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Nordson CBC 5100 Manual

Nordson CBC 5100 Manual

Nordson color barcode scanner cbc 5100
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Color Barcode Scanner CBC 5100
Manual P/N 7135357D
- English -
Issued 12/10
NORDSON BENELUX • MAASTRICHT • THE NETHERLANDS
www.nordson.com

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  • Page 1 Color Barcode Scanner CBC 5100 Manual P/N 7135357D - English - Issued 12/10 NORDSON BENELUX • MAASTRICHT • THE NETHERLANDS www.nordson.com...
  • Page 2 P/N = Order number for Nordson products Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation.

  • Page 3: Table Of Contents

    ........2‐7 Bracket with Sensor CBC 5100 ......
  • Page 4 ......... 3‐4 Attaching Blower to Sensor CBC 5100 ..... .
  • Page 5 7‐1 Control unit CBC 5100 ........
  • Page 6 Table of Contents E 2010 Nordson Corporation P/N 7135357D CBC 5100 12/10...

  • Page 7: Nordson International

    46‐40‐932 882 Switzerland 41‐61‐411 3838 41‐61‐411 3818 Hot Melt 44‐1844‐26 4500 44‐1844‐21 5358 United Kingdom Industrial 44‐161‐498 1500 44‐161‐498 1501 Coating Systems Distributors in Eastern & Southern Europe DED, Germany 49‐211‐92050 49‐211‐254 658 E 2011 Nordson Corporation NI_EN_O‐0211‐MX All rights reserved...

  • Page 8: Outside Europe / Hors D'europe / Fuera De Europa

    O‐2 Introduction Outside Europe / Hors d'Europe / Fuera de Europa For your nearest Nordson office outside Europe, contact the Nordson offices below for detailed information. Pour toutes informations sur représentations de Nordson dans votre pays, veuillez contacter l'un de bureaux ci‐dessous.

  • Page 9: Safety

    CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in minor or moderate personal injury. CAUTION: (Used without the safety alert symbol) Indicates a potentially hazardous situation that, if not avoided, can result in damage to equipment or property. A1EN-01-[XX-SAFE]-10 E 2010 Nordson Corporation...

  • Page 10: Responsibilities Of The Equipment Owner

    Receive safety training appropriate to their job function as directed by governing regulations and best industry practices Are familiar with the equipment owner's safety and accident prevention policies and procedures Receive, equipment‐ and task‐specific training from another qualified individual A1EN-01-[XX-SAFE]-10 E 2010 Nordson Corporation...
  • Page 11 1‐3 Safety NOTE: Nordson can provide equipment‐specific installation, operation, and maintenance training. Contact your Nordson representative for information Possess industry‐ and trade‐specific skills and a level of experience appropriate to their job function Are physically capable of performing their job function and are not...

  • Page 12: Applicable Industry Safety Practices

    Familiarize yourself with the location and meaning of the safety warning labels and tags affixed to the equipment. Refer to Safety Labels and Tags (if available) at the end of this section. If you are unsure of how to use the equipment, contact your Nordson representative for assistance. A1EN-01-[XX-SAFE]-10...

  • Page 13: Installation Practices

    Refer to the Material Safety Data Sheet (MSDS) for the material. If the required installation configuration does not match the installation instructions, contact your Nordson representative for assistance. Position the equipment for safe operation. Observe the requirements for clearance between the equipment and other objects.
  • Page 14 1‐6 Safety NOTE: MSDSs for cleaning compounds that are sold by Nordson are available at www.nordson.com or by calling your Nordson representative. Confirm the correct operation of all safety devices before placing the equipment back into operation. Dispose of waste cleaning compounds and residual process materials according to governing regulations.

  • Page 15: Equipment Safety Information

    NOTE: Government regulations and industry standards dictate specific requirements for the isolation of hazardous energy sources. Refer to the appropriate regulation or standard. A1EN-01-[XX-SAFE]-10 E 2010 Nordson Corporation...

  • Page 16: Disabling The Guns

    2. Disconnect the input signal wiring to the gun solenoid valve(s). 3. Reduce the air pressure to the gun solenoid valve(s) to zero; then relieve the residual air pressure between the regulator and the gun. A1EN-01-[XX-SAFE]-10 E 2010 Nordson Corporation...

