DOMUSA EVOLUTION EV FDX Installation And Operating Instructions Manual

DOMUSA EVOLUTION EV FDX Installation And Operating Instructions Manual

Heating boiler
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INSTALLATION AND OPERATING INSTRUCTIONS

EVOLUTION EV FDX
CGM-04/392
ER-0170/1996

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Summary of Contents for DOMUSA EVOLUTION EV FDX

  • Page 1: Installation And Operating Instructions

    INSTALLATION AND OPERATING INSTRUCTIONS EVOLUTION EV FDX CGM-04/392 ER-0170/1996...
  • Page 3 We thank you for having chosen a DOMUSA heating boiler. Within the product range of DOMUSA, you have chosen the Evolution EV FDX model. This boiler is capable of providing you with the temperature comfort suitable for your home, as well as balanced and economical Domestic Hot Water (DHW).
  • Page 4: Table Of Contents

    INDEX Page 1 DESCRIPTION OF COMPONENTS ........................2 2 CONTROL ELEMENTS............................3 3 INSTALLATION INSTRUCTIONS ........................4 3.1 L ................................4 OCATION 3.2 H .............................4 YDRAULIC INSTALLATION 3.3 E .............................4 LECTRICAL CONNECTION 3.4 O ..............................4 IL INSTALLATION 3.5 C ........................4 OMBUSTION PRODUCTS EXHAUSTION 4 COMBUSTION PRODUCTS EXHAUSTION .......................7 4.1 C 80 ( ) ........7...
  • Page 5 Evolution FDX 22.16 O ...........................28 IL EASY CONNECTION 23 ALARM CODES..............................30 24 FAILURES ................................31...
  • Page 7: Description Of Components

    Evolution FDX 1 DESCRIPTION OF COMPONENTS 1. Cast iron corp. 10. DHW temperature sensor. 2. Condensator, INOX AISI 316. 11. Heating expansion vessel. 3. Safety valve. 12. DHW expansion vessel. 4. Automatic air vent. 13. Filling valve. 5. DHW tank, INOX AISI 316. 14.
  • Page 8: Control Elements

    2 CONTROL ELEMENTS 19. ON/OFF neon light: 24. Boiler temperature selector: When it is light on, it indicates that the boiler We will be able to select, in any moment, the is switch on. set point of boiler temperature. It is a removable turning button.
  • Page 9: Installation Instructions

    Evolution FDX 3 INSTALLATION INSTRUCTIONS The boiler has to be installed by personnel authorized by the Department of Industry in accordance with the regulations and normative in force on this matter. Notwithstanding, it will be necessary to comply with the following recommendations when installing the boiler: 3.1 Location The boiler is to be installed into a sufficiently ventilated site.
  • Page 10 (**) If the pipe constructive materials were sensitive to the action from the flue gases, this distance should be longer than 500 mm. ATTENTION: All the fittings used in the combustion products exhaustion and air intake are to be those supplied by Domusa firm.
  • Page 11 Evolution FDX...
  • Page 12: Combustion Products Exhaustion

    4 COMBUSTION PRODUCTS EXHAUSTION 4.1 Combustion products exhaustion and air intake dual-duct device ø80 (typr C In this type, the combustion products exhaustion and air intake are carried out with separated pipes of Ø80 mm., by means of the dual-duct outlet Kit of Ø80 code CGAS000186. It is the default type of exhaustion for boilers Evolution.
  • Page 13: Double Conduit To Coaxial Exhaustion Transformation

    Evolution FDX 4.2 Double conduit to coaxial exhaustion transformation The boiler Evolution is given prepared for the exhaustion of the products of combustion and air intake by means of the system of double conduit of Ø80. When you want to carry out the exhaustion of combustion gases by means of coaxial tube of Ø80/125, you will use for it a Kit adaptor for coaxial tube Ø80/125 (given under order) Code CGAS000213 Kit adaptor for coaxial tube ∅...
  • Page 14 4.3 Combustion products exhaustion and air intake horizontally-arranged coaxial device ø80-125 (type C The combustion products exhaustion and air intake can be carried out through concentric pipes of Ø80 mm. for the combustion products exhaustion and Ø125 mm. for the air intake by means of the horizontally-arranged outlet Kit 1m Ø80-125 code CGAS000189.
  • Page 15 Evolution FDX L ≤ 6/5 mts. 4.4 Combustion products exhaustion and air intake vertically-arranged coaxial device ø80-125 (type C The combustion products exhaustion and air intake can be carried out through concentric pipes of Ø80 mm. for the combustion products exhaustion and Ø125 mm. for the air intake, by means of the vertically-arranged outlet Kit Ø80-125 code CGAS000231.
  • Page 16: Installation Water-Filling

