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Slant/Fin Victory II VHS-60 Installation And Operating Instructions Manual

Hot water models vhs-60 through vhs-180 gas-fired cast-iron boilers for natural and l.p. propane gases
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See also: User's Information Manual , Installation Instructions and Operating Manual
Victory II
HOT W A TER MODELS VHS-60 THROUGH VHS-180
GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P . PROPANE GASES
Models with Intermittent Pilot System - Spark Ignition
INSTALLATION AND OPERATING INSTRUCTIONS
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page
Dimensions, Rating and Orifice Sizes . . . . . . . . . . . . . . . . . . . . . . .2
Boiler Location and Foundation . . . . . . . . . . . . . . . . . . . . . . . .3
Minimum Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Boiler Room Air Supply and Ventilation . . . . . . . . . . . . . . . . . .4
Flue Gas Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Venting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Flue Length Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Venting System Regular Inspection . . . . . . . . . . . . . . . . . . . . . . .14
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Boiler Water Temperature Control . . . . . . . . . . . . . . . . . . . . . .15-17
Multi-Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19
Piping a Heating-Cooling System . . . . . . . . . . . . . . . . . . . . . . . . .20
Filling and Venting Water Systems . . . . . . . . . . . . . . . . . . . . .20
Initial Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Operating Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Burner Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Safety Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Sequence of Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
General Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . .26-27
Appendix A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Appendix C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Appendix D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Appendix E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
WARNING
The venting system of this boiler is under positive pres-
sure when it is connected to the outdoors with 3" diame-
ter pipe. Leakage from this system can be hazardous and
if not avoided can result in death or serious injury. In addi-
tion to the recommendations within this manual and the
User's Information Manual, the venting system, from the
blower to the outdoor discharge, must be carefully
checked annually by a qualified service agency.
Heating Contractor
Address
Phone Number
™
The installation must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code, ANSI Z223.1-
latest edition or
and propane
additional requirements in this Slant/Fin Instruction Book.
In addition, where required by the authority having juris dic -
tion, the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1 or
149.1 latest edition for natural gas and propane
any conflict in the above requirements, then the more
stringent requirement will apply.
This boiler, gas piping and accessories must be installed,
connected, serviced and repaired by a trained, experienced
service technician, familiar with all precautions required for
gas-fired equipment and licensed or otherwise qualified, in
compliance with the authority having jurisdiction.
Boiler Model Number
Boiler Serial Number
Installation Date
Publication No. VHS-41
Part No. 44-0831 Revision E
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.
IMPORTANT
READ ALL OF THE FOLLOWING
WARNINGS AND STATEMENTS
BEFORE READING THE

INSTALLATION INSTRUCTIONS

WARNING
SEE "WARNING" ON PAGE 3
FOR LIQUEFIED PETROLEUM (L.P .)
PROPANE GAS-FIRED BOILERS
CSA B 149.1 latest edition for natural gas
. The installation must also conform to the
WARNING
CSA B
. If there is
Printed in Canada 0115

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Summary of Contents for Slant/Fin Victory II VHS-60

  • Page 1: Table Of Contents

    Initial Start ........20 additional requirements in this Slant/Fin Instruction Book.

  • Page 2: Dimensions, Rating And Orifice Sizes

    VICTORY II VHS MODELS Figure 1. Views - Dimensions - Data (DOTTED PIPING BY OTHERS) 3/4" INSTALL MANUAL MAIN SHUTOFF VALVE TO AIR ELIMINATING 1524 mm (5') ABOVE FLOOR WHEN CONTROL BOX SYSTEM REQUIRED BY LOCAL CODE PRESS./TEMP 3" DIA. VENT GAUGE PRESSURE RELIEF VALVE CONNECTOR...

  • Page 3: Installation Requirements

    MINIMUM ALCOVE AND CLOSET CLEARANCE For Combustible Recommended This installation must also conform to the additional Surface Construction for Service requirements in this Slant/Fin Instruction Book. Front 152 mm (6") 457 mm (18") Rear 152 mm (6") 457 mm (18")

  • Page 4: Boiler Room Air Supply And Ventilation

    VICTORY II VHS MODELS BOILER ROOM AIR SUPPLY AND VENTILATION FLUE GAS VENTING REQUIREMENTS The Victory II series boiler is a high efficiency, mechanically An ample supply of air is required for combustion and ventilation. When buildings are insulated, caulked and induced draft boiler and, therefore, requires different venting weather-stripped, now or later on, direct openings to outside arrangements than natural draft, lower efficiency boilers.