  • Page 17: General Safety Warnings And Cautions

    General Safety Warnings and Cautions Table 1‐1 contains the general safety warnings and cautions that apply to Nordson hot melt and cold adhesive equipment. Review the table and carefully read all of the warnings or cautions that apply to the type of equipment described in this manual.
  • Page 18 WARNING: Risk of fire or explosion! Nordson adhesive equipment is not rated for use in explosive environments and should not be used with solvent‐based adhesives that can create an explosive atmosphere HM, CA, PC when processed.
  • Page 19 CAUTION: Nordson hot melt equipment is factory tested with Nordson Type R fluid that contains polyester adipate plasticizer. Certain hot melt materials can react with Type R fluid and form a solid gum that can clog the equipment.

  • Page 20: Other Safety Precautions

    3. Do NOT attempt to remove the solidified hot melt from your skin. 4. In case of severe burns, treat for shock. 5. Seek expert medical attention immediately. Give the MSDS for the hot melt to the medical personnel providing treatment. A1EN-01-[XX-SAFE]-10 E 2010 Nordson Corporation...

  • Page 21: Description

    Section 2 Description Intended Use Color barcode scanners in the series CBC 5100 - hereafter also referred to as Barcode scanner - can be used for the following applications: Identification of the cardboard blank used Monitoring of fitting accuracy between printing and blank Checking printing to verify that the colors used are all present Any other use is considered to be unintended.

  • Page 22: Safety Instructions

    The general safety instructions are enclosed as an annex to the documentation folder or they are a section of this manual. The specific safety instructions are part of this manual. Residual Risks Nordson knows of no residual risks. E 2010 Nordson Corporation P/N 7135024D CBC 5100...

  • Page 23: General Information

    There should be as little slack as possible between the guide and the cardboard blank. The bracket for CBC 5100 sensor has a pre-folding feature to ensure optimum detection of the barcode and other markings from the side.

  • Page 24: Introduction

    Description Introduction The color barcode scanner CBC 5100 is comprised of the bracket, the sensor and the control unit. The bracket also pre-folds the printed flaps of a blank. The barcode that precisely identifies the blank can be found on this flap.

  • Page 25: Description Of Functions

    Controlled Blower The area in front of the CBC 5100 sensor must be cleaned from time to time with a blower. The frequency is a factor of dust accumulation. The solenoid valve for the blower is controlled by the control system LogiCommt.
  • Page 26 18 Adhesive pressure regulator LA 380 5 Trigger Signal 12 Adhesive pattern 19 Adhesive container 6 Control Unit CBC 5100 13 Conveyor belt 20 Adhesive pump LA 300 7 Encoder 14 Substrate 1 (is detected) NOTE: Instead of the container pump with adhesive pressure regulator shown here, a diaphragm pump, pressure container or similar could also be connected.

  • Page 27: Control Unit Cbc 5100

    2‐7 Description Control unit CBC 5100 The control unit processes the signals from the CBC 5100 sensor and determines whether the detected barcodes and the measured markings are within the prescribed tolerances. 4 5 6 Encoder input Read1 Read2 Read3...

  • Page 28: Bracket With Sensor Cbc 5100

    Description Bracket with sensor CBC 5100 The bracket holds the CBC 5100 sensor. It folds the blank over and guides it precisely, allowing the sensor to achieve optimal results. It offers minuscule settings for guiding the blank, pre-folding and positioning the sensor.

  • Page 29: Sensor Cbc 5100

    2‐9 Description Sensor CBC 5100 The optical sensor detects the bar code and markings. It transmits its signals to the CBC 5100 control unit. O705 Fig. 2‐6 Sensor CBC 5100 1 Focusing device 3 Receptacle for Smart Sensor 4 Focus button...
  • Page 30 2‐10 Description E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 31: Installation

    Keep packaging material for any later use, or dispose of properly according to local regulations. Mounting Attach the CBC 5100 control unit to the proper position on the production machine. Protect the unit from humidity, excessive dust accumulation and vibrations.

  • Page 32: Securing Bracket

    NOTE: Position the bracket such that it is aligned with the center line of the production machine, the conveyor belt (5). Precise fixation is essential to proper blank guiding, which in turn is required for satisfactory, reproducible measurement results. E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 33: Aligning Bracket

    NOTE: Position the bracket as far as possible in the direction of the production machine folding line. Align the bracket such that the flap on the blank (3) is pre-folded approx. 90 degrees. CBC 5100 P/N 7135024D E 2010 Nordson Corporation Edition 12/10...