    L ≤ 7/6 mts. 5 INSTALLATION WATER-FILLING In order to fill the installation, open the filling valve (13) up to the digital display (left side) indicates a pressure between 1 and 1.5 bar. Filling is to be carried out slowly and with the automatic air vents (4) plug loose, so that the installation air will be released.
  • Page 17: Temperatures Selection

    Evolution FDX Pressing the button of SET successively will select the different options to visualize. Once selected desired option, lapsed ten seconds, it will return to the stand by condition. In the following table the different options of visualization of the display are described: 1 .5 63 Stand by condition.
  • Page 18: Dhw Set Point Temperature Selection

    7.2 DHW set point temperature selection The selection of the wanted DHW temperature realizes by means of the removable turning button indicated in the picture. To extract the button, press slightly on it, to hide it again, push the button until it is locked. To select the wanted temperature, turn the removable button, in that moment will appear in the screen and the selected set point temperature will be "AC"...
  • Page 19: Summer Mode

    Evolution FDX 8.2 Summer mode The boiler will supply, at this position, only domestic hot water service. To select this mode, press the services selection button until the inferior neon lights on (23). The burner will be put on up to the boiler reaches 53 ºC. If a hot water tap is opened, it will enter to work the instantaneus DHW production system, providing a constant service of Domestic Hot Water to the DHW set point temperature selected.
  • Page 20: Aditional Functions

    9 ADITIONAL FUNCTIONS The boiler Evolution EV FDX is equipped with an electronic control able to regulate the automatic operation of the boiler in an efficient way and it also includes the following aditional control features: 9.1 Pumps anti-block function This feature prevents the blocking of the circulation pumps of the boiler, due to prolonged periods that the pumps don't work.
  • Page 21: Remote Control E20 (Optional)

    Evolution FDX 10 REMOTE CONTROL E20 (OPTIONAL) Together with the boiler Evolution, optionally, it can be supplied a remote control (E20), by means of which it will be possible to command the complete operation of the boiler from any site of the house, where it is mountted.
  • Page 22: Burner Locking

    11.2 Burner locking When this locking happens, in the digital display (21) will AL AQ visualize blinking the code "AQ" (Alarm of Burner) and the alarm warning neon light. It will stop the burner. ºC It takes place for any abnormality that could exist in the burner (4) or in the installation of fuel. To unlock, press the luminous button that lights in the burner.
  • Page 23: Boiler Delivery

    16 BOILER MAINTENANCE In order to maintain the boiler under correct operating conditions, a checking operation is to be made by DOMUSA’s authorised personnel on a yearly basis. 16.1 Boiler cleaning To maintain the boiler under correct operating conditions, it is recommended to carry out one annual clean-up of the combustion chamber, flue gases pipes and condensator.
  • Page 24: Prevents Of Freezes

    - Once concluded these operations of clean-up mount again the smoke turbulators, the cover of the condensator and the external top cover of the boiler. Cleaning brush Closing "clip" slots 16.2 Prevents of freezes The boiler Evolution has a feature that garnishes of possible deteriorations of the installation because freezing, whenever it makes sure the correct electric energy supply.
  • Page 25: Dimensions

    Evolution FDX NYL 43-15 NYL 53-15 H(m) H(m) 18 DIMENSIONS 1400 1645 ø80 ø80 IC: Heating outlet. IC': Optional heating outlet. RC: Heating return. EAS: DHW inlet. IC/IC' DIM. DIM. MODEL IAS: DHW outlet. 3/4"M 3/4"M VS: Safety valve. EV 30 FDX SC: Condensate drainage, 3/4"...
  • Page 26 TR: DHW recirculating connection, 1/2" H.
  • Page 27: Technical Data

    Evolution FDX 19 TECHNICAL DATA EVOLUTION EV 30 FDX EV 40 FDX N. of cast iron elements condensation Boiler type heating + DHW tank Heating input 29,3 40,5 Heating output 28,7 39,7 DHW tank capacity Lts. DHW production in 10 min. ∆t=30ºC Lts.
  • Page 28: Electrical Connection Diagram