  • Page 5: Category Ii And Iii Venting

    Figure 4. Vent Sealing Instructions venting. For combustible wall passage of vent piping (Consult vent manufacturer’s instructions.) an approved Slant/Fin wall thimble, Part No. 442321 CATEGORY II AND III VENTING (Pressure Venting) must be used. See Figures 5 and 6 for wall thimble Part Numbers and more information.
  • Page 6 VICTORY II VHS MODELS Heat-Fab Saf-T Vent System Max. Equivalent Length Equivalent Minimum 0–1675 m Length of each Boiler Length (0–5500 Ft.) 90° Elbow Model No. Altitudes VHS-60, 90 and 12.2 VHS-150 12.2 VHS-180 12.2 Pro Tech FasNSeal System Max. Equivalent Length Equivalent Boiler...
  • Page 7 VICTORY II VHS MODELS “VICTORY II HORIZONTAL VENTING” All joints must be liquid and pressure tight. Use CUL listed single wall 76 mm (3") dia. AL29 4C* S.S. venting materials (See page 5) 610 mm (2 FT.) MIN. SLOPE UP 20 mm/m (1/4 152 mm (6 IN.) MIN.
  • Page 8 VICTORY II VHS MODELS "VICTORY II VERTICAL VENTING THROUGH A ROOF" ALL JOINTS MUST BE LIQUID AND PRESSURE TIGHT. USE CUL LISTED SINGLE WALL 76 mm (3") DIA. AL29 47* S.S. VENTING MATERIALS (SEE PAGE 5). 90° TERMINATION ALTERNATE VERTICAL TERMINATION† ELBOW WITH SCREEN 45°...
  • Page 9 VICTORY II VHS MODELS "VICTORY II VERTICAL VENTING UTILIZING AN EXISTING CHIMNEY AS A CHASE" ALL JOINTS MUST BE LIQUID AND PRESSURE TIGHT. USE CUL LISTED SINGLE WALL 76 mm (3") DIA. AL29 47* S.S. VENTING MATERIALS (SEE PAGE 5). 90°...

  • Page 10: Category I Venting

    149.1 latest edition for natural gas and propane. For a masonry vitreous tile-lined chimney which is not exposed to the outdoors, use Table 1 in this Slant/Fin manual for venting requirements. DO NOT install this system into an unlined masonry chimney.
  • Page 11 VICTORY II VHS MODELS Natural Draft Chimney and Type “B” Venting Tables Table 1. Masonry Vitreous Tile-Lined Chimney (not metal lined) Chimneys not exposed to the outdoors below the roof line. (76 mm×127 mm [3”×5”] vent adapter, part # 660549 must be used) CSA B 149.1 Additional latest edition...
  • Page 12 VICTORY II VHS MODELS "CHIMNEY VENTING FOR VHS-90, VHS-120, VHS-150 AND VHS-180 ONLY" CHIMNEY (NOT EXPOSED TO THE OUTDOORS BELOW THE ROOF LINE) 305 mm (12") SLOPE UP 70 mm/m (1/4 IN. PER MIN. FOOT) MIN. 3 IN. X 5 IN. ADAPTER PART #660549 VENT CONNECTOR...
  • Page 13 VICTORY II VHS MODELS VENTING WITH "B" VENT, FOR VHS 90, VHS 120, VHS 150 AND VHS 180 ONLY. MINIMUM VENT CONNECTORS DIAMETER IS 127 mm (5 INCHES). IT MAY HAVE TO BE UPSIZED TO 152 mm OR 178 mm (6 OR 7 INCHES) (SEE TABLE 2).

  • Page 14: Venting System Regular Inspection

    VICTORY II VHS MODELS VENTING SYSTEM REGULAR INSPECTION Gas Flow In Piping Length Pressure Drop = 8mm (.3”) in water Specific Gravity = 0.60 A. Inspect the system regularly for condensation, corrosion of Pipe and/or physical damage. A qualified professional should Iron Pipe Size (Ips) inches service the boiler annually and include such an inspection at 1/2”...

  • Page 15: Boiler Water Temperature Control

    VICTORY II VHS MODELS Figure 11a. Wiring diagram for boilers equipped with Hydrolevel Hydrostat Control WATER PIPING Always follow good piping practices. Observe minimum 25 mm (1") clearance to combustibles around all uninsulated hot water pipes or when openings around pipes are not protected by non-combustible materials.
  • Page 16 VICTORY II VHS MODELS I. BOILERS EQUIPPED WITH HYDROSTAT CONTROL Dynamic Diagnostic LEDs and c i t SETTING THE CONTROL Test Button Display Water Temperature and Real Time and R and R Jumper Verification of Setting c i f of f Adjustments.
  • Page 17 VICTORY II VHS MODELS LED LEGEND and TEST/SETTINGS BUTTON the differential set point (see Target Temp Differential on page 4) TEMP ACTIVE Indicates that the Fuel Smart HydroStat at which point the boiler will be allowed to fire again. NOTE: This control is powered and that the temperature function is active.
  • Page 18 VICTORY II VHS MODELS Figure 12. Figure 13.
  • Page 19 VICTORY II VHS MODELS Figure 14. Figure 15. Piping Arrangement...