  • Page 34: Affixing Reflector

    2. Affix the reflector (3). NOTE: Adhere the reflector such that it is as smooth as possible and without creases/bulges. Attaching Blower to Sensor CBC 5100 O728 Fig. 3‐4 Attaching Blower to Sensor CBC 5100...

  • Page 35: Attaching Sensor Cbc 5100

    Attaching Sensor CBC 5100 1 Sensor CBC 5100 2 Retaining plate 3 Fixing screw 1. Screw the CBC 5100 sensor (1) to the retaining plate (2) using the two fixing screws (3). CBC 5100 P/N 7135024D E 2010 Nordson Corporation...

  • Page 36: Connecting Blower

    3. Set the air pressure to 5 to 6 bar on the air pressure regulator. Select the air pressure as required by the dust accumulation. 4. Electrically connect the solenoid valve to outlet B2 of the LogiCommt control system. E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 37: Aligning Sensor Cbc 5100

    Also, the angle between the bracket and the sensor must be 90 degrees. 7 mm O718 Fig. 3‐7 Aligning sensor CBC 5100 (part 1) 1 Locking screw 3 Focusing device 4 Blank 2 Adjusting screw 1. Move the blank (4) until it is under the sensor; feed it either by hand or using the production machine.

  • Page 38: Electrical Connections

    1 Encoder input 4 Interface Output 6 Output for Trigger Signal 2 Unit port with mains switch 5 Smart Sensor interface 7 Port Sensor CBC 5100 (communication with 3 Interface Input LogiCommt) Encoder Specific measurement of the barcodes and markings is a factor of the production machine speed.

  • Page 39: Trigger Signal

    NOTE: Trigger signal inputs on the Inspection I/O panel are preferable. Sensor CBC 5100 Connect the CBC 5100 sensor to the receptacle (7). Smart Sensor Interface Connect the Smart Sensor interface (5) of the CBC control unit to the Smart Sensor input on the control system LogiCommt.
  • Page 40 3‐10 Installation E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 41: Operation

    150 m/min, a blank is passed by the sensor (Refer to Beginning Inspection). The inspection parameters for the CBC 5100 system are set on the control panel of the LogiCommt control system. For basic instructions on operating the LogiCommt system, refer to the manual Control System LogiCommt.

  • Page 42: Inspection Parameters

    4‐2 Operation Inspection Parameters The following parameters can be activated or entered in the menu CBC 5100 Inspection Parameters - Inspect 1B6 (Fig. 4‐2): Inspection parameter Meaning Detection Window Used to determine the location and size of the area to be detected...
  • Page 43 4‐3 Operation Menu CBC5100 Inspection Parameters - Inspect 1B6 Fig. 4‐2 CBC 5100 P/N 7135024 D 2010 Nordson Corporation Edition 12/10...

  • Page 44: Advanced Inspection Parameters

    4‐4 Operation Advanced Inspection Parameters The following parameters can be activated or entered in the menu CBC 5100 Advanced Inspection Parameters - Inspect 1B6 (Fig. 4‐3): Inspection parameter Meaning Bar / Gap Auto Tolerance Manual tolerances for checking the width between lines (bar) and the distance between lines (gap) can be set in this area.

  • Page 45: Setting Encoder

    Operation Menu CBC 5100 Advanced Inspection Parameters - Fig. 4‐3 Inspect 1B6 Setting Encoder The following parameters can be activated or entered in the menu CBC 5100 IProperties - Inspect 1B6 (Fig. 4‐4): Parameters Meaning CBC5100 Linespeed Displays the line speed NOTE: The displayed line speed is intended only for troubleshooting purposes.

  • Page 46: Setting Machine Stop

    NOTE: To improve the signal quality again, clean the lens and reflector with clean, dry air or a soft cloth. The following parameters can be activated or entered in the menu CBC 5100 Properties - Inspect 1B6 (Fig. 4‐4) for this purpose:...

  • Page 47: Adjusting Blower Control Settings

    Used to enter the duration of blower activation in millimeters. NOTE: The recommended value is 100 mm or greater. The value should not exceed the product length. Menu Batch Settings Fig. 4‐5 CBC 5100 P/N 7135024 D 2010 Nordson Corporation Edition 12/10...

