP NDP- - - - 40BV 40BV 40BV 40BV ■ ■ ■ ■ □ □ □ □...
  • Page 45 10.2. 10.2.8 8 8 8 NDP NDP- - - - 50 series 50 series 10.2. 10.2. 50 series 50 series NDP- - - - 50B N DP 50BA A A A ■ ■ □ □ ■ ■ □ □ NDP- - - - 50BS N DP 50BS 50BS...
  • Page 46 NDP- - - - 50BF N DP 50BF 50BF 50BF ■ ■ □ □ ■ ■ □ □ NDP- - - - 50BP N DP 50BP 50BP 50BP ■ ■ ■ ■ □ □ □ □ NDP- - - - 50BV N DP 50BV 50BV...
  • Page 47 10.2. 10.2.9 9 9 9 NDP NDP- - - - 80 series 80 series 10.2. 10.2. 80 series 80 series NDP- - - - 8 8 8 8 0B N DP 0BA A A A ■ ■ □ □ ■ ■...
  • Page 48 NDP- - - - 80BF N DP 80BF 80BF 80BF ■ ■ □ □ ■ ■ □ □ N DP NDP- - - - 80BP 80BP 80BP 80BP ■ ■ □ □ ■ ■ □ □...
  • Page 49 10.2. 10.2.10 10 DP DP- - - - F series F series 10.2. 10.2. F series F series DP- - - - 5F ■ ■ ■ ■ DP- - - - 10F(PT:FEMALE) 10F(PT:FEMALE) 10F(PT:FEMALE) 10F(PT:FEMALE) ■ ■ ■ ■ DP- - - - 10F(JIS 10K 10A) 10F(JIS 10K 10A) 10F(JIS 10K 10A) 10F(JIS 10K 10A)
  • Page 50 DP- - - - 20F(PT:FEMALE) 20F(PT:FEMALE) 20F(PT:FEMALE) 20F(PT:FEMALE) ■ ■ ■ ■ DP- - - - 20F(JIS 10K 20A) 20F(JIS 10K 20A) 20F(JIS 10K 20A) 20F(JIS 10K 20A) ■ ■ ■ ■ DP- - - - 25F ■ ■ ■ ■...
  • Page 51 DP- - - - 38F ■ ■ ■ ■ CAUTION CAUTION CAUTION CAUTION D ue to improvement or modification of products, dimensions are should be changed without prior notice. ･ Please contact your dealer or our regional office for detailed information.

  • Page 52: Performance Curve

    10..3 3 3 3 Performance curve Performance curve Performance curve Performance curve Note: Note: Synthetic pumps can be used at 7Bar depending on Note: Note: temperature. The curve right show you this temperature range for PP, PVDF and Acetal pumps. All other synthetic types may be used until a max of 5Bar.
  • Page 53 10..3 3 3 3 ..3 3 3 3 N N N N DP DP- - - - 10/12 10/12 series series 10/12 10/12 series series 10..3 3 3 3 ..4 4 4 4 NDP NDP- - - - 1 1 1 1 5 series 5 series 5 series...
  • Page 54 10..3 3 3 3 ..6 6 6 6 NDP NDP- - - - 25 25 series series series series 10..3 3 3 3 ..7 7 7 7 NDP NDP- - - - 40 40 series series...
  • Page 55 10..3 3 3 3 ..8 8 8 8 NDP NDP- - - - 50 50 series series series series 10..3 3 3 3 ..9 9 9 9 NDP NDP- - - - 80 80 series series...
  • Page 56 10..3 3 3 3 ..10 10 DP DP- - - - F F F F series series series series...
  • Page 57 Note: Note: Note: Note: Method of measurement of operating noise With a specified noise meter, the operating noise is measured at measurement points A, B and C, and the maximum value is to be used. Note: Note: Note: Note: Method of measurement of performance curve Measuring instruments and procedure C onditions ･...
  • Page 58 11. Trouble Trouble Trouble- - - - Reporting FAX Sheet Trouble Reporting FAX Sheet Reporting FAX Sheet Reporting FAX Sheet Y our information will be most helpful in our efforts to improve our servicing as well as checking into causes ･...
  • Page 59 12. Warning symbols 12. Warning symbols 12. Warning symbols 12. Warning symbols BEWARE: HIGH TEMPERATURE ELECTRIC SHOCK POISON FLAMMABLE CORROSION EXPLOSION General warnings, cautions and FIRE STRICTLY PROHIBITED danger notifications...
  • Page 60 INTERNATIONAL DEPARTMENT 1-3, 1-CHOME, MINAMI MAGOME, OHTA-KU, TOKYO, 143-8504, JAPAN PHONE: 81-(0)3-3777-0241 FAX: 81-(0)3-3777-0584 E-MAIL: intl@yamadacorp.co.jp YAMADA YAMADA YAMADA YAMADA EUROPE EUROPE EUROPE B.V . EUROPE B.V . B.V . B.V . AQUAMARIJNSTRAAT 50, 7554 NS HENGELO, THE NETHERLANDS- PHONE: 31-(0)-74-242-2032...

This manual is also suitable for:

Dp-10/12 seriesNdp-25 seriesNdp-40 seriesNdp-50 seriesNdp-10/12 seriesNdp-80 series ... Show all

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