  • Page 20: Piping A Heating-Cooling System

    VICTORY II VHS MODELS PIPING A HEATING - COOLING SYSTEM TO A WATER Continued from Page 15 BOILER AND CHILLER An automatic air vent is used to remove air from the sys - Figure 16 illustrates a method of piping a heating-cooling tem.

  • Page 21: Safety Information

    Input = cu. ft. metered in 3 minutes × 1050 × 20) 4. The higher heating value* of gas varies substantially for OPERATING INSTRUCTIONS different localities. Consult with Slant/Fin’s Technical 1. STOP! Read the safety information above on this page. Service Dept. for re-orificing procedures if any of the 2.

  • Page 22: Safety Check

    VICTORY II VHS MODELS The gas metered in 3 minutes to obtain rated input for each C. Main Burner Ignition Checkout and Pilot Adjustment boiler model, using 8.29 W/m (1000 Btu/cu.ft.) gas is tabu - 1. The pilot flame must not smother or snuff out when lated below: tested as follows: a.

  • Page 23: Care And Maintenance

    VICTORY II VHS MODELS WARNING: If any of the above controls fail to operate properly, they must be replaced. 4. Checking for Gas Leaks Using soap solution, check for gas leaks from meter to burner, including gas valve, gas piping, manifold and pilot burner.
  • Page 24 VICTORY II VHS MODELS C. Piping Check the following: 1. Water piping and accessories for leaks. Slightest leaks should be corrected. 2. System to be full of water and pressure to remain stable at correct setting on gauge. 3. Air-control system. Noise and air binding in radiation should not occur.

  • Page 25: Sequence Of Operations

    VICTORY II VHS MODELS Victory II Boiler Sequence of Operations THERMOSTAT CALLS FOR HEAT CIRCULATOR ON BOILER WATER TEMPERATURE IS BELOW HIGH LIMIT SETTING? INDUCER (AIR BLOWER) ON CIRCULATOR AIR PROVING SWITCH CONTINUES PROVED CLOSED? TO RUN IGNITION SPARK STARTS AND PILOT VALVE OPERATOR OPENS PROPANE GAS- NATURAL GAS-S8600F...

  • Page 26: General Troubleshooting Guide

    VICTORY II VHS MODELS WARNING The ceramic combusion chamber in the burner box contains crystalline silica. Wear proper dust mask and gloves when servicing combustion chamber of burners. Crystaline silica has been identified as a carcinogenic or possibly carcinogenic to humans. General Troubleshooting Guide For Servicepeople BURNERS FAIL TO OPERATE CAUSE...
  • Page 27 All other controls and parts should be identified by number shown on the boiler name/rating plate. When ever and ordered from Slant/Fin. Relief/Safety valves must possible refer to the original order by number and date. be ASME rated for the pressure and gross output of the boiler.

  • Page 28: Appendix A And B

    VICTORY II VHS MODELS APPENDIX A APPENDIX B Vent System Location and Condensation Removal of Existing Boiler From Drain Requirements Common Vent System 1. The venting system shall terminate at least 914 mm a. Seal any unused openings in the common venting (3 feet) above any forced air inlet located within system.

  • Page 29: Appendix C

    VICTORY II VHS MODELS APPENDIX C Prevention or Reduction of Condensation in Flue Passages It is strongly recommended to prevent or reduce condensation in the flue passages for fossil fuel cast-iron boilers. This can be accomplished by: • the use of a manual bypass between the boilers •...

  • Page 30: Appendix E

    VICTORY II VHS MODELS APPENDIX E Accumulation of Foreign Deposits in Heat Exchanger Investigations of boilers which were installed in hard water 2. The initial water charge of the system must be treated to reduce its hardness to an acceptable level. areas, revealed that mineral deposits had accumulated at the 3.
  • Page 31 VICTORY II VHS MODELS...
  • Page 32 SLANT/FIN LTD/LTEE, 6450 Northam Drive, Mississauga, On L4V 1H9 Phone: (905) 677-8400 / FAX: (905) 677-1829 Order Desk Fax #: (905) 677-9015 www.slantfin.ca / E-mail: orderdesk@slantfin.ca info@slantfin.ca...

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