  • Page 48: Color Sensitivity And Bar Masking

    Setting Color Sensitivity To allow bars with low-contrast colors to be reliably detected, the sensitivity of the CBC 5100 sensor can be adjusted. Refer to Fig. 4‐3, Color Sensitivity. Setting Bar Masking Bar masking is needed to mask a bar that is difficult to detect. If the bar is not the first or last bar, this ensures that a learned, unequivocal barcode is also detected reliably.

  • Page 49: Calibrating Sensor Cbc 5100

    The CBC 5100 sensor is aligned properly. b. The reflector is affixed. c. There are no products in front of the CBC 5100 sensor. d. The production speed is set to 0. e. The lens and the reflector are clean.

  • Page 50: Determining Reference Barcode

    CBC5100 Menu - Inspect 1B6 Fig. 4‐7 1. Touch the button Learn Code in the CBC5100 Menu - Inspect 1B6 (Fig. 4‐7). NOTE: In learning mode the maximum speed may not exceed 150 m/min. P/N 7135024 D CBC 5100 2010 Nordson Corporation Edition 12/10...

  • Page 51: Typical Detection Results

    Barcode without additional marking Fig. 4‐9 Barcode with marking after Fig. 4‐10 Barcode with marking before Fig. 4‐11 Barcode not yet learned Fig. 4‐12 Barcode was learned, but no blank has been detected CBC 5100 P/N 7135024 D 2010 Nordson Corporation Edition 12/10...
  • Page 52 Fig. 4‐13 Detected barcode not okay (mismatch) Fig. 4‐14 LC distance not okay Fig. 4‐15 CC distance not okay NOTE: The actual results may differ from the examples. P/N 7135024 D CBC 5100 2010 Nordson Corporation Edition 12/10...

  • Page 53: Performance Check

    The barcode shown in the example must cause the ejection of the respective carton. Black Barcode Blue Example Magenta Yellow Fig. 4‐17 Background Tolerance activated CBC 5100 P/N 7135024 D 2010 Nordson Corporation Edition 12/10...
  • Page 54 4‐14 Operation P/N 7135024 D CBC 5100 2010 Nordson Corporation Edition 12/10...

  • Page 55: Maintenance / Troubleshooting

    Barcode image missing in No trigger signal Check trigger signal Installation LogiCommt and LED T not flashing LED T remains illuminated Dust on lens and/or Clean lens and reflector reflector CBC 5100 P/N 7135024 D E 2010 Nordson Corporation Edition 12/10...
  • Page 56 5‐2 Maintenance / Troubleshooting Troubleshooting (contd.) Fig. 5‐1 CBC 5100 sensor not connected Description Possible cause Corrective action Refer to Sensor / controller not connected? Sensor / controller not Connect sensor Installation connected? Connect the Smart Installation Sensor interface of the...
  • Page 57 Not all bars are detected reliably Sensor sensitivity too Increase sensor Operation sensitivity A bar is not detected correctly Bar is low-contrast color Increase sensor Operation sensitivity or mask bar CBC 5100 P/N 7135024 D E 2010 Nordson Corporation Edition 12/10...
  • Page 58 Sensor setting Check sensor setting Installation inadequate with focusing device Sensor height alignment Check sensor height Installation set incorrectly alignment and correct if necessary E 2010 Nordson Corporation P/N 7135024 D CBC 5100 Edition 12/10...
  • Page 59 Sensor setting Check sensor setting Installation inadequate with focusing device Sensor height alignment Check sensor height Installation set incorrectly alignment and correct if necessary CBC 5100 P/N 7135024 D E 2010 Nordson Corporation Edition 12/10...
  • Page 60 Sensor setting Check sensor setting Installation inadequate with focusing device Sensor height alignment Check sensor height Installation set incorrectly alignment and correct if necessary E 2010 Nordson Corporation P/N 7135024 D CBC 5100 Edition 12/10...

  • Page 61: Leds

    5‐7 Maintenance / Troubleshooting LEDs There are several LEDs on the CBC 5100 control unit that indicate status or errors. Description Illustration Read 1 Read 2 Read 3 Undefined state - no result Detected barcode okay (match) 5‐1 Detected barcode not okay (mismatch) 5‐2...
  • Page 62 5‐8 Maintenance / Troubleshooting Error Display (contd.) Fig. 5‐4 LC distance not okay Fig. 5‐5 CC distance not okay Fig. 5‐6 CBC 5100 sensor not connected E 2010 Nordson Corporation P/N 7135024 D CBC 5100 Edition 12/10...