    20 ELECTRICAL CONNECTION DIAGRAM To carry out the connection of the diverse options and components of this model, it incorporates a series of removable terminal strips of connection located on the back side of the main board. For their correct connection, follow the instructions of the following pictures carefully: 220 V BC: Heating pump.
  • Page 29: Electrical Diagram

    Evolution FDX 21 ELECTRICAL DIAGRAM Rose Bridge Power supply PCB Fuse Control PCB TS: Security thermostat. PS: DHW pontenciometre. FL: DHW flow switch. J7: PCB's connector. R: Phone relay. J8: Climatic regulation connector. SP: Pressure sensor. S1: Boiler model selection switches. PC: Heating potenciometre.
  • Page 31: Burner

    Evolution FDX 22 BURNER 22.1 Mounting Fix the burner support to the boiler. Fix the burner to the support. This allows a correct inclination of the flame tube towards the combustion chamber. Mount the oil aspiration and return tubes, including the oil-filter in the aspiration. 22.2 Oil installation "Domestic"...
  • Page 32: Dimensions

    22.6 Dimensions DIMENSION LENGHT (mm) 292 265 140 152 215 75 98 290 ø80 205 100 100 ø90 F: Domestic D-3. F': Domestic D-4.
  • Page 33: Primary Combustion Air Adjustment

    Evolution FDX 22.7 Primary combustion air adjustment To adjust the primary combustion air, turn the screw as shown on the drawing by means of a 6 mm. Allen wrench. To increase the airflow, turn it to the right and to decrease it, turn it to the left.
  • Page 34: Oil Pressure Adjustment

    4 mm 2/3 mm 22.10 Oil pressure adjustment To adjust the pressure of the oil pump, turn the screw (1) to the right in order to increase it and to the left in order to decrease it. MOD. AS47C 1 - Pressure adjustment. 2 - Vacuometer nipple.
  • Page 35: Oil Installation Diagrams

    Evolution FDX 22.11 Oil installation diagrams These diagrams and charts belong to oil line installations without reductions and with a perfect hydraulic sealed. It is highly recommended to use copper pipes. Depression of maximum 0,4 bar (30 cmHg) must not be exceeded. In aspiration installation In aspiration installation Pipes length...
  • Page 36: Working Diagram

    22.13 Working diagram OVERPRESSURE / FLOW Kg/h Kcal/h 20400 30600 40800 51000 10200 11.8 23.72 35.58 47.44 59.3 22.14 Oil flow versus nozzle and pump pressure 9 Atm. 10 Atm. 11 Atm. 12 Atm. 13 Atm. 14 Atm. 15 Atm. Kg/h Kg/h Kg/h...
  • Page 37: O Il Easy Connection

    Evolution FDX Negro Negro TR MB ∼ Azul Azul Precalentador Precalentador WITH CONNECTOR SATRONIC TF 830.3 LANDIS & GYR LOA 24 N e g ro M B ' Negro ∼ Azul Az u l B 4 S 3 T 2 T 1 L B ' B4: Hour counter terminal.
  • Page 38 - Press the connector o-ring in the direction of the arrow shown below, and simultaneously pull the red tube. RED PIPE PRESS O-RING OIL EASY CONNECT RACOR...
  • Page 39: Alarm Codes

    Evolution FDX 23 ALARM CODES The boiler Evolution EV FDX is equipped by an electronic circuit able to sense, by means of a continuing autotest, the operation lockouts and alarms of the boiler. When the electronic control senses an operation error, indicates it showing an alarm code in the screen of the display. In the...
  • Page 40: Failures

    24 FAILURES This section provides an index of the most common failures in both the burner and boiler. Burner failures: It has already explained that the burner is equipped with a locking system indicated by a light, and it could unintentionally occur that it becomes locked making the push button be put on. In this case, unlock it by pressing the push button.
  • Page 41 Evolution FDX NOTES: ................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 42 ............................... NOTES: ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 43 Evolution FDX .............................................................. NOTES: ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 44 .............................................................................................
  • Page 45 POSTAL ADRESS FACTORY AND OFFICE Apartado 95 Bº San Esteban s/n 20730 AZPEITIA 20737 RÉGIL (Guipúzcoa) Telfs: (+34) 943 813 899 Fax: (+34) 943 815 666 www.domusa.es CDOC000086 ING 05/05...

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