  • Page 63: Parts

    Identifies the parts shown, available from Nordson. — Part Nordson spare part number for each available part shown in the illustration. A series of hyphens (- - - -) in the Parts column means that the part cannot be ordered separately.

  • Page 64: Cbc 5100 And Accessories

    6‐2 Parts CBC 5100 and Accessories Part Description Remarks 7303367 CBC5100 retrofit system 7302119 CBC5100 Controller 7302120 CBC5100 Sensor head Recommanded spare part 377219 Photocell ext. Cable 1059564 CABLASSY, 15POS, HI-DENSITY, DSUB, 15FT, SHLD 7302115 Cable, Sensor, CBC5100 Recommanded spare part...

  • Page 65: Technical Data

    0 ‐ 40 ° C (32 ‐ 120 ° F) Operating temperature range ‐7 ‐ 60 ° C (20 ‐ 140 ° F) Storage temperature Control unit CBC 5100 Line voltage/frequency 65 ‐ 264 V , 3,15 A, 50 ‐ 60 Hz...

  • Page 66: Encoder Input

    Encoder B+ O656 Encoder B- Ground Not used Ground External encoder selection Not used Ground Output for Trigger Signal Function Not used Trigger Signal Not used Ground O657 Not used E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 67: Output Interface (Male)

    ‐ ‐ ‐ ‐ No signal ‐ ‐ ‐ ‐ ‐ No signal Ground ‐ ‐ Ground ‐ Ground Encoder chan. B Encoder chan. A Ground ‐ ‐ ‐ ‐ CBC 5100 P/N 7135024D E 2010 Nordson Corporation Edition 12/10...

  • Page 68: Output Interface (Female)

    No signal ‐ ‐ ‐ ‐ ‐ No signal ‐ ‐ ‐ ‐ ‐ Ground ‐‐ ‐ Ground ‐ Ground Encoder chan. B Encoder chan. A Ground ‐ ‐ ‐ ‐ E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 69: Smart Sensor Interface

    Activate acceleration Control unit output, LOG_TXD Control unit input, LOG_RXD Ground O723 Enable Not connected Read 1 Not connected Not connected Not connected Read 3 Mode Ground Read 2 Ground CBC 5100 P/N 7135024D E 2010 Nordson Corporation Edition 12/10...

  • Page 70: Sensor Cbc 5100

    7‐6 Technical Data Sensor CBC 5100 IP degree of protection IP 40 Dimensions 50 mm 50 mm 120 mm Weight 0.305 kg Bracket Dimensions: Bobst Mistral / Expert Falz Adapter 261 mm 25 mm (10.28 in.) (0.98 in.) 280 mm (11.02 in.)

  • Page 71: Bracket Dimensions: Jagenberg Diana Block

    (20.24 in) 22 mm (0.87 in) 181.50 mm (7.15 in) 261 mm (10.28 in) 55 mm (2.17 in) 75 mm (2.95 in) O954 Fig. 7‐2 Bracket Dimensions: Jagenberg Diana block CBC 5100 P/N 7135024D E 2010 Nordson Corporation Edition 12/10...

  • Page 72: Bracket Dimensions: Standard

    (5.12 in) (8.70 in) 22 mm (0.87 in.) 111 mm (4.37 in.) 149 mm 186,5 mm (5.87 in.) (7.34 in.) 182,5 mm (7.19 in.) O955 Fig. 7‐3 Bracket Dimensions: Standard E 2010 Nordson Corporation P/N 7135024D CBC 5100 Edition 12/10...

  • Page 73: Barcodes

    Printing tolerance is 0.1 mm. If the barcode used meets these requirements, the permitted tolerances are calculated automatically. 0.8 mm 2.4 mm 4.0 mm 1.6 mm O726 Fig. 7‐5 Bobst Code CBC 5100 P/N 7135024D E 2010 Nordson Corporation Edition 12/10...

  • Page 74: Pharma Code

    Example of a Tolerance Calculation Narrow line: 1.0 mm, Medium line: 3.0 mm Wide line: 6.0 mm Bar tolerance = (( 3.0 ‐ 1.0 ) / 2 ) ‐ 0.1 mm = 0.9 mm E 2010 Nordson Corporation P/N 7135024D CBC 5100...

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